Bienvenidos. Bosch Rexroth. The Drive & Control Company

Transcription

1 Bosch Rexroth. The Drive & Control Company Bienvenidos I Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

2 Bosch Rexroth. The Drive & Control Company Open Core Engineering 2

3 Open Core Engineering Machine automation continues to grow Flexibility Safety Intelligence Productivity 3

4 Open Core Engineering Increased software-use in mechanical engineering Engineering outlay Source: ITQ GmbH, 2011, based on VDMA data 4

5 Open Core Engineering Engineering challenges today 5

6 Open Core Engineering The Rexroth solution 6

7 Open Core Engineering Discover new levels of freedom and efficiency 7

8 Open Core Engineering Software Tools Focus on market requirements Tool chain covers all workflow phases of software-based engineering Software Tools Software solution in electrical engineering integrates all tools required based on open standards Support of open interfaces offers optimal integration in the OEM s engineering environment 10

9 Open Core Engineering Software Tools IndraWorks The central engineering tool Components Motion-logic programming with integrated CODESYS V3 editors IndraWorks Single-tool solution for project planning, programming, commissioning and diagnosis Team engineering and version control Single-tool solution IndraWorks Wizard-based commissioning of devices and functions Intelligent system engineering with full tool integration and FDT/DTM support Standards 11

10 Open Core Engineering Software Tools IndraWorks A single software tool Project management Configuration Cam editor Programming Debugging Machine safety Robot Control Commissioning Diagnostics HMI project planning Simulation Operation desktop 12

11 Open Core Engineering Software Tools Program in a convenient and standardized manner Standards IEC Third edition Motion functions Use the optimal IEC programming language for your functions Sequential Function Charts Structured Text Ladder Diagram Instruction List Function Block Diagram PLCopen motion programming Object-oriented programming Interfaces for rapid and direct device access 13

12 Open Core Engineering Function Toolkits Efficient engineering Enhancement of IndraWorks standard functions with technologyoriented solution packages Function Toolkits Accelerated implementation of machine processes for improved productivity Optimized project workflows with enhanced engineering interfaces Improved machine functionality thanks to integrated safety, energy management and status monitoring 14

13 Open Core Engineering Function Toolkits Leverage proven functions Libraries with technology function blocks Special technology functions in addition to machine modules Configure functions instead of programming Support a wide variety of technologies Electric and hydraulic drives 15

14 Open Core Engineering Function Toolkits Connect mechanical and electronic equipment Function toolkits FlexProfile and CamBuilder Draft dynamic, electronic cams that automatically adapt to external events Simulate electronic cams offline Create cams for energy-efficient drive configuration Automatically generate program code for function blocks 16

15 Open Core Engineering Function Toolkits Master the variety of possibilities Defined modules Machine A Forming Filling Injection Handling Machine B Forming Handling 17

16 Open Core Engineering Function Toolkits Reuse your functions and know-how GAT programming template Automatic generation of program code for modules and state machines Closed modules with interfaces to peripherals Separation of system and user program code Incremental testing for each module OMAC PackMLcompliant version available 18

17 Open Core Engineering Function Toolkits Focus on machine functions GAT programming template Export project modules/functions to libraries Create customized libraries Import library elements into new projects 19

18 Open Core Engineering Function Toolkits Rapid prototype creation via simulation exercises System simulation Structure simulation Control system + peripheral simulation Machine simulation Visual simulation and virtual reality d d d d Analysis and optimization of: Drives Control Control units Machines Installation Energy efficiency Etc. Effect of every type of component and module on: Stress resistance Dislocation Process flows/currents Magnetic fields Vibrations Etc. Testing, optimization, and commissioning of control system software with: Virtual machine and function models Process visualization Multi-technology simulation of behavioral response to: Drive inputs Machinery Control Etc. Visual presentation of functions and processes for: Education/training Marketing Information Visualization Etc. 20

19 Open Core Engineering Function Toolkits Easy commissioning and maintenance/monitoring For machine manufacturers Internal visualization in the IndraWorks engineering tool for testing functions For service and maintenance personnel IndraMotion service tool web server for checking diagnostic and service functions in a web browser 21

20 Open Core Engineering Open Standards Open Standards Cornerstones for future and technology-oriented software development Open Standards Foundation for flexible integration of software-based solutions in different engineering and system environments Investment protection of software solutions for machine automation Basis for migrating new technologies into existing automation structures 23

21 Open Core Engineering Open Standards Secure your investments 24

22 Open Core Engineering Open Standards Future-proof automation Ultrahigh levels of productivity thanks to optimal performance and function Higher throughput Maximum availability Simple start-up Choice of hierarchical or distributed architectures for maximum flexibility Investment protection for OEMs and end customers via open architecture Tried and tested technology Freely available technology Equality in the decision-making process Non-proprietary standardization 25

23 Open Core Engineering Summary Develop solutions using a faster, more streamlined workflow Program in a convenient and standardized manner Make use of proven functions Focus on machine functions Safeguard your investment by relying on open standards 26

24 Open Core Engineering Is it enough to be fast and efficient? 27

25 Open Core Engineering Open Core Interface Open Core Interface New levels of freedom in automation Bridge between PLC and IT-based automation Open Core Interface Realize individual solutions and innovative machine concepts Integrate new operating and service concepts in machines Direct functional access to control system and drive functions via highlevel languages 28

26 Open Core Engineering Open Core Interface Use market opportunities 1. Fast development of technology functions 2. Use different platforms and generate innovative user concepts 3. Integrate IT-based technology DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

