CIMdata Webinar August 10, 2017 Managing PLM Solution & Data Obsolescence
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1 CIMdata Webinar August 10, 2017 Managing PLM Solution & Data Obsolescence Managing PLM Solution and Data Obsolescence Results from Research Sponsored by the Aerospace & Defense PLM Action Group James Roche, Aerospace & Defense Practice Director, Tom Gill, PLM Enterprise Value & Integration Practice Manager, Tel: Global Leaders in PLM Consulting Copyright 2017 by CIMdata, Inc. 1 Copyright 2017 by CIMdata, Inc. Presenter Profiles Your presenters professional background l James L. Roche, Director, Aerospace & Defense Practice Over 30 years of experience in the application of information technology to product development and manufacturing processes of large and medium- sized companies in aero, auto, consumer products, high tech, and medical device industries. Before joining CIMdata, VP, Global Alliances and Sales Integration for Siemens PLM Software; PLM Practice Manager at CSC Consulting; PLM Practice Manager at A.T. Kearney; and Chief Architect for General Motors global engineering systems modernization at EDS. Before beginning his career in PLM, Project Manager at the General Motors Technical Center for advanced manufacturing engineering programs in Computer Integrated Manufacturing, Automotive Composites, and Metal Casting. l Tom Gill, PLM Enterprise Value & Integration Practice Manager Over 25 years of experience applying computer- based solutions to engineering and manufacturing. Before joining CIMdata in 2010, he worked as an independent PLM consultant. This after spending over 20 years at high- volume manufacturing companies including Freudenberg- NOK and Kingston Warren Corp. Tom has a B.S. in Mechanical Engineering from the University of Maine. Copyright 2017 by CIMdata, Inc. CIMdataâ is a registered trademark of CIMdata, Inc. 2 Page 1
2 Our Mission... Strategic management consulting for competitive advantage in global markets CIMdata is the leading independent global strategic management consulting and research authority focused exclusively on PLM. We are dedicated to maximizing our clients ability to design and deliver innovative products and services through the application of PLM. Copyright 2017 by CIMdata, Inc. 3 Our Services... Creating, disseminating, and applying our intellectual capital Delivering strategic advice and counsel through a comprehensive, integrated set of research, education, and consulting services Copyright 2017 by CIMdata, Inc. 4 Page 2
3 CIMdata Webinar August 10, 2017 Managing PLM Solution & Data Obsolescence PLM Transformation Services for Industrial Organizations improving your PLM- related processes Monitoring & Continuous Improvement Strategy Development Implementation Support Implementation Planning CIMdata s PLM consulting methodology transforming your business for a competitive advantage! Solution Definition A comprehensive set of services tailored to fit your specific needs Solution Evaluation & Selection 5 Copyright 2017 by CIMdata, Inc. Our PLM Transformation Clients A sampling of CIMdata s international industrial clients (1 of 2) A&D Auto Fab & Assembly High- Tech Copyright 2017 by CIMdata, Inc. CIMdataâ is a registered trademark of CIMdata, Inc. 6 Page 3
4 Our PLM Transformation Clients A sampling of CIMdata s international industrial clients (2 of 2) CPG/F&B/Process Medical/Pharma Emerging Ind. Other Copyright 2017 by CIMdata, Inc. 7 Questions? Please use the GoToMeeting chat panel l We re hoping that the anonymity of the chat window might help participants ask more questions l If you want to ask a question on the record, we ll certainly let everyone know you re asking l The most important thing is interaction let us hear from you on the call Copyright 2017 by CIMdata, Inc. 8 Page 4
5 Key Takeaways What you should remember l A&D Products are complex and have a long lifecycle; the PLM solutions that support A&D products are also complex but have a comparatively short life; as a result, one or more refreshes of the PLM solution during a program s lifecycle is unavoidable and the associated cost and risk of data loss are high l Heavy customization and numerous and complex integrations are key drivers of the cost of technology refresh, and proprietary data formats to support advanced features increase the risk of product data loss l The A&D PLM Action Group research program has develop requirements to help solution providers address obsolescence issues l The Group has distributed a white paper for solution provider comment incorporating their feedback for an Oct 2017 release Copyright 2017 by CIMdata, Inc. 9 About the Research Sponsors Facilitating cooperation within the industry l Founded in 2014 l Members PLM ACTION GROUP l l An association of aerospace OEMs and aircraft engine providers within CIMdata s globally recognized PLM Community Program, which functions as a PLM advocacy group to: Set the direction for the aerospace & defense industry on PLM- related topics that matter to members (including promoting, not duplicating, the work of standards bodies) Promote common industry PLM processes and practices Define requirements for common interest PLM- related capabilities Communicate with a unified voice to PLM solution providers Sponsor collaborative PLM research on prioritized industry and technology topics CIMdata administers Group operations, coordinates research, and manages the progression of policy formulation Copyright 2017 by CIMdata, Inc. 10 Page 5
6 Research Report Out Agenda Introduction Objectives Challenges Desired State Compliance Requirements 11 Introduction Obsolescence Management Our Goal Minimize the pain associated with managing and reusing data in our long lifecycle products How to reach it? Provide a set of requirements to PLM Solution Providers 12 Page 6
