SAFESTEP LED. Astra LIGHTING
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1 SAFESTEP LED
2 SAFESTEP Luminaire The SAFESTEP luminaire is specifically designed for use in cleanrooms and clean areas such as in the pharmaceutical, food, micro-electronic and healthcare industries. Aptly named, the SAFESTEP luminaires unique design integrates seamlessly into composite panel ceilings and provides walk-on protection, thus safeguarding personnel working above the ceiling. With safety paramount in mind, the SAFESTEP luminaire removes potential trip hazards and the risk of falls from height, whilst also eliminating any need for boxes, cages or barriers that are often fitted on top of non-walkable luminaires. Applications Pharmaceutical Biotechnology Life Sciences Semi-conductor Nanotechnology Laboratories Features Flush integration into composite ceiling panels Available to suit 2'', 3'', 4'', 5'' and 6'' ceiling systems Available to suit walk-on grid ceilings Rear Access lift-off lid Dual Access with removable front and lift-off lid No visible fastener on the room side (rear access version) Safety First! Eliminates risk of falling from large heights Safety First! Eliminates potential trip hazards above the ceiling Minimal grooves and crevices for easy cleaning 2
3 SAFESTEP Luminaire Construction: Fabrication: 16-gauge Z-profile, 18-gauge lid and 20-gauge housing from CRS. Welded construction with a durable Ral 9010 epoxy powder coat finish - 5 step pre-treatment. Salt spray test 1,000 hours. Optics: High impact resistant Makrolon opal polycarbonate diffusers with high light transmission and excellent lamp hiding providing a uniform appearance. Gasket: EPDM closed cell gaskets seal-on lid and VHB adhesive bonding diffuser to front frame. Specification: Installation: For installation into 2'', 3'', 4'', 5'' and 6'' ceiling panel systems. Also available to suit a range of walk-on grid systems. Internal Connections Photometrics: Photometry tested to IESNA LM standards & EN13032:1. Warranty: Limited five (5) year warranty. Listings: Luminaire is certified to UL standards by MET laboratories Inc. UL1598 Standard for Safety Luminaires, UL 8750 Standard for Safety Light Emitting Diode (LED) Equipment for Use in Lighting. Electrical: 120/277VAC, 50-60Hz electrical input with replaceable electronic constant current driver (<10% THD, >0.90 PF). Pre-wired Lead/Whip Electrical Connections: Power supply - Internal Connections: As standard the luminaires are to be hard wired. This is by removing the luminaire lid and inserting the power supply cable through the cable gland entry. Internally there is a terminal bock for power, dimming and emergency options as required. Power supply - Pre-wired Lead/Whip: Alternatively the luminaire can be supplied with lead/whip which is pre-wired to the luminaire and the opposite end of the lead can be prepared or fitted with a plug connector. Power supply - External Connections: The luminaire is pre-wired with a walk-on PCB (power connection box) on the back of the lid. The PCB houses a panel mount connector for plug & play connections and is available in 3, 4, 5 & 6 poles to accommodate dimming and emergency versions. Pre-wired leads to the length of your choice can be supplied to create a complete plug & play wiring system. Power Connection Box 3
4 SAFESTEP Luminaire LED Specifications Key Performance Indicators LL/CW Ra 80+ L90/B10 50K CCT 4800K Life Expectancy (L70) > 100K Colour Consistency 3 SDCM Energy Saving LL/CW: Luminaire Lumens per circuit watt - The efficiency of the luminaire including the electrical losses associated with the control gear and the reduced lumen output due to the lighttransmission of the diffuser material. Technology L90/B10: These figures illustrate the life expectancy of the LED (e.g. 50K = 50,000 hour life expectancy) which is a combination of light output degradation (L90 = when the light output has reduced to 90% of its initial level) and lamp failure expectations (B10 = when 10% of the LEDs have failed to meet operational expectations. Life Expectancy (L70): This figure illustrates the life expectancy of the LEDs at 100,000 hours as L70 (when the light output has reduced to 70% of it s initial level). Ra: Ra indicates the LED colour rendering index. We recommend Ra80 for working areas. CCT (Colour Temperature): K indicates colour temperature. We recommend K for working areas. Colour Consistency: SDCM is an acronym which stands for Standard Deviation Colour Matching. SDCM has the same meaning as MacAdam Ellipse. 4
