PR02. Process Weighing Solutions

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Elinor Harrison
5 years ago
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1 PR02 Process Weighing Solutions

2 Useful References: Related Sessions: PR01: Plant Pax Object Overview Vendor Solution Area Locations: Hardy & AP Dataweigh: SA3, SA4

3 PROCESS WEIGHING

4 Our mission. We believe that industrial weighing solutions should be EASY to engineer and operate. We believe that SIMPLICITY delivers the LOWEST TOTAL COST to own. That s why our solutions are EASIER to install, integrate, commission, diagnose and maintain.

5 SIMPLICITY delivers LEAST TOTAL COST. END USERs: least total cost to own Productively operate and safely maintain (TCO) SYSTEMS INTERGRATORs: least total cost to integrate Start up, scale up and optimize manufacturing productivity (TCI) OEMs: least total cost to engineer Design, develop and deliver process equipment and process skids (TCD 3 )

Enhance the capability of your product inspection systems.

6 NEEDS of manufacturing supply chains Food Bev Improve the accuracy of your stock management systems. Optimize the throughput of your batch and blending systems. Tighten the tolerances on your packaging lines. Enhance the capability of your product inspection systems. CPG Chemical Pharmaceutical Biotech, Life Sciences Mining, Minerals, Metals Building Materials Silo & Tank scale solutions Feed by rate or weight control solutions Fill & Dose weight control solutions. Check weighing solutions.

1 2 3 4 OUR SOLUTIONS are deployed across the supply chain We specialize in solving process weighing problems. We serve manufacturers & processors.

7 OUR SOLUTIONS are deployed across the supply chain We specialize in solving process weighing problems. We serve manufacturers & processors. We measure/monitor/control/inspect, integrate to automation, deliver productivity. Our solutions help optimize stock, make, pack & ship operations. STOCK Inventory Management measure & monitor level & weight MAKE Batch & Blending measure & control feed weight & rate PACK Filling & Dispensing measure & control feed weight & rate SHIP Product Inspection measure & inspect piece, case, pallet weight

8 OUR SOLUTIONS integrate into manufacturing systems Inventory Management Batching / Blending Level by Weight Rate Control Filling / Dispensing Check Weighing

9 OUR SOLUTIONS optimize manufacturing areas Stock Make Pack Ship Installation Time Product Yield Speed, Update Rate Throughput Calibration Time Production Cost High Accuracy High Accuracy Maintenance Cost Accuracy of Hand Adds Low Human Intervention Product Flexibility Safety Feed Control (LIW/GIW) Data Availability Multi-speed Capability Ease of Replacement Throughput/Uptime Control Functionality Compliance Ingredient Management Multi-speed Capability Traceability Reduce Waste Total Cost to Own Total Cost to Integrate Total Cost to Design, Develop, Deploy

10 OUR PRODUCT FEATURES increase productivity MES ERP

11 Stock Load Cells & Bench, Platform, Floor Scales Make Pack Ship NEW 10k lbs 2640T 500 lb 50k lbs 5 lb 5k lbs 10g 5k lbs Carbon Steel Carbon/Stainless Steel Stainless Steel Stainless Steel ip65 ip67 ip68 ip69k ip69k ip65 - ip69 No Haz Certs Hazardous Div. 1&2 Hazardous Div. 1&2 No Haz Certs No Weights & Measures No Weights & Measures Some NTEP NTEP UL/CE UL/CE UL/CE UL/CE Shear Beam, Canister, Double Ended Shear Beam, Ring Shear Beam, Canister, Double Ended Shear Beam, Ring, Tension, Bench, Platform, Floor Shear Beam, Tension, Single Point, Bench, Platform Shear Beam, Single Point, Floor, Platform End User System Integrator OEM

