For customers in the UK: Sample Line. Tel.: +44 (0) Fax: +44 (0)

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1 For customers in the UK: Sample Line Tel.: +44 (0) Fax: +44 (0) For all countries except UK: Sample Service Tel.: +49 (0) / Fax: +49 (0) / samples@pfleiderer.com Pfleiderer employs wood from certified sustainable forest management using the PEFC system. Copyright 2013 Pfleiderer Holzwerkstoffe GmbH. This information has been compiled with the greatest care. Nevertheless we can assume no liability for the correctness, completeness and up-to-dateness of this information. Colour deviations caused by the printing technology are possible. In view of the ongoing further development and adaptation of our products, possible amendments to the relevant standards, laws and regulations, our technical data sheets and product documentation expressly do not constitute a legally binding assurance of the properties described there. In particular no guarantee of suitability for a concrete application can be derived. It is therefore the personal responsibility of the individual user in all cases to check the processing and suitability of the products described in this document for the intended application in advance, and to take into consideration the legal framework and the respective state-of-the-art. We furthermore expressly draw attention to the applicability of our General Terms and Conditions. Our General Terms and Conditions can be found on our Internet website: /2013 GEIS Nominal charge: 1,95 EUR Subject to modifications and errors. Colour deviations caused by the printing technology are possible. Pfleiderer Industrie Limited Oakfield House Springwood Way Tytherington Business Park Macclesfield Cheshire SK10 2XA England Tel.: +44 (0) Fax: +44 (0) info@pfleiderer.co.uk Pfleiderer Holzwerkstoffe GmbH Ingolstädter Straße Neumarkt Germany Tel.: +49 (0) / Fax: +49 (0) / info@pfleiderer.com

2 Competence in design and safety

3 Pfleiderer the best of all worlds.

4 Pfleiderer unites three strong brands to create a new image with the greatest market penetration in the wood based panels sector. All the products, services and benefits currently offered by our specialists Duropal, wodego and Thermopal are now united in one company: Duropal the HPL and element specialist wodego the engineered wood partner with boards for all applications Thermopal the system partner for sophisticated interior design You benefit from this new united strength with combined experience, increased know-how and simplified processes. Pfleiderer one brand, many benefits. Pfleiderer is the number one partner for trade, industry, DIY, specifiers and architects with an industry-leading range of products and individual services: Raw particleboard and fibreboard in different qualities and forms, decorative panels, laminates, compact HPL, HPL elements and worktops A new, industry-leading complete programme for core materials, decors and surfaces The unique DST system (design surface core technology) Special product ranges for doors, fire protection, lightweight construction, shipbuilding and green building applications Individual services in supply chain and marketing Together we can develop tailor-made solutions for your ideas. Take advantage of Pfleiderer s combined strengths for your success! 3

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6 Competence in preventive fire protection Particularly in public institutions, the subject of constructional fire protection is always present: Their construction products have to be flame resistant or non-flammable, depending on their field of application, and must have valid proof of fire prevention testing. Pfleiderer can provide this proof for all laminated fire protection panels. With our broad range of fire protection products, we offer architects and planners a wide variety of design possibilities, because the decor-structure-core system (DST) from Pfleiderer also provides outstanding fire protection. This means: All flame resistant products are available with practically any decor and any structure from the DST system from Pfleiderer. Raw core materials 10 Melamine-resin coated decorate panels 11 High-pressure laminates (HPL) 13 HPL Compact 16 Flat bonded elements 19 The perfect choice for preventive fire protection Choice of different materials Ideal for new buildings and renovation 5

7 DST System Unlimited design freedom. Combinations within the DST system. 6

8 DST System DST D for Design, S for Surface, T for core Technology. Unique in the world of wood based panels, the DST System, already proven at Thermopal, is now available for all product lines: It allows Pfleiderer products decors, surfaces and core materials to be combined exactly to meet your wishes and needs*. In addition, 180 decors with 10 surfaces and 16 core materials are available as a DST matching collection, while our Express collection offers 92 decors in over 800 article variants all available at short notice. With numerous materials and innumerable combination possibilities, the Pfleiderer product range offers you a practically unlimited freedom of design for interior fitting. Decors Structures Core materials *) Please note: Decor, surface and core material influence the appearance and colour of the finished product. With certain product combinations, differences in colour or structure in the surface may therefore occur despite identical decor or surface designations. We will therefore be happy to advise you individually in order to clarify any deviations in advance so that you always achieve the best results with our products. 7

