Line Design & Production Planning

Transcription

1 Line Design & Production Planning Dr. Ulrich Rossgoderer, June 21st 2017 Realize innovation. Teamcenter Manufacturing Engineering From Design to Virtual Commissioning On All Levels Design, Validation, Commissioning Page 2

2 Manufacturing Engineering From Design to Virtual Commissioning On All Levels Space Utilization Employee Utilization Equipment Selection Investment Cost Machine Utilization Throughput Teamcenter Energy Consumption Design, Validation, Commissioning Page 3 Plant Design & Optimization BOE Planning & Design with Line Designer Validate & Optimize with Plant Teamcenter Page 4

3 Manufacturing Layout tightly integrated into the PLM Offering RFQ Quotation finished Order Product Design (NX / Rule Stream) Product Design Factory Planning / AEC Factory Planning (e.g. Microstation) Manufacturing Planning / Industrial Engineering (NX for Manufacturing, Plant ) Automation Engineering (S7, TIAPortal, ) Rough Layout Material Flow Validation Detailed Layout Material Flow Validation Robot Programming/Validation Automation Engineering Virtual Commissioning Enterprise Backbone (Teamcenter) Change Management, Requirements Management, Workflow Management, Libraries, Project Management, Page 5 Manufacturing Layout tightly integrated into the PLM Offering RFQ Quotation finished Order Product Design (NX / Rule Stream) Product Design Factory Planning / AEC Factory Planning (e.g. Microstation) Manufacturing Planning / Industrial Engineering (NX for Manufacturing, Plant ) Automation Engineering (S7, TIAPortal, ) Rough Layout Material Flow Validation Detailed Layout Material Flow Validation Robot Programming/Validation Line Designer Automation Engineering Virtual Commissioning Enterprise Backbone (Teamcenter) Change Management, Requirements Management, Workflow Management, Libraries, Project Management, Page 6

4 Manufacturing Layout tightly integrated into the PLM Offering RFQ Quotation finished Order Product Design (NX / Rule Stream) Product Design Factory Planning / AEC Factory Planning (e.g. Microstation) Manufacturing Planning / Industrial Engineering (NX for Manufacturing, Plant ) Automation Engineering (S7, TIAPortal, ) Rough Layout Material Flow Validation Detailed Layout Material Flow Validation Robot Programming/Validation Automation Engineering Virtual Commissioning Enterprise Backbone (Teamcenter) Change Management, Requirements Management, Workflow Management, Libraries, Project Management, Page 7 Line Designer Product Overview Manufacturing layout solution for Sales and Layout Engineers Teamcenter managed layout Managing resources not just documents Leveraging NX power, e.g. Visual Reports, Drafting, ST, Teamcenter connects Process Simulate and Plant Integrations with AutoCAD and Microstation Mechatronic Design Through Automation Designer (Future) Page 8

5 Line Designer Overview Digital Manufacturing Connectivity Line Design Common Library Process Planning Process One common Bill of Resources Page 9 Line Designer Overview Machine and Machine Line Design Integrated Common Library Rule Stream NX CAD / CAM Page 10 Line Designer

6 Line Designer Overview Visually find changes Find out about status of equipment in a workflow Create Change Requests Start workflows Create Issues and engage with others Page 11 Line Designer Overview Line Designer Plant Identify bottlenecks Optimize throughput Buffer dimensioning Optimize lot-sizes/ production mix Optimize number of part-carriers Page 12

7 Plant Teamcenter Interface Line Designer Plant Properties such as MTTR, Availability and Plant Class are managed in the Library and can be edited in Line Designer Resources (same for Product and Process) are created in Plant Sim as a table. Includes: Structure JT-File Attributes (e.g. Availability, MTTR, Plant-Sim Class Can be customized/extended Sim-Talk routine to produce a model from the table Page 13 Digital Factory in Machinery Line Designer /Offline-Programming Process Simulate Optimize robot position based on reachability Robot offline programming Exact cycle times Robot Energy optimization Page 14

8 Line Designer Overview /Offline-Programming Pick the right representation for the task Detailed 3D Simplified 3D 2D Others Page 15 Line Designer Overview /Offline-Programming Pick the right representation for the task Detailed 3D Simplified 3D 2D Others Page 16

9 Line Designer Overview /Offline-Programming Pick the right representation for the task Detailed 3D Simplified 3D 2D Others Page 17 Line Designer Overview /Offline-Programming Pick the right representation for the task Detailed 3D Simplified 3D 2D Others Page 18

10 Line Designer Overview Line Designer /Offline-Programming Advanced, associative modeling and drafting capabilities Associative drafting Automatic dimensioning based on PMI Automated drawing generation Derive special drawing (e.g. foundation drawing with drill positions) Drafting Page 19 Line Designer Overview /Offline-Programming Advanced, associative modeling and drafting capabilities Parametric, UI based extension of object library Page 20 Easy definition of reusable parametric objects Parametric components can be modified without loosing the parametrics

11 Line Designer Overview /Offline-Programming Advanced, associative modeling and drafting capabilities Parametric, UI based extension of object library Connectors for easy positioning Configurable propagation of properties to successor elements Page 21 Line Designer Overview /Offline-Programming Advanced, associative modeling and drafting capabilities Parametric, UI based extension of object library Block layout Area calculation Page 22

12 Line Designer Overview /Offline-Programming Advanced, associative modeling and drafting capabilities Parametric, UI based extension of object library Handling project metadata, Visual Reporting Page 23 Line Designer Overview /Offline-Programming Advanced, associative modeling and drafting capabilities Parametric, UI based extension of object library Handling project metadata, Visual Reporting Realistic visualization / Rendering Page 24

13 Line Designer Overview - Visualize Line Designer data in Point-Cloud Factory Context - Measure on Point Clouds - Clip Outside and Clip Inside /Offline-Programming Advanced, associative modeling and drafting capabilities Parametric, UI based extension of object library Handling project metadata, Visual Reporting Point Cloud support Page 25 Reality Modelling & Digitalization of the factory Page 26

14 AEC Connectivity AutoCAD Support two use-cases Import Building data as reference for Manufacturing Layout Migrate existing Layouts to Line Designer Support AutoCAD 3D Support AutoCAD Architecture Objects Import XRef and Blocks as Structure Preserve Block Attributes Page 28

15 FactoryCAD Library Migration Migrate existing FactoryCAD objects (build with Object Toolkit) into Line Designer 3D MODEL Reference set 2D 2D_PLAN_VIEW Reference set Colors Parametrics Dialog Value: Allows existing customers of FactoryCAD to reuse their custom libraries in Line Designer Batch import capability of FactoryCAD Library into Teamcenter Classification Page 29 Production Systems Engineering

16 Production Systems Engineering Unified mechanical, electrical and automation design (in-progress) Multidisciplinary model of the production system Page 31 Production Systems Engineering Mechatronic Mapping / Visual Engineering Page 32

17 Summary Plant Design & Optimization Design with Line Designer Validate & Optimize with Plant Teamcenter Page 34

18 Customer Value Page 35 Customer Value Powerful data management and change management on individual equipment Cross-departmental change-management (e.g., Planning, Sales) Unified, parametric library, shared with Process Simulate, MPP, Tool Design, Reduced effort for library management and synchronization Smart, knowledge enabled Equipment Capture best practices, right first time Associative design, positioning & drafting Reduced effort upon changes Capability to handle large amounts of data, reduced effort for data conversion Page 36

19 Thank You