9 good reasons for Sartorius truck scale components Seite 1
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1 9 good reasons for Sartorius truck scale components Seite 1
2 The choice for professionals Load Cells, Mounting Kits, Indicators, Accessories... Seite 2
3 1 Flexibility in concept Two series: one analog and one digital with same dimensions PR6221 and PR6224 Analog weighbridges can be upgraded to digital and vice versa Seite 3
4 2 Extremely durable load cells especially designed and optimised for the specific requirements of truck weighbridges. PR6221 analog cell wide capacity range from 12,5t to 75t, PR6224 digital cell for 25t and 50t Usable load 200%, extremely high destructive load up to 500% Protection class IP 68, approved for h immersion in 1,5 m deep water, IP69k for high pressure cleaning High restoring force for fast platform standstill Seite 4
5 2 Long life design features Hardened top of load cell against premature wear due to special heat treatment Load cell canister evacuated and filled with Nitrogen to protect the strain gauge from corrosion Plasma welded sealings for solid connection between canister and measuring element Santoprene load cell cable from TPE for highest durability against heat, sun and chemical stress; double shielded Verified reference with weighing cycles at Zero failure rate Seite 5
6 3 Unrivalled accuracy Sartorius truck load cells always show the accurate result at partial or full load Due to matched outputs correction of corner errors are obsolete Smart calibration allows a pre-calibration without weights Truck load cells are available up to 30t in OIML accuracy class C6 Temperature compensation of each load cell ensures highest accuracy at extreme temperatures Extreme wide compensated temperature range -10 to +55 C for PR6221 analog cells Page 6
7 3 Extensive temperature test and compensation Extensive temperature and loading tests are carried out to adjust the load cell until it is perfect. To achieve an optimum balance of the non-linear temperature effects it requires tests at three different temperatures, two lower and higher than room temperature, which we as one of a few manufacturers actually do with each load cell. Seite 7
8 3 - Benchmarking of load cells Linearity/Hysteresis test PR6221 against competitors load cell, Class III, 3000e PR6221/24C3 Competitors model 20t C3 Temperature error -2,3kg min at 20t 40 C! Temperature error -14kg min at 20t 40 C! Seite 8
9 4 - Lightning safety Special strain gauge with input impedance for load cells Special earthing concept including load cells, cable, junction box and indicator Load cell protection through cable shield, potential separation in cable junction box System with PR6221 checked for overvoltage up to 10kV and surge up to 100kA Seite 9
10 5 Compensation of displacement error Signal error by crossing the deck - Depending on bending of deck - Leads to tilting of the load cell and error Sartorius truck load cells are equipped with a patented mechanism to compensate the error of tilting 12/03/08 Seite 10
11 6 High quality signal transfer Junction box PR6130 series for analog, PR6024/68S for digital scales, customized length of extension cable Polycarbonate IP65 or stainless steel IP69k Special circuit card to minimise creeping currents High immunity to electromagnetic interference according to CE standards Pressure release valve with Goretex membrane balances the pressure, but keeps moisture outside Seite 11
12 7 Excellent signal processing X3 Process indicator PR Weights & Measures approved for e Internal resolution of 4,8 Mio. steps, usable resolution d for load cells 2mV/V Internal alibi memory for app entries Justage/calibration without weights (Smart Calibration) Configuration/calibration from any webbrowser via Ethernet TCP/IP Seite 12
13 7 - Remote configuration via Internet Explorer Seite 13
14 8 - Safe truck data management TRUCK-X5 System Controller DisplayIt RecoverIt (AccessIt) Tickets Statistics Seite 14
15 8 - Powerful TRUCK software application TRUCK-X5 PR5610/10 - Weights & Measures approved for 5.000e Collection and safe storage of weight, date and time, ID number (Alibi memory) Application for first and second weighing Loading of a truck from a silo with coarse/fine and overshoot correction Printouts of tickets, log files, reports on different printer solutions Large number of communication interfaces Seite 15
16 9 - Premium weighbridge monitoring and truck management CISPRO Process Controller - Weights & Measures approved for e Same application functionalities as TRUCK-X5 Management of up to two analog or digital truck scales Automatic load cell identification and setup function for digital load cells Load cell information display including actual weight, temperature and overload counter Configuration/calibration from any web browser via Ethernet TCP/IP Seite 16
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