5 SAFESTEP Luminaire Options Anti-bacterial Coating: Anti-bacterial powder coatings provide an active biocidal system based on silver, which is effective against major strains of bacteria. This provides long term protection against bacterial growth and is shown to exhibit zero growth for fungi and moulds. The coating delivers a constant and controlled release of Silver ions which remain active for periods in excess of 10 years. The active Silver ions penetrate the bacteria cell walls disrupting the cell and inhibiting bacterial growth. How Anti-bacterial works Active ions Penetrate the bacteria cell walls disrupting the cell and thereby inhibiting bacterial growth. Bacteria Active ions Released under the action of moisture and difuse to the surface. Moisture Active ion carrier Coating matrix Chemical Resistant Coating: For areas where aggressive cleaning and sterilisation chemicals such as VHP (vaporised hydrogen peroxide) are used, we can provide a specialist highly durable coating which is suitable for such environments. 304/316 stainless steel: Corrosion resistance of stainless steel varies by grade. The two most common stainless steel grades are 304 and 316. The key difference is the addition of molybdenum, an alloy which drastically enhances corrosion resistance, especially for more stringent environments. 316 stainless steel contains molybdenum, but 304 doesn t. Photosensitive: Options are available for both yellow LEDs, providing protection up to 500nm and red LEDs with protection up to 620nm wavelengths. Twin switching enables both white light and red/yellow light from within one luminaire. 5
6 SAFESTEP Luminaire Approvals: MET US A product with the MET Listed Mark is determined to have met the minimum requirements of prescribed safety standards as certified by a Nationally Recognized Testing Laboratory (NTRL). The mark also indicates that the manufacturers production site confirms to a range of compliance measures and is subject to regular inspections to verify continued conformance. IP65 Rated to IP65/64 ingress protection for both water and dust. EN Both :2012 and EN : Certified design and manufactured. BS 6399:1 BS : Minimum concentrated load of 0.9kN (200 lbs) as recommended for accidental walk-on protection. Uniform distributed load 2.5kN/m² (550 lbs). ISO 5 Class 100 Suitable for ISO 5, Class 100 Rated Rooms (FED STD 209E). 6
7 SAFESTEP Luminaire Resources: Visit our website, and register for on-line access to our product resources. Download product data sheets and technical support documents. LDT files are available for lighting calculations. Rivet files are available for BIM (Building Information Modelling). Product installation instructions. Operation and maintenance manual. Product warranty. 7
8 SAFESTEP Product Range SAFESTEP LED Composite Panel Rear Access IP65/64 Non-Modular recessed luminaire for composite panel ceilings LED Power & L/lumens Order Codes Dimensions L1 L2 L3 L4 L5 L6 L7 L8 L9 SSCPRA6060MET 2' x 2' 19.62w 21.58w 25.51w 29.43w 35.32w 47.09w 59.52w w (600 x 600) 3065lm 3355lm 3926lm 4485lm 5302lm 6854lm 8572lm 10439lm 11744lm LL/CW SSCPRA1230MET 4' x 1' 23.55w 35.32w 47.09w 62.79w (1200 x 300) 3642lm 5302lm 6854lm 9139lm LL/CW LED Options Choose LED lumen output from table above and select suffix L1 - L9 as required Add suffix as required i.e. SSCPRA6060MET/L1 L1 - L9 Optics Options Opal Diffuser No suffix required