7 Context Scale and complexity of A&D programs Product Development between 5 to 10 years Hundreds of software applications from many solution providers used to create and maintain the data Product Support can span 30 to 100 years Hundreds of suppliers Thousands of data creators Tens of thousands of data consumers Across a global footprint All this needs to be sustained over decades! 13 Context Scale and complexity of product data Product, manufacturing & service documentation Multiple views of configuration As- Specified / As- Designed As- Planned / As- Manufactured As- Delivered / As- Maintained Millions of lines of software code Hundreds of thousands of unique physical components Regulatory certification data Over a million component instances Complex relationships between data elements Change management data All this needs to be sustained over decades! 14 Page 7
8 Data Retention Through Program Life Challenge 1 Issues Data lifespan between 30 and 50 years Large volume of data implies high cost of upgrade Consequences Hard to leverage IT technology improvements Risk of out- dated processes & user interfaces Hard to leverage legacy data 15 PLM Platform Generational Changes Challenge 2 Issues Supplier platform generation changes Supplier goes out of business (rare!) Consequences New projects for customization, interfaces, and data migration Business training, learning curve, lower productivity Loss of data assets Increase of investment on legacy solutions, increasing cost of upgrade 16 Page 8
9 PLM technology obsolescence model Causal Analysis 17 Causal Analysis PLM technology obsolescence model from phase 1 represented as an Ishikawa diagram 18 Page 9
10 Objectives A&D PLM Action Group Obsolescence Project Describe a high level architectural pattern for PLM in A&D An industry standards- based PLM architecture Minimize the obsolescence related cost for PLM over the Aircraft lifecycle Obsolescence resilient solutions enabling a global collaboration in a multi- vendor environment Agree on top- level requirements Enable continued use of knowledge and data from our programs Enable the Digital Thread along product lifecycle phases Reach strong shared targets 19 Desired State System of Systems Architectural Pattern Our chosen architecture: System of Systems Reporting & Analytics Primarily Data Consumption Cross-Process Applications, Role-Based Applications Customer Regulatory Supply Chain Factory Floor Service Backbone (standards-based) Service Systems Engineering CAD/PDM MFG Planning ERP Primarily Data Authoring (COTS & Proprietary) Proprietary Solutions MES 20 Page 10
11 Integration Strategy Leverage standards including OSLC and STEP whenever possible API and Services COTS API and Services API and Services remain stable through COTS version evolution Ability to ingest data through API and Services Integration Ability to manipulate processes and data through exposed API and Services Extensibility Ability to build and extend functionality leveraging COTS framework Ability to export data out of API and Services Robust, comprehensive integration support is required to support System of Systems Architecture 21 Shared & Agreed Architecture Principles Information Centric Obsolescence Resilient Analytics Enablement Incrementally Deployed System of Systems architectural pattern Technology Enabling Globally Available Standards Compliant 22 Page 11
12 Desired State Business Benefits Challenge 1 Data Retention Through Program Life Challenge 2 PLM Platform Generational Changes Data accessible and reusable without the originating application Incremental updates Easy upgrade, easy migration to new technology Interoperability across release levels Interoperability between solution technologies (same provider or not) Risk reduced by incremental deployment of new technologies 23 Our Requirements Roadmap Visibility Software Compatibility Matrix Software and Data Continuity Upgrade Process and Tools 24 Page 12
13 Compliance We need your Help Obsolescence Management Our requirements are a good start Data and PLM Solution Obsolescence are huge issues we can solve Consider our Direction Statements & White Paper Talk to us;; we speak with one voice Solution suppliers get benefits too 25 PLM Leadership Annual PLM Road Map conference l PLM Road Map 2017 Now in its 24 th year In collaboration with PDT Europe Venue Clarion Hotel Post, Gothenburg, Sweden October 17 (PDT Europe October 18 & 19) Register soon, early bird discount ends August 29 l Theme Digitalization: The Next Step in PLM's Evolution Copyright 2017 by CIMdata, Inc. 26 Page 13
14 PLM Leadership Upcoming webinars l Complimentary Educational Webinars One- hour educational webinars l See webinars for details l Upcoming webinars: Semantic Web Technology helps Design- for- Reliability - August 24, 2017 Generative Design: The Changing Nature of Product Development - September 7, 2017 Design for Additive Manufacturing reinventing how we design everything we make September 14, 2017 Copyright 2017 by CIMdata, Inc. 27 Questions? Please use the GoToMeeting chat panel l We re hoping that the anonymity of the chat window might help participants ask more questions l If you want to ask a question on the record, we ll certainly let everyone know you re asking l The most important thing is interaction let us hear from you on the call Copyright 2017 by CIMdata, Inc. 28 Page 14
15 CIMdata Strategic consulting for competitive advantage in global markets World Headquarters 3909 Research Park Drive Ann Arbor, MI USA Tel: Fax: Main Office - Europe Oogststraat CV Weert, NL Tel:+31 (0) Main Office - Asia-Pacific Takegahana-Nishimachi Matsudo, Chiba JAPAN Tel: Fax: Serving clients from offices in North America, Europe, and Asia-Pacific Copyright 2017 by CIMdata, Inc. 29 Page 15
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