Comparing a Jacket Substructure with Suction Bucket Foundation to a Pile Foundation
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1 Comparing a Jacket Substructure with Suction Bucket Foundation to a Pile Foundation Andreas Ehrmann 1, laus Thieken 2, Raimund Rolfes 1, Martin Achmus 2 1 Institute of Structural Analysis 2 Institute for Geotechnical Engineering Leibni Universität Hannover 2015 in Bremerhaven (13 th 15 th October)
2 Contents 02 1 Introduction 2 Jacket Design 3 Soil Structure-Interaction 4 Comparison Study 5 Summary and Conclusions Research project WindBucket (OVERDIC design)
3 1 Introduction 03 Alternative to pile foundation Reducing pile driving noise Accelerated installation process Only one installation step (instead of piling, settling and grouting) No pile driving template necessary Prototype installed in 2014/2015 (OWF Borkum Riffgrund) Suction Bucket Jacket in the OWF Borkum Riffgrund (DONG ENERGY)
4 2 Jacket Design 2.1 General Assumptions 04 4-leg jacket with 4 bays Water depth 40 m (soil-structure-interaction considered at -38 mlat) Footprint 25 m, headprint 10 m, transition piece bottom at +20 mlat
5 2 Jacket Design 2.1 General Assumptions 04 4-leg jacket with 4 bays Water depth 40 m (soil-structure-interaction considered at -38 mlat) Footprint 25 m, headprint 10 m, transition piece bottom at +20 mlat Loads from 5 MW turbine (NREL) 50-year etreme wave and 50-year etreme wind Tower geometry and rotor-nacelleassembly (RNA) considered for modal analysis
6 2 Jacket Design 2.2 Foundation Assumptions 05 Model configurations: I: Jacket bottom fied (clamped at -38 mlat) -38 mlat II: Jacket with pile foundation ( SSI at -38 mlat) -40 mlat III: Jacket with suction buckets ( SSI at -38 mlat) Different stiffness matrices SSI regarding ULS & FLS loads and pressure & tension loads Inertia effects are not considered Suction bucket eample (source: DONG ENERGY)
7 2 Jacket Design 2.2 Steel Verifications 06 Steel verifications according to DNV GL and Eurocode 3 Tower bottom loads combined with wave loads Multi-directional (0 deg, 22.5 deg, 45 deg,, 360 deg), equally aligned Ultimate limit state (50-year recurring events) {Reduced wind + maimum wave} & {maimum wind + reduced wave} Ultimate stress (normal, shear & equivalent stress) and column buckling
8 2 Jacket Design 2.2 Steel Verifications 06 Steel verifications according to DNV GL and Eurocode 3 Tower bottom loads combined with wave loads Multi-directional (0 deg, 22.5 deg, 45 deg,, 360 deg), equally aligned Ultimate limit state (50-year recurring events) {Reduced wind + maimum wave} & {maimum wind + reduced wave} Ultimate stress (normal, shear & equivalent stress) and column buckling Fatigue limit state (related to 20 year lifetime) Damage equivalent loads (DEL) at tower bottom Fatigue waves according to scatter diagram distribution Nominal stress concept (fatigue classes 71 MPa + 90 MPa) Modal analysis (eigenfrequencies)
9 3 Soil-Structure-Interaction 3.1 Foundation Geometry 07 Pre-design of foundation elements (pile, suction bucket) based on before determined internal forces Homogenous soil (non-cohesive) Scour protection Restoring moments Foundation geometries resulting from pre-design
10 3 Soil-Structure-Interaction 3.2 Numerical Simulation 08 Drained conditions Hardening Soil-small model (HS-small) Stress-dependent soil stiffness E oed kn ' m² m kn /100 m² 0.55 Bucket foundation (PLAXIS3D) Strain-dependent soil stiffness G ' / kN m² m 3 G/ G
11 3 Soil-Structure-Interaction 3.3 Determination of stiffness matri (i) Support node representing foundation elements (at -38 mlat) 6 6 stiffness matri (GUYAN reduction) Determination of relevant entries (co-directional consideration) 09 y y y y M M M F F F