T/Glass & Opal TGO Add suffix as required i.e. SSCPRA6060MET/L1/TGO HFD Options HF Dimmable DSI HF Dimmable DALI Add suffix as required i.e. SSCPRA6060MET/L1/TGO/DSI DSI DALI Options Integral 3 Hour Emergency Anti-Bacterial Coating Chemical Resistant Coating EM3 AB CRC UV-Safety Options C20 400nm Protection LY5 470nm Protection G10 520nm Protection C20 LY5 G10 Add suffix as required i.e. SSCPRA6060MET/L1/TGO/DSI/EM3 Add suffix as required i.e. SSCPRA6060MET/L1/TGO/DSI/EM3/C20 Wiring Options Internal connections No suffix required 3 pole walk-on connection box 3PWCB 4 pole walk-on connection box 4PWCB 5 pole walk-on connection box 5PWCB 6 pole walk-on connection box 6PWCB Add suffix as required i.e. SSCPRA6060MET/L1/TGO/DSI/EM3/C20/3PWCB To specify state: IP65/64 Non-Modular recessed luminaire for seamless integration into composite panel ceilings. Tested to BS : minimum concentrated load of 0.9kN as recommended for accidental walk-on protection. Sealed opal diffuser optics with option for 4mm toughened glass. Smooth front for easy cleaning, fully welded construction from corrosion resistant steel with durable epoxy powder coat finish. High efficiency LEDs and drivers mounted on a removable gear tray for ease of maintenance. as Lighting SAFESTEP LED Composite Panel Rear Access. Key Performance Indicators LL/CW Ra 80+ L90/B10 50K CCT 4800K Life Expectancy (L70) > 100K Colour Consistency 3 SDCM 8
9 SAFESTEP Product Range Cut-out C A x B D Luminaire tested to BS :1996. Minimum concentrated load of 0.9kN as recommended for accidental walk-on protection. Uniform distributed load 2.5kN/m2. E LED SAFESTEP Composite Panel Rear Access LED Dimensions (in inches) Code A B C D E Cut-Out SCPRA6060MET SSCPRA1230MET (644mm) (373mm) (644mm) (1054mm) 2* (50mm) 2* (50mm) (671mm) (400mm) (671mm) (1081mm) x (605 x 605mm) x (333 x 1015mm) * Luminaires available from 2-8'' (50-200mm) to suit panel ceiling. Luminaire weights - 2' x 2' lb Kg SSCPRA6060MET - 2'' depth 33lb 8oz 15.2 SSCPRA6060MET - 4'' depth 37lb 1oz 16.8 Additional weight for TGO 7lb 12oz 3.5 Additional weight for WCB 9.2oz 0.26 Luminaire weights - 4' x 1' lb Kg SSCPRA1230MET - 2'' depth 35lb 8oz 16.1 SSCPRA1230MET - 4'' depth 38lb 13oz 17.6 Additional weight for TGO 7lb 4oz 3.3 Additional weight for WCB 9.2oz
10 SAFESTEP Product Range SAFESTEP LED Composite Panel Dual Access IP65/64 Non-Modular recessed luminaire for composite panel ceilings LED Power & L/lumens Order Codes Dimensions L1 L2 L3 L4 L5 L6 L7 L8 L9 SSCPDA6060MET 2' x 2' 19.62w 21.58w 25.51w 29.43w 35.32w 47.09w 59.52w w (600 x 600) 3065lm 3355lm 3926lm 4485lm 5302lm 6854lm 8572lm lm LL/CW SSCPDA1230MET 4' x 1' 23.55w 35.32w 47.09w 62.79w (1200 x 300) 3642lm 5302lm 6854lm 9139lm LL/CW LED Options Choose LED lumen output from table above and select suffix L1 - L9 as required Add suffix as required i.e. SSCPDA6060MET/L1 L1 - L9 Optics Options Opal Diffuser No suffix required T/Glass & Opal TGO Add suffix as required i.e. SSCPDA6060MET/L1/TGO HFD Options HF Dimmable DSI HF Dimmable DALI Add suffix as required i.e. SSCPDA6060MET/L1/TGO/DSI DSI DALI Options Integral 3 Hour Emergency Anti-Bacterial Coating Chemical Resistant Coating EM3 AB CRC UV-Safety Options C20 400nm Protection LY5 470nm Protection G10 520nm Protection C20 LY5 G10 Add suffix as required i.e. SSCPDA6060MET/L1/TGO/DSI/EM3 Add suffix as required i.e. SSCPDA6060MET/L1/TGO/DSI/EM3/C20 Wiring Options Internal connections No suffix required 3 pole walk-on connection box 3PWCB 4 pole walk-on connection box 4PWCB 5 pole walk-on connection box 5PWCB 6 pole walk-on connection box 6PWCB Add suffix as required i.e. SSCPDA6060MET/L1/TGO/DSI/EM3/C20/3PWCB To specify state: IP65/64 Non-Modular recessed luminaire for seamless integration into composite panel ceilings. Tested to BS : minimum concentrated load of 0.9kN as recommended for accidental walk-on protection. Sealed opal diffuser optics with option for 4mm toughened glass. Smooth front for easy cleaning, fully welded construction from corrosion resistant steel with durable epoxy powder coat finish. High efficiency LEDs and drivers mounted on a removable gear tray for ease of maintenance. as Lighting SAFESTEP LED Composite Panel Dual Access. Key Performance Indicators LL/CW Ra 80+ L90/B10 50K CCT 4800K Life Expectancy (L70) > 100K Colour Consistency 3 SDCM 10
