Inspirations in STEEL
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1 Inspirations in STEEL 2017
2 Highlights Forster unico XS uniquely slim steel profiles 4 for heat-insulated windows and glazing Doors and windows for Minergie buildings 8 and insulated thresholds External fire protection 10 Fire-resistant door EI30 NEW: forster thermfix vario EI30 and EI60 11 Fire-resistant panels / Corner designs NEW: forster thermfix vario Hi 12 Thermal insulation passive-house pha Flush-mounted panels EI30 14 Individual design variants NEW: Fire resistant doors 15 Burglar protection RC2 Interchangeable glass appearance 16 Fire protection EI30 / EI60 Forster offers profile systems for all glazed fire-resistant elements needed in buildings from doors, windows and screens through to curtain walls and roof glazing. 2
3 State office for road construction and transport, Germany, Fire-resistant doors T30 and smoke proofed doors, with fanlight and sidescreen, forster fuego light, forster presto Front Cover: Apartment building, Willemsparkweg 131, Netherlands, Thermally insulated glazings and windwos, forster unico XS, forster unico 3
4 Only 23 mm: Unique slim steel profiles for thermally insulated windows < 2384 Forster unico XS is a system addition that provides thermal insulated window elements and fixed glazing with ultra-slim facings. At the same time, it opens up a diversity of applications. This applies to the numerous opening variations as well as the possibility of installing fillings up to 60 mm to achieve very low U values and excellent sound insulation values. The unique profile design made of 100% steel is ideally suited for renovating old or historic buildings and for modern glass constructions. These are the new slim profiles: Übersicht_Profile_Fenster_XS < Z Z Z Z Z Z Z Z Z Z Z Z Z 4
5 The single and double vent window now also comes with burglary resistance RC2. Technical details Material options Face width Dimensions Fittings Performance specifications Bright steel / continuously galvanised steel Single and double vent casements from 55 mm Fixed glazing from 23 mm Tested casement sizes up to mm (W H) Minimum allowable size mm (W H) RC2: mm (W H) Maximum dimension for fixed glazing mm (W H) Concealed system for both single and double casements of side-hung and turn/tilt windows for casement weight up to max. 150 kg (on demand) Thermal insulation: UW-values up to 0.84 W/(m 2 K), fixed glazings up to 0.80 W/(m 2 K) Enhanced tightness from three circumferential sealing layers Filling elements up to 60 mm (triple insulation glazing) All system applications comply with EN (CE marking) Systembezeichnung Unico fineline Sound Rahmenmaterial insulation values Stahl-Edelstahl-Verbundprofile up to RW = 47 db Tested specimen Figure Window size in mm 1340 x x x 1480 Characteristics Class / Value EN EN Resistance to wind load C5 / B5 C4 / B4 C4 / B4 Watertightness E A 8A EN EN EN EN Air permeability Operating forces Mechanical strength Resistance to repeated opening and closing System properties pren EN Impact resistance Load-bearing capacity of safety devices Requirement fulfilled Stove enamelling or powder coating with no temperature restrictions Glazing beads in aluminium mm and in steel 15 and 19 mm Wet glazing, stress-relieved and drained Caption: Apartment building, Willemsparkweg 131, Netherlands, Thermally insulated glazings and windwos, forster unico XS, doors forster unico 5
6 38 mm 70 mm 6
7 Jumbo Arbon, Switzerland, Listed industrial building, forster unico XS 7
