RENAULT PLM - Building digital continuity
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1 RENAULT PLM - Building digital continuity PI Congress Munich 2017 Håkan Kårdén CEO Eurostep Group Eric Delaporte, OEM Collaboration Tools, Renault Group Twitter #PIOC
2 PLM Collaboration with Congress
3 PLM Collaboration with Congress 2016
4 PI BERLIN 2017 RENAULT PLM Building digital continuity Eric DELAPORTE OEM Collaboration tools Project Manager RENAULT IS/IT / Engineering / PLM 4
5 Agenda 01 RENAULT 02 PLM 03 OEM 04 IMPLEMENTING GROUP Overview LANDSCAPE Engineering : NewPDM, LCI Process Manufacturing : PDMP COLLABORATION Why standard? STANDARD Exchange WorkSpace 5
6 PI Berlin RENAULT GROUP OVERVIEW : employees THREE BRANDS : MORE THAN 2,8 MILLION VEHICLES SOLD IN 2015 A UNIQUE ALLIANCE AND PARTNERS 6
7 01 RENAULT GROUP OVERVIEW ENGINEERING : TECHNICAL DESIGN AT THE HEART OF THE GROUP S MARKETS FRANCE ROMANIA RUSSIA SOUTH KOREA INDIA BRAZIL 7
8 01 RENAULT GROUP OVERVIEW RENAULT MANUFACTURING : PRODUCTION AT THE HEART OF THE GROUP S MARKETS EURASIA FRANCE EUROPE (EX FRANCE) ASIA-PACIFIC AMERICA AFRICA, MIDDLE EAST, INDIA
9 02 PLM LANDSCAPE 9
10 Catia V5 02 PLM Landscape RENAULT PLM Landscape BOM Signe (IHS) Requirement management Engineering Manufacturing Process Doors Model Based System Engineering Under Study Legacy GDG (TCE) 2017 Legacy VPM V4 NewPDM EnoviaV6 Catia V6 T&C DelmiaV6 After Sales Phenix PTC BiW TCM/PSi 10
11 02 PLM Landscape RENAULT NewPDM (Main Breakthrough) Smart Configurable Mock-up RIS Synchronized Engineering Reference Digital Continuity Extended Enterprise NISSAN Exchange ehub Engineering Deliverables management Collaboration Corp/ RTx / Partners Common Processes & methods 3DLive NewPDM USERS DMU USERS End of migration Q
12 02 PLM Landscape Smart configurable Digital Mockup Date effectivities Milestone selection Volume selection strictly included Partly included excluded X98 Part 1 Hatchback BOM Variant Attribute value GFE (responsible) Packaging area Change impacts Part 2 Estate K98 Part 3 Hatchback Estate 12
13 02 PLM Landscape Innovation 3D EXPERIENCE PILOT Date : 2017/02/27 13
14 OBJECTIVES THROUGHT THE PLATFORM MORE TRANSPARENCY on Projects COLLABORATIVE PLATEFORM ACROSS ALL DISCIPLINES SPEED OF CONCEPTS validated faster SHORT ITERATIONS and SHORTEN DECISIONS 360 information Online rapid tests Better communication MORE ROBUSTNESS of concepts EASIER REPLICABILITY of projects and processes UNIQUE DIGITAL MOCKUP DESIGN / ENGINEERING CLOUD SOLUTION, FLEXIBLE, PROCESS CAPITALISATION Customer Requierements Economical Studies Design Systems Engineering Simulation Date : 2017/02/27 14
15 3D MODELING Applications THE PLATFORM SOCIAL & COLLABORATIVE Applications Fast ideas sharing Ideas & project Management Requirement Management Social Monitoring Social Network INFORMATION INTELLIGENCY Applications Industrial Design Real Time Rendering Mechanical Design Systems Engineering GEOVIA 3DEXPERIENCE City SIMULATION Applications PLAY 3DEXPERIENCE KPI monitoring Social Intelligence Customer Knowledge Customer Trends Connected Objects & Big Data Date : 2017/02/27 Ergonomic Simulation Systems Simulation Behavior Simulation Cinematic Simulation 15 High-End Renderings & Animations User Experience (+ IHM) Virtual Clinics V+R Sales Configurator
16 02 PLM Landscape RENAULT Manufacturing Process PDM (Toward a full Digital Process) AS IS TO BE Point to point and manual collaboration with suppliers Station robotic simulation & optimization Physical validation for feasability 100% integrated collaboration for extended enterprise Full line Robotic simulation & optimization Digital validation for feasibility 16
17 02 PLM Landscape RENAULT Manufacturing Process : Digital continuity NewPDM PRODUCT DEFINITION Machining PDM V6 17
18 02 PLM Landscape RENAULT Manufacturing Process : Digital validation NewPDM Mounting check using virtual reality 18
19 03 OEM COLLABORATION WHY STANDARD? 19
20 03 OEM Collaboration DMU Data Exchange request in a complex landscape CAE / Simulation Stakes 1. Allow fast loop between product definition and downstream applications inside Renault (less than 24 hours) 2. Increase efficiency of collaboration with Nissan and Daimler 3. Reduce Delay and Cost to start collaboration with new OEM NewPDM (DS Enovia + CV6)? (Siemens TCE + NX) (Siemens TC + NX) Realistic rendering (Lumiscaphe) Manufacturing Process / BIW (Siemens TCM) Repair & After Sales (PTC) 20