11 SAFESTEP Product Range Cut-out C A x B D Luminaire tested to BS :1996. Minimum concentrated load of 0.9kN as recommended for accidental walk-on protection. Uniform distributed load 2.5kN/m2. E LED SAFESTEP Composite Panel Dual Access LED Dimensions (in inches) Code A B C D E Cut-Out SSCPDA6060MET SSCPDA1230MET (630mm) (359mm) (630mm) (1040mm) 2* (50mm) 2* (50mm) (671mm) (400mm) (671mm) (1081mm) x (605 x 605mm) x (333 x 1015mm) * Luminaires available from 2-8'' (50-200mm) to suit panel ceiling. Luminaire weights - 2' x 2' lb Kg SSCPDA6060MET - 2'' depth 37lb 15oz 17.2 SSCPDA6060MET - 4'' depth 41lb 7oz 18.8 Additional weight for TGO 7lb 12oz 3.5 Additional weight for WCB 9.2oz 0.26 Luminaire weights - 4' x 1' lb Kg SSCPDA1230MET - 2'' depth 39lb 150z 18.1 SSCPDA1230MET - 4'' depth 43lb 40z 19.6 Additional weight for TGO 7lb 4oz 3.3 Additional weight for WCB 9.2oz
12 SAFESTEP Product Range SAFESTEP LED T56 Grid Rear Access IP65/64 Modular recessed luminaire for T56 grid ceilings LED Power & L/lumens Order Codes Dimensions L1 L2 L3 L4 L5 L6 L7 L8 L9 SSTG6060MET 2' x 2' 19.62w 21.58w 25.51w 29.43w 35.32w 47.09w 59.52w w (600 x 600) 3065lm 3355lm 3926lm 4485lm 5302lm 6854lm 8572lm lm LL/CW SSTG1230MET 4' x 1' 23.55w 35.32w 47.09w 62.79w (1200 x 300) 3642lm 5302lm 6854lm 9139lm LL/CW LED Options Choose LED lumen output from table above and select suffix L1 - L9 as required Add suffix as required i.e. SSTG6060MET/L1 L1 - L9 Optics Options Opal Diffuser T/Glass & Opal Add suffix as required i.e. SSTG6060MET/L1/TGO No suffix required TGO HFD Options HF Dimmable DSI HF Dimmable DALI Add suffix as required i.e. SSTG6060MET/L1/TGO/DSI DSI DALI Options Integral 3 Hour Emergency Anti-Bacterial Coating Chemical Resistant Coating EM3 AB CRC UV-Safety Options C20 400nm Protection LY5 470nm Protection G10 520nm Protection C20 LY5 G10 Add suffix as required i.e. SSTG6060MET/L1/TGO/DSI/EM3 Add suffix as required i.e. SSTG6060MET/L1/TGO/DSI/EM3/C20 Wiring Options Internal connections No suffix required 3 pole walk-on connection box 3PWCB 4 pole walk-on connection box 4PWCB 5 pole walk-on connection box 5PWCB 6 pole walk-on connection box 6PWCB Add suffix as required i.e. SSTG6060MET/L1/TGO/DSI/EM3/C20/3PWCB To specify state: IP65/64 Modular recessed luminaire for seamless integration into T56 grid ceilings. Tested to BS : minimum concentrated load of 0.9kN as recommended for accidental wall-on protection. Sealed opal Diffuser optics with option for 4mm toughened glass. Smooth front for easy cleaning, fully welded construction from corrosion resistant steel with epoxy powder coat finish. High efficiency LEDs and drivers mounted on a removable gear tray for ease of maintenance. as Lighting SAFESTEP LED T56 Grid Rear Access. Key Performance Indicators LL/CW Ra 80+ L90/B10 50K CCT 4800K Life Expectancy (L70) > 100K Colour Consistency 3 SDCM 12
13 SAFESTEP Product Range Luminaire tested to BS :1996. Minimum concentrated load of 0.9kN as recommended for accidental walk-on protection. Uniform distributed load 2.5kN/m2. Luminaire dimensions are to suit T56 Grid and grid centres as shown below. SAFESTEP LED T56 Grid LED Dimensions (in inches) Code A B C Grid Center SSTG6060MET SSTG1230MET (595mm) (295mm) (595mm) (1195mm) 2.76 (70mm) 2.76 (70mm) x (620 x 620mm) x (320 x 1220mm) 13
14 F I LT R AT I O N CLEAN SYSTEMS I N N O VAT I O N INTEGRITY PERFORMANCE Kingsway House, 23A Marlborough Road, Lancing, West Sussex, BN15 8TR t: +44 (0) f: +44 (0) e: sales@astralighting.co.uk BS EN ISO 9001:2008 Certificate No: Rev 156.MET
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