8 Windows for Minergie buildings Steel windows for particularly energy-efficient buildings are now possible with the forster unico XS profile system. The windows are made of extremely slim profiles and are Minergie certified, in addition to excellent heat insulation, they also offer safety and security with burglary resistance RC2. Technical details for windows System Forster unico XS Material options Bright steel / continuously galvanised steel Dimensions Frame fixed glazing from 23 mm Windows and overlapping casement from 55 mm Performance specifications Thermal insulation U W 0.84 for windows Thermal insulation U W 0.80 for fixed glazings Opening options Turn, tilt-turn and overlapping casement Caption from left to right: Apartment building Bleeker, Jan van Crieckenbeeklaan 5te Neunen, Netherlands, Thermally insulated glazings and windwos, forster unico XS Hotel Le Prese, Poschiavo, Switzerland, Thermally insulated entrance door, forster unico 8
9 noith anc giss éd röhebuz_ellew _osi noitangised etnev ed étinu tinu selas erugif erugif galhcsna liforpztasfua zrawhcs,fg %03 SBA seirossecca sgnippirtsrehtaew seriossecca röhebuz negnuthcid eétub euqilppa'd élsifton rpioj rion,fg %03 SBA gnunhciezeb tiehniesfuakrev me3d étinu etnev tinu selas gnudlibba erugif erugif eliforp tnemhcatta reffub ta%n0g3issbéad kcan lbo,fig Doors for Minergie buildings / Insulated thresholds noitangised galhcsna liforpztasfua zrawhcs,fg %03 SBA hcalf liforpztasfua eétub euqilppa'd éliforp zrawhcs,fg %03 SBA rion,fg %03 SBA talp euqilppa'd éliforp eliforp tnemhcatta reffub rion,fg %03 SBA kcalb,fg %03 SBA A choice of insulated thresholds in a variety of designs are available for doors, with enalp eliforp tnemehcatta kcalbin.,fg %03 SBA and without stop or simply for clipping hcalf liforpztasfua zrawhcs,fg %03 SBA Technical details for door System gnukcedbaliforpztasfua talp euqilppa'd éliforp zrawhcs,mdpe rion,fg %03 SBA Forster unico Material options Performance esteel uqilppbright a'd élifo rp ud galvanized tnemervuocer steel, grinded, grain enal/psteel eliforp tnemehcat/tstainless A kcalb,fg %03 SBA Sound insulation up to 47 db (doors and glazings) eliforp tnemehcatta rof revoc hebuz_ellewhcs_osi m 3 specifications Burglar resistance RC k1-3 calbacc.,mdpto E EN 1627 A-A A-A Bullet proof FB4 according to EN 1522 gnukcedbaliforpztasfua Certified according to EN zraw hc s,mdpe (CE marking) "ni-pilc" revoc dlohserht kcalb,mdpe "ni-pilc" liues éliforp "ni-pilc" eliforp dlohserht kcalb,mdpe 9 gnuthcidknes rüf retpada zrawhcs,)treidurtxeoc( immugssom dnu MDPE euqitamotua liues ud ruetpada rion,)édurtxeoc( erialullec cuohctuoac te MDPE Auf Anfrage Auf Anfrage Auf Anfrage Auf Anfrage gnukcedbaliforpztasfua eliforp tnemehcaztratawrhocfs r,m evdopce kcalb,mdpe euqilppa'd éliforp ud tnemervuocer eliforp tnemehcatta rof revoc "ni-pilc" gnukcedbakncaellble,w Mh DcPSE zrawhcs,mdpe "ni-pilc" liues ud tnemervuocer "ni-pilc" gnukcedbanellewhcs "ni-pilc" revzo erdhpte racwdhlo csh,sm kcalb,mdpe "ni-pilc" liues ud tnemervuocer "ni-pilc" revoc dlohserht "ni-pilc" liforpkn caellble,w Mh DcPSE zrawhcs,mdpe "ni-pilc" liues éliforp 46 "ni-pilc" liforpnellewhcs "ni-pilc" elifozrrapwdhlo erdhpte csh,sm kcalb,mdpe 5.51 laes pord citamotua rof retpada kcalb,)dedurtxeoc( rebbur dednapxe sna MDPE "ni-pilc" liues ud tnemervuocer "ni-pilc" liforpnellewhcs zrawhcs,mdpe talp euqilppa'd éliforp gnuthcidknes rüf retpada rion,fg %03 SBA euqilppa'd éliforp ud tnemerzvrauw oh cecsr,)treidurtxeoc( immugssom dnu MDPE hcalf liforpztasfua enalp ezrliafw orhpcstn em% ehcatta euqitamotua liues ud ru,efg tpad0a3 SBA kcalb,fg %03 SBA rifonre,v)éodcurtxeoc( erialullec cuohctuoac te MDPE eliforp tnemehcatta ro talp euqilppa'd éliforp kcalb,mdpe on FG laes pord citamotua rrio f r,e tp% ad0a3 SBA kcalb,)dedurtxeoc( rebbur dednapxe sna MDPE enalp eliforp tnemehcatta gnukcekdcb zt0a3sfsuba alabli,ffogrp% A zrawhcs,mdpe "ni-pilc" gnukcedbanellewhcs zrawhcs,mdpe euqilppa'd éliforp ud tnemervuocer Insulated threshold: RENOVA eétub euqilppa'd éliforp kcalb,fg %03 SBA euqitamotua liues ud ruetpada,fhgse% 0T3 SBA Ideal for renovation, upgradeable flooring "ni-pilc"to eliffinished orrpiodnlo rh rion,)édurtxeoc( erialullec cuohctuoac te MDPE kcalb,mdpe Invisible fastening eliforp tnemhcatta reffub laes pord citamotua pra dza hkcrcaoalfflbrlie,fftog p% t0a3sfsuba A m 3 Length 3 m (= 1kcSU) alb,)dedurtxeoc( rebbur dedznraapwxhecssn,afgm% DP0E3 SBA gnukcedbaliforpztasfua zrawhcs,mdpe gnudlibba tra.tra.tra in Systemnute Typ CLIP-IN Passend FZ röehru eg biu stniojund schnelle Montage sgnippirtsrehtaew negneurtuhgcifid Einfache Floor level or with stop "ni-pilc"gealilfhocrspna dlloifhosreprzhttasfua aslb,gmh% DcP0iEe oder mit Anschlag zrabodeneben wkg hccn,fn 3 zse BA u B gnudlibba (= 1 SU) tiehniesfulength akrev 3hcm alf liforpztasfua n o i t a n g i s é D erugif etnev ed étinu zrawhcs,fg %03 SBA Ideal für Renovation, nachrüstbar auf FB eétub Typ euqilppa'renova d éliforp "ni-pilc" liforpnno ellewnhg cs erugif tinu selas rion,fitga% 03isSeBD A zunsichtbare rawhcs,mdpe talp euqilppa'd éliforp Befestigung galhcsna liforpztasfua rion,fg %03 SBA gnuthecliidfk üm f rhectaptatd on rpestnre a Are ffub "ni-pzilrca"wlhiucses,fégli% fo0 rp3 SBA (=1 VE) zrawhcs,)treidurtxeoc( immugssolänge M% DP0E3 S3m km caldbn,ufg BA r i o n, M DPE enalp eliforp tnemehcatta tra tra tra röhebuz negnuthcid "ni-pilc" liforpnellewhcs "ni-pilc" liues ud tnemervuocer Insulated threshold: CLIP-IN zrawhcs,mdpe p tnemhcatta reffub gnunhciezeb tiehniesfufitting akreelivforinto kcalsystem b,fg %03 groove SBA "ni-pilc" liu orgpiséd neosiétlasiifeno etnev ed étsin rh T eu iroand ssecquick ca DPsEseccA installation "ni-pilc" revocknrcidooaslnloeibth,rm m 3 Simple,aMnDgPiEseD tinu selas "ni-pilc" gnukcedbanellewhcs zrawhcs,mdpe röhebuz_ellewsehriocsssstenc_icoajosi seeiréo Apa'd éliforp tus bsee uc qc ilp sgnippirtsrehta rioenw,fg %03 SBA galhcsna liforpztasfua zrawhcs,fg %03 SBA kcalb,mdpe röhebuz_ellewhcs_osi "ni-pilc" liues ud tnemervuocer UD -values up to 1.2 W/(m K) eliffittings orp tnem ehdoors catta roup f revo350 C kg gnunhciezebsystem gn udweight libb A for leaf rion,mto DPE m 3Fittings kcalb,mdpe noitangiséd erugif System properties Facing widths "ni-pilof lohserht30 90 mmerugif C" frame revoc dprofiles noitangised "ni-pilc" gnukcdoor edbanaccording ellewhcs to DIN r18650 seriossecefinger cua öhebuz qilppaprotection 'd éliforp ud tnem ervuocer zrawhcs,mdpe stnioj negnuthcid rio2n,mdpe "ni-pilc" liues éliforp 9
10 External fire protection Fire-resistant door EI30 The forster unico system for heat-insulated doors and windows is newly fire resistance tested according to EI30, and in addition to the heat-insulating properties, also meets the fire protection requirements. Multipoint locks specially designed for the system provide economical manufacture. These also allow for an anti-panic escape door. Technical details Material options Dimensions Fittings Lock Performance specifications Continuously galvanized steel single door mm (W H) clear opening double door mm (W H) clear opening Glazing: height 5000 mm, width unlimited Forster system fittings, integrated door closer (ITS) possible Available as an escape door with touch anti-panic, partially-panic on opening leaf EI30 according to EN U D values up to 1.5 W/(m 2 K) Max. leaf weight 300 kg Rain impermeability to EN class 3A Air permeability to EN class 3 Resistance to wind load to EN class C3/B3 Certified according to EN and EN (CE marking) Barrier-free floor threshold to DIN Fillings: double glazed units, Ug 1.1 W/(m 2 K) Fillings: triple glazed Ug 0.9 W/(m 2 K) 10
11 NEW: forster thermfix vario EI30/EI60 Fire-resistant panels / Corner designs FOR SAFETY & SECURITY. The system forster thermfix vario is a thermal insulated mullion and transom construction, based around a dry glazing security application system for fire, burglar and bullet protection. Corner designs tested in fire protection and bonded glass to panels up to a size of mm create additional applications for all facades with high heat insulation and in line with safety requirements. Steel glass construction or steel-glass panels The internal side profiles made from steel or stainless steel take the load bearing function. Thanks to excellent static properties, impressive field sizes are possible with very narrow profile face widths of only 45 mm. Thermally insulated doors and windows from the systems forster unico and unico XS can be integrated into the facade. Production and assembly is now even more efficient. Clever processing tools save additional time, enhance the work piece accuracy and safety with pre-marked weatherstrippings. Corner designs for fire protection Caption: Carnall Hall, 1180 Rolle, Switzerland, Thermally insulated and fire-resistant curtain walls, forster thermfix vario 11