9 Structures Structures Structures in a wide variety of appearances High gloss in perfection Different matt appearances Nature-identical wood pores Pearl, parchment and creative structures HG * High Gloss SM Semi Matt ML Matt Lacquer MP Miniperl VV Top Velvet TC Top Face FG Fine Grain AH * Authentic wood pore NH * Natural wood pore MO Montana RU Rustica LI * Linea LL Illusion Structure available in the decor and surface match of the DST collection. * Available only in the following sizes: DecoBoard P x 2100 mm / NH and LI additionally in 5600 x 2100 mm, HPL, HPL Compact and HPL flat bonded element 2800 x 2070 mm Available as HPL or HPL flat bonded element in format 4100 x 1300 mm. Further available HPL formats can be found in the complete Pfleiderer programme or on the Internet at: 8

10 Core materials and coating technologies Core materials The right core panel for every application Easy to machine and process Broad spectrum of different qualities Core material DB HPL Dekorativer Fire protection PremiumBoard Pyroex B1 (also available as raw core material) StyleBoard MDF Pyroex Non-flammable vermiculite panel Compact mineral panel Flame resistant compact laminate black DB: Panel available with direct lamination as DecoBoard HPL : Core material available with HPL coating Coating technologies One decor, a range of variants: The right coating technology for every application Available as directly laminated decor panel or with robust HPL surface. DecoBoard Wood material panel with decorative melamine resin coating on both sides. Duropal-HPL Decorative high-pressure laminate made from several high quality, resin-impregnated paper layers. The reverse is polished ready for gluing. Duropal-HPL Compact Solid compact material, laminated in several layers, with decorative surface on both sides. Duropal flat bonded element Base panel with decorative Duropal HPL on both sides. 9

11 Raw core materials PremiumBoard Pyroex (B1) Flame resistant particleboard, suitable for non load-bearing purposes in dry areas, for interior fitting and for furniture subject to higher demands on fire protection. (Construction materials class DIN 4102-B1). Areas of application: This panel type combines all the advantages of the particleboard (high strength, above-average durability, easy to process, wide range of decorative lamination possibilities) with additional safety in the event of a fire. Through the addition of flame retardants, the burning rate of the raw particleboards is reduced, thus significantly increasing the fire resistance and delaying the Flash point. The primary areas of application are interior fitting of rooms with high fire risk (laboratories, fuel station sales offices, TV studios). On request can also be FSC or PEFC certified. Format in mm Length Width Thickness / 13 / 16 / 18 / 19 / 22 / 25 / 28 / / 13 / 16 / 18 / 19 / 22 / 25 / 28 / 38 Floor panels The high dimensional accuracy of the tongue-and-groove joint guarantees an optimum fit and level, flush laying. On request can also be FSC or PEFC certified. Format in mm* Number in package / thickness Length Width Thickness , ** 10 / 13 / 16 / 18 / 19 / 22 / 25 / 28 / * The sizing data refer to the overall dimensions (incl. tongue) ** These sizes are tied to minimum order quantities Product properties Board type Fire behaviour Formaldehyde emission class in line with P2 Flame resistant B1 B-s2,d0 E1 Further information and technical data at 10

12 Melamine-resin coated panels DecoBoard Pyroex Flame resistant particleboard core with decorative melamine resin direct lamination in single sheet construction on both sides. The lamination is also available in multi-sheet construction, on request. Areas of application: Preventive fire protection in the decorative sector. For interior fitting as wall and ceiling coverings, installations, room dividers and furniture, in industrial and administrative buildings, schools, sports and festival halls, hotels and care home facilities. Format in mm Length Width Thickness Textures / 13 / 16 / 18 / 19 / 22 / 25 / 28 / 38 ML / MO / MP / RU / SM / VV / 19 AH / HG / LI / NH / 13 / 16 / 18 / 19 / 22 / 25 / 28 / 38 ML / MO / MP / RU / SM / VV Product properties Core material Fire behaviour Formaldehyde emission class PremiumBoard Pyroex B1 Flame resistant particleboard, suitable for interior fittings and furniture subject to high demands on the fire behaviour. Flame resistant B1 Raw panel: B-s2,d0 E1 Melamine-faced surface PremiumBoard Pyroex B1 Melamine-faced surface Further information and technical data at 11

