SPEC-3023 1/7 1.0 PURPOSE This specification describes the minimum requirements for dry (less than 100 ppm H20) gaseous sulphur dioxide at pressures up to and including 10 PSIG for indoor service. Do not bury sulphur dioxide lines. For outdoor installations, see Vale Engineering Standard Specification SPEC-3038. 2.0 AND FITTINGS Design Condition Operating Conditions 10 PSIG @ 22º F 1 to 12 PSIG @ -20 º F to 10 º F In accordance with this specification and Design Fabrication Installation SPEC-3002 SPEC-3003 SPEC-83003 CSA B1 ASME B31.3 SPEC-3048 Piping General Requirements Welding Process Requirements Pressure Piping and Vessels - Quality Requirements Boiler, Pressure Vessel and Pressure Piping Code Process Piping, Category M Fluid Service, Chemical Plant and Petroleum Refinery Piping Leak testing requirements Approvals Pipe Fittings Sulphur Dioxide Piping systems subject to the approval of TSSA, Boilers and Pressure Vessels Safety Division. Schedule 40 per ASME B36.10, carbon steel ASTM A3 Gr. B, ERW or seamless OR ASTM A106 Gr. B, beveled ends. 2" through 10" Schedule 40 per ASME B36.10, carbon steel ASTM A3 Gr. B, ERW or seamless OR ASTM A106 Gr. B, beveled ends. 12" through 16" 0.37" thick wall per ASME B36.10, carbon steel ASTM A3 Gr. B, ERW or seamless OR ASTM A106 Gr. B, beveled ends. Schedule 40 per ASME B16.9, carbon steel ASTM A234 WPB, butt weld. 2" through 10" Schedule 40 per ASME B16.9, carbon steel ASTM A234 WPB, butt weld.
SPEC-3023 2/7 Fittings (cont d) Branch Connections 12" & Above 0.37" thick wall per ASME B16.9, carbon steel ASTM A234 WPB, butt weld. Butt weld elbows - Long radius R = 1 1/2 x dia. unless otherwise noted. See Table 1. Attachment to run pipe by full penetration welds. Weldolet, Extra strong per ASME B16.11 and MSS SP-97, forged carbon steel ASTM A10. 1 ½ & Smaller Class 10 per ASME B16., welding neck, or slip-on type, raised face, forged carbon steel ASTM A10. Use flanges 1 1/2" and below only for connections to flanged equipment. Bore of welding neck flanges to suit pipe ID. Flanges Flanged Joint Gaskets Flange Bolting Welded Joints Unions Ball Valves 2" & Larger Class 10 per ASME B16., welding neck, or slip-on type, raised face, forged carbon steel ASTM A10. Bore of welding neck flanges to suit pipe I.D. Notes: 1. Use flanges with concentric grooved face. 2. Flat faced flanges required at cast iron equipment flanges. 1/16" thick ring type inside bolts non asbestos, synthetic fibre with Hypalon binder or a modified teflon gasket. Dimensions to ASME B16.21. Sealability to be 0.22 ml/hr or better in accordance with ASTM F37. Gasket dope is not permitted. Klinger SIL C-8201 by Anchor Packing. Gylon style 304 (Blue) by Garlock. Gylon style 300 (Fawn) by Garlock. Carbon steel stud bolts, ASTM A193 Gr. B7, UNC-2A threaded full length with heavy series hex nuts, ASTM A194 Gr. 2H, UNC -2B. Dimensions to ASME B1.1 and ASME B18.2.2. All welding shall conform to ASME IX Use flanges - Do not use unions. Class 10 cast steel ball valve, ASTM A216 Gr. WCB. Carbon steel, hard chromium plated ball and stem, teflon seat and seals, oval handle preferred, or wrench operated, complete with wrench, standard port.
SPEC-3023 3/7 Flanged ends to ASME B16.. Valves to be lockable. Apollo 88-100 Series Watts CF-100-10 2-Way ½ " through 4" Class 10 cast steel, ASTM A216 Gr. WCB body and plug, teflon sleeves with fully retained top, bottom and around ports, quarter turn operation, oval handle preferred, or wrench operated, complete with wrench. Flanged ends to ASME B16.. Valves to be lockable. Tufline #067 Tufline #067 EG 3-Way Plug Valves ½ " through 4" Class 10 cast steel, ASTM A216 Gr. WCB body and plug, Teflon sleeves with fully retained top, bottom and around ports, bottom entry, 90 deg. or 180 deg. turn operation, oval handle preferred, or wrench operated complete with wrench. Flanged ends to ASME B16.. Port arrangement to suit piping. Valves to be lockable. Tufline #037 Above 4" Class 10 cast steel, ASTM A216 Gr. WCB body and plug, teflon sleeves with fully retained top bottom and around ports, bottom entry, 90 deg. or 180 deg. turn operation with enclosed gear operators, complete with operating handles. Flanged ends to ASME B16.. Port arrangement to suit piping. Valves to be lockable. Globe Valves Globe Valves (cont d) Tufline #037 EG 2" & Below Class 10 class forged steel body and bonnet, ASTM 10, hardfaced disc, seats, and trim, 321 stainless steel bellows, 13% chrome stem. Flanged ends to ASME B16.. Valves to be lockable. Newman Hattersley C04/29/10 Velan F00-0074T-02MS 3" & Above Class 10 cast steel body and bonnet, ASTM A216 Gr. WCB, 321 stainless steel multi wall bellows and bellows fitting, 13% chrome stem. Flanged ends to ASME B16.. Valves to be lockable.