12 NEW: forster thermfix vario Hi Thermal insulation passive-house pha ENERGY EFFICIENT. The new system forster thermfix vario Hi offers excellent heat insulation at passive-house level in the pha class. Impressive dimensions are possible with a steel profile system such as the forster thermfix vario Hi. The certified passive house elements can be designed either with profiles of 45 mm or 60 mm widths. Since this profile system is based on the standard mullion and transome construction from forster thermfix vario, many components can be used system-wide. This guarantees an identical appearance of the facade, particularly for buildings with different requirements, such as burglary resistance or fire protection within prescribed areas. Production and assembly is made even more efficient with new aluminium pressure blocks. Clever processing tools save additional time, enhance the work piece accuracy and safety with pre-marked weatherstrippings. You can find ideal combination elements in the system forster unico and forster unico XS. For example, for heat-insulated windows and doors. U f 0,49 W/(m 2 K) 12
13 Technical details energy efficiency Hi Material options Steel, Stainless steel, grinded, grain combination of steel/stainless steel/aluminium Performance Thermal insulation: U f -value from 0.49 W/(m 2 K) specifications* U CW -value: 0.6 (with triple glass Ug 0.5 on mm) Classification from CE-tests according to EN 13830: Resistance to wind load acc. to EN 12179: 3 kn, safety load 4.5 kn Rain impermeability according to EN 12155: RE1350 Air permeability according to EN 12153: AE (>600) Impact resistance according to EN 14019: E5 / I5 System properties Extremely slender face width 45 mm, individual profile design and surface treatment Trouble-free assembly using mechanical T-joints NEW: Aluminium pressure strips for convenient, efficient installation NEW: Tools for positioning the clamping feet and seals with helpful markings *Refer to country-specific approvals Caption: Politie Doentinchem, Doentinchem, Netherlands Thermally insulated facade, fire-resistant doors and glazings EW60, forster thermfix vario 13
14 /T /T 50 5 fl_sd_0400 Systemschnitte 50 5 fl_sd_0402 Flush-mounted panels EI30 Individual design variants Kat_EI30_fl_sd_Paneel_ Fire-resistant door EI /T /T 5 Fixed glazing fire-protection EI30 fl_sd_ The high-quality fire-resistant forster fuego light EI30 elements in steel or stainless steel can be filled with flush-mounted panels in a huge variety of styles, offering /T 10 a wide range of design possibilities. This is true of both the door and the screen abutments. The choice of panels ranges from wood veneers and colourful highgloss or matt paints all the way up to graphic designs /T 65 Thanks to the patented quick-lock mechanism, the wooden panels are quick and easy 36 to 4mount fl_sd_0403 This door and glazing is particularly suited to use in schools, care facilities, museums, offices or event spaces /T /T /T /T fl_sd_0400 fl_sd_ /T /T 5 mm fl_sd_0401 Technical details fl_sd_0403 Material options Profiles in steel and stainless steel Panels with surfaces in a wide variety of colour and material combinations Performance specifications* Fire-resistance according to EN Switzerland VKF leaf / VKF leaf door in supporting structure VKF leaf / VKF leaf door in glazing VKF / glazing VKF / / / fire-resistant sliding door Germany: Upgrade of the approval T30 Z Upgrade of the approval F30 Z France: tested, approval in progress Sound insulation Rw = 37 db System properties Forster standard fittings Dimensions Panels for doors max mm Panels for sidelights and fanlights max mm (W H), mm (W H) *refer to country-specific approvals 14 *