13 Melamine-resin coated panels DecoBoard MDF Pyroex Medium-density fibreboard core with uniform structure and flame retardant properties, with decorative melamine resin direct lamination in single sheet construction on both sides. The edge can be profiled. The lamination is also available in multi-sheet construction, on request. Areas of application: Wherever high demands are made on fire protection flame resistant and on the edge quality for profiling and lacquering. Ideal for furniture and shelving in shop fitting and interior design. Format in mm Length Width Thickness Textures / 19 AH / HG / LI / ML / MO / MP / NH / RU / SM / VV Product properties Core material Fire behaviour Formaldehyde emission class StyleBoard MDF Pyroex Flame resistant, medium-density fibreboard (MDF) in accordance with DIN EN 622-5, with uniform structure and outstanding surface stability. Flame resistant C-s2,d0 E1 Melamine-faced surface StyleBoard MDF Pyroex Melamine-faced surface Further information and technical data at 12

14 High-pressure laminates (HPL) Duropal-HPL Pyroex Decorative high-pressure laminate in flame resistant quality of classification HGF / VGF to EN with sturdy melamine resin surface and sanded reverse side. Areas of application: Flame resistant surface material for walls and doors, furniture and installations in public buildings. Ideal for special constructions, such as railway stations and airports, retail and recreational facilities, public areas, hotels, schools, care home facilities and hospitals. Format in mm Length Width Thickness Textures / 1.0 / 1.2 AH / HG / LI / ML / MO / MP / NH / RU / SM / TC / VV FG / HA / HG / LL / MP / RU / SM / TC / VV / 1.0 / 1.2 AH / HG / LI / ML / MO / MP / NH / RU / SM / TC / VV Product properties Product standard EN Fire behaviour Flame resistant C-s1,d0. Attention: Depending on the core material and adhesive used, HPL flat bonded panels may have a different classification. Melamine impregnated decorative paper Impregnated craft paper, reverse side sanded Further information and technical data at 13

15 High-pressure laminates (HPL) Duropal-HPL Metallic Pyroex Decorative high-pressure laminate of flame retardant quality with special visual metallic effect thanks to mother-of-pearl pigments. Made from several resin impregnated cellulose strips and melamine resin impregnated decorative papers which are laminated together under pressure and heat. The reverse is sanded ready for gluing. Areas of application: Flame resistant surface material for walls, furniture and installations in public buildings and special constructions, such as railway stations and airports, retail and recreational facilities, public areas, hotels, schools, care home facilities and hospitals. Metallic surfaces are suitable only for vertical applications with special demands on design. Use for horizontal surfaces and or surfaces exposed to mechanical loads is not recommended. Format in mm Length Width Thickness Textures / 1.0 / 1.2 AH / HG / LI / ML / MO / MP / NH / RU / SM / TC / VV HA / HG / LL / MP / RU / SM / TC / VV / 1.0 / 1.2 AH / HG / LI / ML / MO / MP / NH / RU / SM / TC / VV Product properties Product standard Produced acc. to EN Fire behaviour Flame resistant C-s1,d0. Attention: Depending on the core material and adhesive used, HPL flat bonded panels may have a different classification. Melamine impregnated decorative paper Impregnated craft paper, reverse side sanded Further information and technical data at 14

16 High-pressure laminates (HPL) Duropal-HPL Individual Pyroex High-pressure laminate of flame retardant quality with individual digital printed motifs. The reverse is sanded ready for gluing. Areas of application: Flame retardant surface material for the trade fair, shop and event sector, for public buildings and special constructions, hotels, schools, doctors surgeries and clinics. Whenever special demands are made on the individual design, the ease of care or sturdiness in addition to the constructional fire protection. Format in mm Length Width Thickness Textures HG / MP / SM / VV Product properties Product standard Produced acc. to EN Fire behaviour Flame resistant C-s2,d0 (DIN EN ) Attention: Depending on the core material and adhesive used, HPL flat bonded panels may have a different classification. Melamine resin-impregnated motif print Impregnated craft paper, reverse side sanded Further information and technical data at 15

17 HPL Compact Duropal-HPL Compact Pyroex, black core Compact high-pressure laminate of flame retardant quality and the classification CGF to EN With black core and decorative melamine resin surface on both sides. Areas of application: Preventive fire protection in interior design, for damp and wet areas and wherever outstanding durability of the material is demanded, e.g. as wall protection. Also for furniture and installation elements, particularly when low material cross-sections or open edge solutions are required as part of fire protection concepts. Format in mm Length Width Thickness Textures / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 12 / 13 / 15 HG / MP / NH / SM / TC / VV Product properties Product standard EN Core material Fire behaviour Flame resistant compact laminate black Solid, black pigmented compact laminate core, suitable for applications with high demands and high requirements for fire behaviour. Flame resistant 2 mm 8 mm: B-s2,d0 9 mm 15 mm: B-s1,d0 Melamine impregnated decorative paper Impregnated craft paper, black Melamine impregnated decorative paper Further information and technical data at 16