12 Hardy s TOOLBOX inside = Least Total Cost 12

13 Weight free calibrations: C2

14 Hardy s TOOLBOX inside = Least Total Cost 14

15 Operator diagnostics: IT

16 Hardy s TOOLBOX inside = Least Total Cost 16

17 Digital vibration filtering: Waversaver

18 Hardy s TOOLBOX inside = Least Total Cost 18

19 No software required for remote access: Webserver

20 Hardy s TOOLBOX inside = Least Total Cost 20

21 Protected and transferable configuration data: SMM

22 Hardy s TOOLBOX inside = Least Total Cost 22

23 Add On Profiles: AOP

24 Productivity at the Least Total Cost of Ownership. Example: 20,000 lb Vessel Scale BUILD Reduction in startup commissioning INTEGRATE Reduction in startup integration OPERATE Increase in throughput MAINTAIN Reduction in scale recalibration REPAIR Reduction in scale diagnostics effort (typically 4 hrs less for calibration) (typically 3 less hrs.) (example 30 seconds per feed) (typically 4 hrs. less for recalibration) (typically 3 hrs. less) Reduction in repair/recalibrate time (typically 4 hrs. less for recalibration) ESTIMATED PRODUCTION & LABOR SAVINGS OVER LIFETIME OF 10 YEARS, WITH 40 CALIBRATIONS & 2 REPAIRS = 174 Hours (160 in calibrations + 14 hours in repairs)

Hardy s TOOLBOX inside = Least Total Cost HARDY'S VALUE TABLE Hardy Toolbox Weight free calibration procedure (C2) Operator accessible diagnostic tool (IT) Automatic vibration

data to I/O (MAPPING) Validated, Tested & Documented integration tool (AOP/AOP_EDS) 4 x Faster 5 x Faster 2 x Faster 3 x Resolution 2 x Visibility 2 x Accuracy 2 x Flexibility 2 x

25 Hardy s TOOLBOX inside = Least Total Cost HARDY'S VALUE TABLE Hardy Toolbox Weight free calibration procedure (C2) Operator accessible diagnostic tool (IT) Automatic vibration elimination (WAVERSAVER) Automatic noise supression (WAVERSAVER+) Remote instrument access (WEBSERVER) Automatic save & copy of configuration data (SMM) User definable linking of data to I/O (MAPPING) Validated, Tested & Documented integration tool (AOP/AOP_EDS) 4 x Faster 5 x Faster 2 x Faster 3 x Resolution 2 x Visibility 2 x Accuracy 2 x Flexibility 2 x Visibility 2 x Safer 2 x Safer 2 x Accuracy 3 x Stability 2 x Information 3 x Faster 3 x Faster 5 x Faster 3 x Easier 3 x Easier 2 x Easier 2 x Easier 2 x Easier 2 x Easier 3 x Easier 3 x Easier

27 HI 6500 Weight Processor Fast, Accurate and Stable Weight Processing 24 Bit A/D Processor 1:10,000 stable processed weight 110 updates per second Huge LCD Display 140 Viewing Cone 80:1 Contrast Ratio 4.3 Effective Viewing Area Simple User Interface 5 Tactile Button Cluster Supports Multiple Languages Help text displayed for every set-up parameter

28 6600 Weight Processor Single Ethernet Connection Optional Display for Local Control Low Power & Compact Design 30 Channels of Processed Weight Just 40 of DIN Rail 55W of Power Competitive Price Point even when compared to basic Transmitter technology

29 Proven productivity at a lower total cost of ownership. 29

30 Useful References: Related Sessions: PR01: Plant Pax Object Overview Vendor Solution Area Locations: Hardy & AP Dataweigh: SA3, SA4

31 Questions? Thank you!

YOUR PARTNER IN PROCESS MEASUREMENT PEOPLE PROCESS SOLUTIONS PRODUCTIVITY

YOUR PARTNER IN PROCESS MEASUREMENT PEOPLE PROCESS SOLUTIONS PRODUCTIVITY LEVERAGE PEOPLE WHO ARE COLLABORATING TO HELP YOU PEOPLE Rockwell Automation Partner Hardy Process Solutions is an Encompass Partner