15 8 NEW: Fire resistant doors Burglar protection RC2 Bewährte Schlosstechnik Vorgerichtete Profile If fire protection alone does not meet the security requirements the forster fuego light RC2 door will provide suitable protection for your building for today s increased demands on safety & security. The slim steel-glass combination offers high quality optics with greater transparency and is extremely durable despite its very narrow appearance. It is suitable for use in residential construction, commercial properties or public buildings with an average burglary risk. DESIGN VARIANTS: Maximum leaf size up to 3 m (with or without anti panic) Anti panic on active and inactive leaf EN 179/1125 Pathway / wheelchair accessible, even for anti panic Anti panic glazing variant P6B, tested according to SN EN 1627 Self-locking inactive leaf Metal door EI30 Metal panels EI30 Screen EI30 / EI DWG für Flyer RC2-Plan_Name_neu.pdf :12 Barrier-free accessibility Barrierefrei nach DIN Standard Auch in Anti-Panik glazing nach beads EN mm MAX Sta Sta Sta Sta sich Technical details Material options Steel ZM and stainless steel Dimensions Clear opening max. single leaf: (W H) mm Clear opening max. double leaf: (W H) mm Performance specifications* RC2 EI30 for single and double leaf doors according to EN 1627 RC2 EI30 Screen: 5.7 m 2 according to EN 1627 RC2 EI60 Screen: 3.9 m 2 according to EN 1627 System properties System fittings Established lock technology in reinforced version Prepared profiles for easy lock mounting *Refer to country-specific approvals Caption from left to right: Corporate Center Arbonia, Arbon, Switzerland, RWD Panels for fire-resistant doors, forster fuego light EPFL Campus, Student Housing, Ecublens, Switzerland, Fire-resistant doors and screens EI30, forster fuego light 15
16 Interchangeable glass appearance Fire protection EI30 / EI60 A high-quality flush design, transparency and grid-free interior design are the epitome of contemporary architecture. Glass is therefore becoming increasingly important as a design element, as it succeeds in uniting these preferences. The innovative Forster solution with an all-glass appearance combines these visual advantages with the proven forster fuego light EI30 and EI60 fire protection system and is used wherever a high-quality appearance, fire and smoke protection, and sound insulation are in demand. Glazings are also possible with burglar protection. Forster makes use of a unique adapter system that allows the high-quality and delicate external panes to be installed during the final construction phase. Internal visual covers and inscriptions can therefore easily and affordably be altered if the system is to be converted for different use. The flexible system can optionally be fitted with flush glass elements on one or both sides Applications High-end offices and conference rooms Reception areas Partition walls in escape routes Shopping centres, schools, airports, museums, and many more 6 Features Flush on one or both sides Flexible system Design freedom regarding the choice of the glass design Simple, quick and safe installation thanks to patented adapter system Damaged panes can be replaced with ease Simple to convert for different use thanks to detachable connection Element joints possible RC2 16