18 HPL Compact Duropal-HPL Compact Metallic Pyroex, black core Compact high-pressure laminate of flame retardant quality, with black core and decorative melamine resin surface on both sides. Areas of application: Furniture and installation elements, particularly when damp and wet areas are to be fitted as part of fire protection concepts or where high hygiene demands are made. Also when low material cross-sections or open edge solutions are required. Metallic surfaces are suitable only for vertical applications with special demands on design. Use for horizontal surfaces and or surfaces exposed to mechanical loads is not recommended. Format in mm Length Width Thickness Textures / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 12 / 13 / 15 HG / MP / NH / SM / TC / VV Product properties Product standard EN Core material Fire behaviour Flame resistant compact laminate (black core) Solid, black pigmented compact laminate core, suitable for applications with high demands and high requirements for fire behaviour. Flame resistant 2 mm 8 mm: B-s2,d0 9 mm 15 mm: B-s1,d0 Melamine impregnated decorative paper Impregnated craft paper, black Melamine impregnated decorative paper Further information and technical data at 17

19 HPL Compact Duropal-flameprotect compact Non-flammable fire protection panel of primarily mineral constituents with white core and decorative melamine resin surface on both sides. Areas of application: For universal use in preventive fire protection to reduce the fire spread. Particularly useful where non-flammable materials are required and high demands are made on the design and ease of care. The area of application covers decorative interior fitting as furniture, installations and wall coverings in corridors and stairways (escape routes) in standard buildings, but also for higher demands in special buildings such as high-rise apartment blocks, large office buildings, hospitals, care home facilities, schools, day nurseries, hotels, sales rooms and public areas, etc. Use in damp areas and outdoors is not recommended. Format in mm Length Width Thickness Textures / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 11 / 12 / 13 / 14 / 15 HG / MP / SM / VV Product properties Core material Fire behaviour Density Compact mineral panel Compact core of primarily mineral constituents with outstanding strength properties. Suitable for area subject to particularly high demands on fire protection. Non-flammable A2-s1,d0 1,900 kg/m³ ± 50 kg/m³ Melamine impregnated decorative paper Compact mineral core Melamine impregnated decorative paper Further information and technical data at 18

20 Flat bonded elements Duropal-Element Pyroex Flame resistant flat bonded element of particleboard core with improved flame resistance, faced on both sides with Duropal-HPL Pyroex or Duropal-HPL Metallic Pyroex. Areas of application: Wherever high demands are made on quality and durability in addition to preventive fire protection in decorative interior design. For wall coverings, installations and interior furnishing in industrial, sales and administration buildings, in recreational facilities and public areas, such as schools, sports and festival halls, cinemas, discotheques, hotels, hospitals and care home facilities. Format in mm Length Width HPL thickness in mm Overall thickness in mm Textures / 20.6 AH / HG / LI / ML / MO / MP / NH / RU / SM / TC / VV / 20.6 CT / FG / HG / HS / LL / ML / MO / MP / MS / RT / RU / SM / TC / VV Product properties Core material Fire behaviour Formaldehyde emission class PremiumBoard Pyroex B1 Flame resistant particleboard, suitable for interior fittings and furniture subject to high demands on the spread of fire. Flame resistant Format 2,800 x 2,070: C-s2,d0 Format 4,100 x 1,300: B-s2,d0 E1 HPL Pyroex / HPL Metallic Pyroex PremiumBoard Pyroex B1 HPL Pyroex / HPL Metallic Pyroex Further information and technical data at 19

21 Flat bonded elements Duropal-Element MDF Pyroex Flame resistant flat bonded element of a medium-density fibreboard core (MDF) with uniform structure and flame retardant properties, faced on both sides with Duropal-HPL Pyroex or Duropal-HPL Metallic Pyroex. Areas of application: Wherever a durable, outstanding surface quality for profiling and lacquering is required in conjunction with improved fire protection: For furnishings and installations in sales and recreational facilities, public buildings, special buildings and public areas, also in the trade fair and event sector. Format in mm Length Width HPL thickness in mm Overall thickness in mm Textures / 20.6 AH / HG / LI / ML / MO / MP / NH / RU / SM / TC / VV Product properties Core material Fire behaviour Formaldehyde emission class StyleBoard MDF Pyroex Flame resistant, medium-density fibreboard (MDF) in accordance with DIN EN 622-5, with uniform structure and outstanding surface stability. Flame resistant B-s2,d0 E1 HPL Pyroex / HPL Metallic Pyroex StyleBoard MDF Pyroex HPL Pyroex / HPL Metallic Pyroex Further information and technical data at 20