27 Open Core Engineering Open Core Interface Free choice of programming language Support of many programming languages Smooth integration of Open Core Interface-libraries into selected development environments Parallel use of high-level language and standard PLC programming Use accumulated programming knowhow DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

28 Open Core Engineering Open Core Interface Free choice of preferential device platform Implement applications for ios, Android and Windows Realize new user concepts by direct access to drive and control functions Easy connection of IT and automation world DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

29 Open Core Engineering Open Core Interface Free choice of developing control functions Develop your own functions for Rexrothcontrol hardware Integrate existing software code Use Rapid Control Prototyping software for generating software code Protect individual process know-how DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

30 Open Core Engineering Open Core Interface Software Development Kit Open Core Interface provided via a software development kit (SDK) Full documentation of Open Core Interface Comfortable integration of Open Core Interface-libraries into the respective development environment Complete access to comprehensive control functions Fast start of project planning by application examples DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

31 Open Core Engineering Open Core Interface Application areas 1. Use established simuations software (e.g. LabVIEW, MATLAB, Simulink) 2. Realize individual control functions with the Wind River Workbench 3. Direct access to drive and control data by known office applications e.g. Excel 4. Smooth integration of smart devices into factory automation DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

32 Open Core Engineering Open Core Interface IT automation Easy connection with tools that can be enhanced via high-level languages Fast integration of systems using COM-based interfaces Intelligent networking of Office tools, MES systems, etc. Convenient tracking of diagnostics, system states and process data DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

33 Open Core Engineering Open Core Interface Smart devices Support for market-leading operating systems Realization of new operating concepts Increase of usability via mobile apps Integration of latest IT technology DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

34 Open Core Engineering Open Core Interface Case studies Application of smart devices Benefits Startup Visualization of control system and drive display Set absolute measurement and position limit value in drive Phase switch of control system Axis travel in jog mode Integrated parameter editor Smartphones facilitate commissioning 45

35 Open Core Engineering Open Core Interface Case studies Application of smart devices Benefits Operation Innovative and intuitive control concept Simple and smooth integration into Android OS Usage of common tablet-pcs in automation technology Complete control and visualization of automation machinery Fast and mobile diagnosis of machinery Implementation of new, applicationspecific operating concepts 46

36 Open Core Engineering Open Core Interface Case studies Application of smart devices Benefits Diagnosis Read-out function for important data Electronic data transfer Rapid plant diagnosis Easy logon to control system via QR code and IP address Integrated logbook Diagnosis at the correct location of the machine Fast transmission of recorded data 47

37 Open Core Engineering Open Core Interface Smart devices Available sample apps Smartphone Tablet Smartphone Tablet Easy StartUp Sensor motion 2D Sensor motion 3D Easy wizard Scanner Motion app Diagnosis App for commissioning assistance, parameter editor and axis movement App for moving a linear axis via the built-in sensors App for moving a triple-axis system via the built-in sensors App for scanning in a QR code (mech. data) and transferring data to a PC Visualization for a linear axis with manual and automatic axis movement App for reading out detailed control system information 48

38 Open Core Engineering Open Core Interface Rapid Control Prototyping Early development of processes without a physical machine Fast simulation and optimization of machine processes Rapid adaptation of algorithms via simulation models Iterative development irrespective of the PLC machine program Easy connection and porting to the target system DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

39 Open Core Engineering Open Core Interface Individual functions Fast creation of control functions based on a high-level language Easy reuse of existing C/C++ code Real-time applications for the implementation of your own process know-how ensures maximum productivity Fast and independent expansion of control functions Future proof by long-term know-how protection DC-IA/MKT 31 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

40 Open Core Engineering Open Core Interface Open Core Interface Overview Application Individual Functions (real time) Mobile apps IT Automation Rapid Control Prototyping Device platform IndraControl Smart device PC Operating system vxworks Google Android Apple ios Windows Development environment Wind River Workbench Eclipse Apple Xcode Microsoft Visual Studio NI LabVIEW MathWorks MATLAB MathWorks SIMULINK High-level language C++ Java Objective C VB/C/C++/ G MATLAB SIMULINK MATLAB 55

41 Open Core Engineering Open Core Interface Open Core Interface Comprehensive software development kit (SDK) for a wide variety of development environments SDK libraries provide direct access to core of the control systems IndraMotion MLC and IndraLogic XLC functions and information Basis for customized applications on external devices or real-timecapable applications on the control system 56

42 Open Core Engineering Rexroth Engineering Network Forum for Open Core Interface user Expert support team of Bosch Rexroth Download area Open Core Interface SDK Help system App examples 58

43 Open Core Engineering Ventajas Flexible - Lenguaje de programación de alto nivel en paralelo con ingeniería tradicional Innovador - Integración de dispositivos inteligentes y tecnologías de información en automatización Único - Implementación rápida y económica de funciones de control individuales en tiempo real Eficiente - Ingeniería simplificada gracias a herramientas de función preprogramadas y potentes softwares Preparado para el futuro - Funcionamiento fiable mediante soluciones probadas basados en estándares abiertos 59

44 Open Core Engineering Hanover fair 2013 Hermes award Open Core Engineering by Bosch Rexroth puts into motion what we want to achieve with the concept of "integrated industry" - it reshuffles the cards for machine manufactures. From our point of view, concept and business model are innovative enough to leave a lasting impression. Professor Dr. Wolf-Dieter Lukas, Manager of the Department for "Key Technologies Research and Innovations" at the Federal Ministry of Education and Research and member of the Hermes Award Jury 61

45 Open Core Engineering Moltes gracies! 63