12 3 Soil-Structure-Interaction 3.3 Determination of stiffness matri (i) Support node representing foundation elements (at -38 mlat) 6 6 stiffness matri (GUYAN reduction) Determination of relevant entries (co-directional consideration) Relevant coupling with vertical component 09 y y y y M M M F F F
13 3 Soil-Structure-Interaction 3.3 Determination of stiffness matri (ii) 10
14 4 Comparison Study 4.1 Ultimate Stress and Buckling (i) 11 Bucket foundation vs. bottom fied Higher utilied mudbrace Lower utilied diagonal braces of top bay r bucket /r fied 0.80 r bucket /r fied = 1.00 r bucket /r fied 1.25
15 4 Comparison Study 4.1 Ultimate Stress and Buckling (i) 11 Bucket foundation vs. bottom fied Higher utilied mudbrace Lower utilied diagonal braces of top bay Lower utilied diagonal braces of bottom bay Higher utilied jacket legs r bucket /r fied 0.90 r bucket /r fied = 1.00 r bucket /r fied 1.10
16 4 Comparison Study 4.1 Ultimate Stress and Buckling (ii) 12 Bucket foundation vs. pile foundation Lower utilied diagonal braces of bottom bay Lower utilied mudbrace r bucket /r pile 0.80 r bucket /r pile = 1.00 r bucket /r pile 1.25
17 4 Comparison Study 4.1 Ultimate Stress and Buckling (ii) 12 Bucket foundation vs. pile foundation Lower utilied diagonal braces of bottom bay Lower utilied mudbrace Lower utilied jacket legs in height of bottom bay Higher utilied diagonal braces of the second bottom bay Higher utiliation at connection legs with buckets r bucket /r pile 0.90 r bucket /r pile = 1.00 r bucket /r pile 1.10
18 4 Comparison Study 4.2 Fatigue Stress (i) 13 Bucket foundation vs. bottom fied Higher utilied diagonal braces of bottom bay Higher utilied mudbrace r bucket /r fied 0.50 r bucket /r fied = 1.00 r bucket /r fied 2.00
19 4 Comparison Study 4.2 Fatigue Stress (ii) 14 Bucket foundation vs. pile foundation Higher utilied diagonal braces of bottom bay Lower utilied mudbrace r bucket /r pile 0.50 r bucket /r pile = 1.00 r bucket /r pile 2.00
20 4 Comparison Study 4.3 Eigenfrequencies 15 Bucket foundation vs. pile founda tion (vs. bottom fied) First three eigenfrequencies are nearly identical Bucket foundation is slightly softer than pile foundation Eigenfrequency/ eigenmode Bucket Pile Foundation Fied Foundation EF (H) EF (H) EF (%) EF (H) EF (%) 1. 1.gl.bending EM (s-s) gl.bending EM (f-a) torsional EM gl.bending EM (s-s) gl.bending EM (f-a)
21 5 Summary and Conclusions 16 Potential weight saving in the lower jacket part for the ULS verification (mudbrace, diagonal braces and legs of the lower bay) Potential weight saving of the mudbrace for the FLS verification, however weight increase for diagonal braces of the lower bay, otherwise no significant variations Bucket foundation reacts slightly softer to first couple of eigenfrequencies than pile foundation
22 5 Summary and Conclusions 16 Potential weight saving in the lower jacket part for the ULS verification (mudbrace, diagonal braces and legs of the first bay) Potential weight saving of the mudbrace for the FLS verification, however weight increase for diagonal braces of the lower bay, otherwise no significant variations Bucket foundation reacts slightly softer to first couple of eigenfrequencies than pile foundation Results only apply to the considered geometries of jacket, bucket and pile as well as to the environmental and turbine conditions! The study has to be continued (with an integrated dynamic simulation) to obtain general statements concerning suction bucket foundations!
23 Thank you for your attention! Vielen Dank für Ihre Aufmerksamkeit!
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