22 Flat bonded elements Duropal-Element Vermiculite Pyroex Decorative interior design panel of non-flammable vermiculite core, faced on both sides with Duropal-HPL Pyroex or Duropal-HPL Metallic Pyroex. The fire behaviour of the flat bonded element satisfies the construction supervision demand flame resistant. Areas of application: Interior furnishing subject to fire protection demands, in particular to reduce the fire spread in special buildings, public areas and retail facilities. Ideal for wall coverings, room elements and installations in theatres and museums, in schools and universities, in shops and public buildings. Format in mm Length Width HPL thickness in mm Overall thickness in mm Textures LI / MO / MP / RU / TC / VV AH / HG / LI / ML / MO / MP / NH / RU / SM / TC / VV Product properties Core material Fire behaviour Non-flammable vermiculite panel Mineral vermiculite panel with sea approval in accordance with IMO and construction materials class A1. Flame resistant B-s1,d0 HPL Pyroex / HPL Metallic Pyroex Vermiculite HPL Pyroex / HPL Metallic Pyroex Further information and technical data at 21

23 Classification Classification 22

24 Classification Classification of Pfleiderer fire protection products Building inspection authority requirement Pfleiderer fire protection product European class to DIN EN Additional demand No smoke No burning droplets Non-flammable Duropal -flameprotect compact A2 s1, d0 Flame resistant Duropal-Element Vermiculite Pyroex B s1, d0 Duropal-HPL Compact Pyroex, black core / Thickness >= 9 mm Duropal-HPL Compact Metallic Pyroex, black core / Thickness >= 9 mm PremiumBoard Pyroex (B1) B s2, d0 DecoBoard Pyroex Format 2,800 x 2,100 mm Duropal-Element Pyroex Format 4,100 x 1,300 mm Duropal-Element MDF Pyroex Duropal-HPL Compact Pyroex, black core / Thickness < 9 mm Duropal-HPL Compact Metallic Pyroex, black core / Thickness < 9 mm Duropal -HPL Pyroex * C - s1, d0 Duropal- HPL Metallic Pyroex * DecoBoard MDF Pyroex C s2, d0 Duropal-Element Pyroex Format 2,800 x 2,070 mm Duropal -HPL Individual Pyroex * * Attention: Depending on core material and glue flat bonded elements may show different classification. 23

25 Classification European classification of construction materials according to their fire behaviour EN is recognised throughout Europe as the standard for the classification of the fire behaviour of construction materials. The classes listed in EN corresponding to the following building inspection authority requirements and additional demands with respect to smoke development and burning droplets: Building inspection authority requirement Additional demand: No smoke Additional demand: No burning droplets European class to DIN EN Non-flammable construction materials Flame resistant construction materials A1 A2-s1, d0 B/C-s1, d0 A2-s2/s3, d0 B-s2/s3, d0 C-s2/s3, d0 A2-s1, d1/d2 B-s1, d1/d2 C-s1, d1/d2 A2/B/C-s3, d2 Normally flammable construction materials D-s1/s2/s3, d0 E D-s1/s2/s3, d1 D-s1/s2/s3, d2 E-d2 Highly flammable construction materials F Explanation of the abbreviations Abbreviation Criterion Field of application s smoke Demands on the smoke development d droplets Demands on burning droplets 24

26 Sustainability You can have a clear conscience when you work with us. The creation of a future that is worth living is only possible with a philosophy and actions geared towards sustainability. We at Pfleiderer do everything in our power to ensure that this is the case, paying attention to the unconditional sustainability of all the company s activities. Economic, eco-friendly and social at all levels: Our products are manufactured not only with the greatest care, but also within the framework of a certified environmental management system. And we honour our special responsibility not only as a producer, but also as an employer. That is why a culture of trust based on selfresponsibility is practised in our company. Sustainability from which you benefit through eco-friendly products, committed employees and maximum satisfaction. 25

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28 Any questions? We look forward to hearing from you. Your satisfaction is our ultimate goal. But we go beyond this: Our goal is to surpass your expectations. That is why our partners can expect the highest standards in all areas of our operations. Do you have a specific project or just a simple question? Whichever way: We look forward to new challenges and to your call. UK customers call: +44 (0) Outside the UK call: +49 (0) /