SPEC-3023 4/7 Newman Hattersley C7914/29/10 Velan F00-0074S-02MS Class 10 class forged steel body and bolted cover, ASTM A10, piston type, 420 stainless steel disc, Inconel spring, integral stellite seat. Flanged ends to ASME B16.. Check Valves Velan Fig. F00-0034B-13MX 2" through 8" Class 10 cast steel body, ASTM A216, Gr. WCB, 316 stainless steel trim with hardened integral seat, Inconel spring. Flanged ends to ASME B16.. Durabla Excalibur Safety Relief Valves Pressure Reducing Valves Selection by The Engineer Selection by The Engineer Selection by The Engineer Pressure Gauges Instrumentation Isolating Valves Pressure gauge assembly to have 316 stainless steel wetted parts, Bourdon tube element, 1/2" NPT process connections. Range to suit application. 1/2" Ball Valve Class 10 cast steel ball valve, ASTM A216 Gr. WCB. Carbon steel, hard chromium plated ball and stem, teflon seat and seals, oval handle preferred, or wrench operated, complete with wrench, standard port. Flanged ends to ASME B16.. Valves to be lockable Apollo 88-100 Series Watts CF-100-10
SPEC-3023 /7 3.0 TESTING Leak testing must meet the requirements of ASME B31.3, and SPEC-3048. In accordance with ASME Boiler and Pressure Vessel Code, Section V, Article 10, Appendix 1, Bubble Test Direct Pressure Technique and Vale SPEC-3048 Leak Testing Requirements. 4.0 EXAMINATION AND INSPECTION Examination and inspection must meet the requirements of ASME B31.3 for Category M fluid service and specific instruction in the scope of work. 100% butt welds of each welder s work examined by random radiography. 100% visual examination and complete inspection..0 CLASSIFICATION AND IDENTIFICATION The piping system shall be painted (classification) and labeled (identification) in accordance with SPEC-3001.
SPEC-3023 6/7 6.0 TABLE 1 BRANCH CONNECTIONS Inches 16 1 14 2 1 12 6 2 1 10 6 6 2 1 B 8 6 6 6 2 1 R 6 6 6 6 6 2 1 A 4 6 6 6 6 6 2 1 N 3 6 6 6 6 6 6 2 1 C 2. 6 6 6 6 6 6 6 2 1 H 2 6 6 6 6 6 6 6 6 2 1 1. 4 4 4 4 4 4 4 4 4 2 1 1 4 4 4 4 4 4 4 4 4 2 2 1 3/4 4 4 4 4 4 4 4 4 4 2 2 2 1 1/2 4 4 4 4 4 4 4 4 4 2 2 2 2 1 Inches 16 14 12 10 8 6 4 3 2. 2 1. 1 3/4 1/2 HEADER 1 = Equal Tee 4 = Weldolet 2 = Reducing Tee 6 = 90 deg. Stub in
SPEC-3023 7/7 7.0 REVISION AND TRANSITION NOTES Revision notes describe: what was changed, why it was changed, and the plan to implement the change, including whether changes are retroactive) Rev Description Rev n by App Sud Issue Date YYYY/MM/DD 1 Specification updated and format and number revised. Previous number 303-04.08.611 Rev 3 AR BL 2012/04/26 2 Approved for use in Thompson Piping system Approval Requirements for MB updated AR BL 2012/10/02 3 SPEC-83003 added to Reference document section. No technical changes. AD 2012/11/23 BL 2012/11/23 4 Section 2: Changed Pressure Rating to Design Conditions, added temperature range to design and operating conditions - Section 7: Added some reference codes and/or standards that were omitted Changes are applicable to new installations or modifications to existing systems from this date forward. Added SPEC-3048 to Sec.2, changed 20% RT to 100% RT in Sec 4 per ASME B31.3 Code update, removed Sec 9 Reference Documentation M.Fogarty M.Fogarty 2016/0/18 M. Fogarty B. Morris 2017/11/17