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1 s Process Analytics The New Force Process analysis by Siemens: the world's most trusted solutions Siemens A&D does have an excellent reputation among its customers when it comes to products for the manufacturing and processing industries, as well as for the electrical installation technology, system solutions and industry solutions including the automation of entire plants in the chemical, refinery or pharmaceutical sectors. As the largest supplier of analytical solutions, Siemens is playing in the World Series of process analysis. Process analysis technology from Siemens gives customers in all fields of industry even more opportunities to manage their production in a more rapid, flexible, efficient and cost-effective way. In order to be able to offer the right analytical solution for all industrial processes, Siemens has not only systematically revised its own product range, but also considerably expanded its expertise and knowledge through the purchase of important companies. All this now means that Siemens can offer its customers a complete product portfolio for the broadest variety of sectors, processes and requirements around the world Total Analytic Solutions made by Siemens. And Siemens is continuing to move along its path as a solution provider for process analysis: Ethernet with the TCP/IP protocol or the Profibus-DP/-PA field bus systems are available as the common communications platform for all process analysis devices. This enables the analytical devices to be easily connected with higher-level control systems, creating the basis for a totally integrated automation and analytical solution. By integrating the analytical devices into the Siemens concept of Totally Integrated Automation, the process analysis also benefits from the advantages of the threefold integration of communication, system design and data management. From a single analytical device to individual system solutions, Siemens is able to offer the complete range of modern process analysis technology. Naturally, highly motivated and qualified employees also form an important part of any Siemens analytical solution, working worldwide to provide customers with their ideal solutions. In addition to innovative and market-oriented products and systems, it is these employees who guarantee Siemens a winning position in the World Series of process analysis.
2 Gas and liquid analysis No matter what kind of process medium needs to be continually analyzed, the name of Siemens represents expertise in analytical technology both for products and for system solutions. Liquid analysis The Sipan 32 and 34 analytical devices make liquid analysis easy. They offer the highest level of convenience following the "all inclusive" principle, no matter whether the customer needs 2- or 4-wire technology, a field or rackmounted device or explosion proof devices. Electrical conductivity can be determined from high-purity water to concentrated acids, and ph measurements are possible from biotechnology applications to demanding chemical process monitoring. Dissolved oxygen is reliably determined both in sterile applications as well as in contaminated wastewater. The broad programme of sensors and fittings covers the complete application and measuring range over 9 orders of magnitude. Needless to say, both devices come with a HART and Profibus-DP/ -PA interface and can be seamlessly integrated into the higher-level automation environment with the Simatic PDM configuration tool. Series 6 Gas analysis The robust and field-proven analytical devices of the Oxymat, Ultramat, Calomat and Fidamat product families can be used anywhere where process gases need to be continually monitored. All devices can be easily connected to the automation system via integrated RS 485 and Profibus-DP/-PA interfaces as well as parameterized and operated with the Simatic PDM tool. For quick and easy maintenance, the devices can also communicate with the Siprom GA software tool. All the devices in the Series 6 Ultramat, Calomat and Oxymat families are also available in an explosion-proof version for hazardous zones 1 and 2. Calomat The Calomat determines the composition of a process gas via its thermal conductivity. It is primarily used for the measurement of H 2 concentrations in Ar, N 2, top gas and CO 2. The complete analyzer comprises unique hardware (physics and electronics) and specific application software. B Correction of cross interference possible B New parameter sets can be loaded via CD-ROM B All properties of the Series 6 available Oxymat 61 Using the well-proven paramagnetic measuring principle of the Oxymat 6, the Oxymat 61 covers simple standard applications for the measurement of oxygen concentrations in process gases. The optional installation of a reference gas pump permits the use of atmospheric oxygen in the ambient air as a reference gas. B Optimized price/ performance ratio B Ideal for applications which do not require the full scope of the Oxymat 6 B Emission measurements, combustion optimization, air separation applications Ultramat 23 The three infrared components and the electrochemical cell in the Ultramat 23 can determine a number of infrared-active gases as well as oxygen. B Integrated zero-point calibration with ambient air B Automatic calibration functions B Modern user interface B Extremely flexible
3 Powered by innovation Expertise in process analysis Steadily moving towards becoming a world-class supplier in process analysis, Siemens is constantly expanding its product range and adding to its expertise. Welldirected acquisitions promote the growth strategy of Siemens in the process analysis field. The takeover of the US company Applied Automation has made Siemens the world s leading supplier of process gas chromatograph products with innovative modular concepts for almost every application. As the most recent addition to the Siemens analysis family, Siemens Laser Analytics uses the expertise and knowledge of the Swedish company Alt Optronic. With diode laser spectrometry, Siemens now has one of the most innovative and fastest-growing technologies for in-situ measuring technology in its product range. However, the systems already included in the Siemens product range still continue to be further developed. And obviously, any experience gained from the new technologies is also included in these developments. Two new NIR spectrometers open up a range of new applications in process spectrometry. Global solutions for global industries Siemens now has worldwide access to a network of solution providers. Wherever customers need a solution for their process analysis problem, Siemens can provide them with the right product or a tailor-made system solution and service. Siemens is close to its customers around the world with its product portfolio and highly efficient employees. All around the globe, highly motivated teams in three Centers of Competence are ready to respond to their customers needs. Competent staff in Bartlesville and Houston in the USA supports customers in the Americas. Experts in Karlsruhe work for customers based in Europe and Africa. Customer problems in the Asia/Pacific region are solved from the regional headquarter in Singapore. Individual system solutions are worked out in cooperation with local system offices, which add to the network with their specific knowledge. This means that Siemens can offer both universal and individual systems, products and services for process analysis in the most diverse of industries around the world. Order No: E20001-A60-P720-X RZ