21 03 OEM Collaboration Global Automotive Advisory Group for PLM : Solutions for OEM Collaboration Use-Cases Identification of potential vendors and benchmarking Target architecture : 3 rd party vendor solution with standard connectors based on STEP AP242, JT 21
22 03 OEM COLLABORATION Exchanges with standard format By using standard for CAD and metadata 1. CAD / PDM version-up in one side is transparent to other side, because exchanged format stay the same (ISO standard) 2. More components are reusable between different converters OEM 1 1 OEM 2 3. Renault, Nissan and Daimler decided to use STEP AP242-XML + JT XTBREP 9.5 (ISO) => Renault and Daimler are exchanging in STEP AP242+JT since 1 year 4. But Specific data mapping is still mandatory or each partnership (structure + metadata) 22
23 03 OEM COLLABORATION Common Exchange Data Model Work on a standard Exchange Data Model, with Daimler and Nissan Using ISO Step AP242 XML for structure and metadata Using ISO JT (XTBREP 9.5) for geometry Defining common dictionary of objects Defining golden rules for object dynamics (change) Generated at export, to ease receiver mapping Shared with other OEMs 2 Common Exchange Data Model Mapping is facilitated and can be automatized. Interface can be reused for other partnership with few modification 23
24 04 IMPLEMENTING STANDARD EXCHANGE WORKSPACE 24
25 04 IMPLEMENTING STANDARD Create an Exchange Workspace Product Definition Enovia V6 Renault DataModel CAD Conv. Using Common Exchange Data Model with standard Enabling parallel imports and parallel exports from Renault NewPDM Keeping track of all exchange (target, format, already sent data, ) Allowing easy management of exchange (delta mode, force mode, ) Checking incoming data against existing data in BOM and PDM system Enabling manual action on incoming data (error recovery) Exchange WorkSpace Common Exchange Data Model STEP ap242 CEDM JT iso CAE / Simulation Realistic rendering (Siemens TCE + NX) Manufacturing Process / BIW (Siemens TCM) 25 Repair & After Sales (PTC) (Siemens TC + NX)
26 04 EXCHANGE WORKSPACE Create an Exchange Workspace Pre-conversion : JT + CV5 Parallelization (x5-x10) NewPDM CAD + PDM SIGNE BOM Fast and robust NewPDM export CAD request CAD XML : structure metadata CAD XML : structure metadata WebServices to query incoming data against existing data Manufacturing process Sales & After Sales Simulation Easy addition of new export Export Exchange WorkSpace Import Manage target with Manage import with : CAD format, attributs, delta mode CAD request Check conversion Get file from PDM Manage export mapper STEP AP242xml CEDM STEP AP242XM + CEDM Graphical user interface «What if» analyze Data Recovery Import in parallel Split incoming package Import multiple parts in parallel Import structure Store source JT Easy addition of new Partner 26
27 Conclusion Going to a Smart, fully Configurable Digital Mockup, created Breakthrough for Vehicle engineering. Now Renault is on the way to adapt all downstream applications to this new capability, keeping digital continuity. Alliance and strong partnership makes mandatory to exchange fast and reliably This will be achieved using Standard in all our exchanges. 27
28 Eurostep a few words Great people and technology ShareAspace references with well known brands Great international reputation Profitable with a growth of 15-20% year Experience from projects We know what has been good and bad from previous projects continuous improvement and best practice Easy to buy, easy to implement, easy to use, easy to maintain =>How many companies have a Collaboration Process and/or Tools Manager?
29 PLM Collaboration Interoperability and Openness with protection of Intellectual Property Meet us at the booth in the exhibition Håkan Kårdén CEO Eurostep Christian Giraud, Managing Director France Pär Lindhe, Sales Executive Staffan Söderberg, Vertriebsleiter Deutschland
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