17 The clip system The unique clip system allows the glass panes to be clipped onto the Forster system quickly and easily. Technical details Material options Approved variants Performance specifications* System properties *Refer to country-specific approvals Steel ZnMg, adapter aluminium black anodized 1 leaf door, max. inside width (W H) mm 2 leaf door, max. inside width (W H) mm Switzerland: doors and fire-resistant glazing EI30 and EI60 VKF approved for 1 leaf and 2 leaf doors Other countries: doors and glazings EI30 and EI60 according to country-specific approvals France: Approval possible in individual cases Glazing EI30: Amax. 5.7 m 2 / glass thickness max. 22 mm Glazing EI60: Amax. 4.5 m 2 / glass thickness max. 29 mm Glazing Burglar protection RC2 System harmonised and approved fittings Glass bonding according to Forster instructions for a secure and long-term bonding (following ETAG 002-1) Caption: Westlink, Zürich-Altstetten, Switzerland, Fire-resistant doors and screens EI30 and EI60 in all-glass design, forster fuego light 17
18 Wide range of services Besides comprehensive technical information in brochures and application catalogues, Forster offers a wide range of services: new@forster Our newsletter always keeps you up-to-date concerning product innovations and additions to our product range. Project consulting Highly trained technicians are available to advise you on projects, designs and detailing Assistance in drafting specifications Project-specific solutions Tender specifications Our website also contains numerous tender specifications on our profiles and end products. CAD profile catalogue The catalog (download) contains the individual system components as well as entire system drawings in DWG format. U-value calculator The easy to understand program calculates the U-values (heat transfer coefficient) of complete components, such as doors, windows and façades, to EN ISO : using a database as a source. Likewise it is possible to selectively describe and calculate complex building units a simple and helpful design tool. Design and processing information All the documentation on Forster systems in PDF format are available for designers and manufacturers. Caption back page: Schützenwiese Kriessern, Switzerland, Fire resistant glazings EI60 butt joint, forster fuego light Senkberg-Collection in the Japanese Palace, Germany, Fire-resistant door T30, forster fuego light Kanaalhuizen, Stokerijstraat 15-19, B-2110, Belgium, Thermally insulated folding wall, forster unico The Forster website download section includes all product information as well as an extensive reference database, specification texts and PDF documents and much more useful information. CE marking Our website, also contains extensive information on CE marking: Curtain walls to EN Windows and external doors to EN Windows and external doors to EN Forster App Our products are also accessible mobile. The practical Forster App allows you to find the most diverse profiles, drawings and documentations quickly and easily. For more information on our profile systems and about us, visit our website at or contact one of our consultants directly in your vicinity. We always have an open ear for you. 18
19 Application areas Safety forster fuego light forster thermfix vario forster thermfix light forster unico forster presto Fire-resistant doors and glazings EI Sliding fire doors EI Fire-resistant facades EI Overhead fire-resistant glazing EI Fire-resistant windows EI Fire-resistant doors and glazings E / EW Fire-resistant facades E / EW Fire resistant doors and smoke protection doors E30 / E60 / Sa / S 200 (RS) Fire-resistant walls E30 / E60 (G30) Fire-resistant windows E / EW Burglar-resistant doors Burglar-resistant windows Burglar-resistant facades Bullet-resistant doors Bullet-resistant windows Bullet-resistant facades Thermal insulation Doors (also finger protection and lift-up sliding doors) Windows Fixed glazing Facades Overhead glazing Stainless steel systems Doors Windows Fixed glazing Facades Non-insulated systems Doors Windows Fixed glazing Industrial doors Refer to country-specific standards and approvals. forster norm 19
20 Forster profile systems in steel and stainless steel / /12-16 Forster Profile Systems Ltd. CH-9320 Arbon
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