4 Gas chromatography Best of both worlds since the acquisition of Applied Automation, Siemens customers can benefit from the expertise of two leading manufacturers in the field of process analysis. Maxum edition II process gas chromatograph cilitates highly selective and sensitive analysis of the most varied of process components. The Maxum edition II is tough and convinces customers just with its key features such as: The advantages of two successful process gas chromatographs Maxum (Applied Automation) and Siemens PGC 302 were united in one analyzer. The Maxum edition II is suitable for all industrial applications in the chemical, refinery and petrochemicals industries. The wide range of separating columns and detectors fa- B Many detector types: FID, WLD, FPD, ECD, HID, ELCD as well as multi detectors B Flexible furnace concept, programmable temperature Airbath furnace, isothermic Airless furnaces B Dual furnace technology B Valveless live injection and live column switching with electronic pressure control B Parallel chromatography B Open network with TCP/IP and Ethernet
5 NIR spectrometry Siemens spectrometers are the key to analysis and control tasks for various industries such as refineries/petrochemicals, chemicals, pharmaceuticals, food and beverage and many other areas of application. Transmission principle Optic path Light source AOTF-Crystal Process Detector Reflection principle Detector Light source AOTF-Crystal Sample AOTF spectrometer Sinis A The Sinis A with its small, lightweight design has more to offer than just its very reasonable purchase price. The concept features user-friendly, simple operation for measurements and is suitable for hazardous areas. This means that the device is ideal for applications in many industries such as chemicals and food and beverage. Owing to the possibility of remotely connecting the measuring probe via fiber-optic cable, the actual device can also be installed outside the process this is of considerable advantage where space is very limited or where particular safety and hygiene guidelines apply. The Sinis A also allows nonintrusive examination of solid samples and strongly absorbent liquids with a specially developed sensor for diffuse reflection. The system can also be installed directly above the production line and facilitates rapid scans to determine concentration data and quality sizes. For example, the moisture content of powders can be reliably examined or the composition of granulates can be monitored. By increasing the number of random samples, the spectrometer improves the quality control of raw materials and final products. The Sinis A delivers fast results, guarantees complete documentation and allows the exchange of data with batch processes. B Universal use concerning sample type B Universal use concerning ambient conditions B Universal use due to compact field design B No moving parts for best rigidity B Suitable for very different sample conditions FT-NIR spectrometer Sinis FT With short analysis times at high resolution, the Sinis FT offers the opportunity to determine chemical and physical properties at the same time, even in complex process media. Whether it is being used for the determination of aliphatics and aromatics in fuels, tracking of chemical production processes or classification and quality control of Light source polymers, the Sinis FT is a reliable process control component. As the first FT-NIR process spectrometer, it uses a rotating retro reflector for interferogram generation. Its unique, permanently adjusted optical unit was specially developed for process applications and guarantees reliable and fast data recording, even under the most difficult conditions. Its modular construction ensures simple maintenance. An Ethernet connection can be used for remote operation. B Compact 19 industrial rack mounting B Innovative measuring principle B Permanently adjusted optical unit B Rapid online process monitoring B Coupling with all current fiberoptic accessories Rotating retroreflector Beam splitter Detector Rotation axis
6 Mass spectrometry Quantra mass spectrometer Siemens has launched Quantra, the world's first ICR (Ion Cyclotron Resonance) mass spectrometer for online applications a small, yet robust high-resolution analyzer, with an excellent price/ performance ratio. Quantra is ideal for a range of applications such as trace gas analysis and emission measurements in the chemical industry and residual gas analysis in the semi-conductor industry. Thanks to its unique mass resolution and the mathematical Fourier transformation, the analysis results produced by Quantra are signifi- cantly better than those of comparable mass spectrometers. Quantra can reliably identify compounds with almost identical masses. The device was specially designed for harsh process environments, featuring a low maintenance need, maintenance-free vacuum system, long-life injection valves and built-in battery back up for major subsystems. B Broad mass range B Very good mass resolution B Low maintenance need B Simple handling B Very reasonable price Diode laser spectrometry Diode laser spectrometer LDS 3000 The LDS 3000 diode laser spectrometer looks directly into the heart of the process. The device can be used for in-situ concentration measurement in gases, for example in exhaust gas treatment or filter systems and also provides reliable results at high temperatures and dust concentrations. The LDS 3000 uses single-line absorption spectroscopy at NIR wavelengths directly at the point in the process where the measured value is required. The diode laser is tuned to the precise absorption line of the gas which is to be measured, e.g. NH 3, CO or O 2. With O 2 the gas temperature can be measured simultaneously. Fiberoptic cables transfer the laser light from the central unit, which can be up to 1,000 m away, to the measuring point. The gas concentration can be calculated by evaluating the returning optical signal. This innovative measuring principle does not just guarantee that the result is almost absolutely independent from the dust load in the gas to be measured. The remote interface also allows several sensors for the same gas to be operated with only one central unit. B In-situ measurement B Independent of dust load B Robust and reliable B Sensors connected via fiber-optic cables B Several sensors possible per central unit
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