Spec-Tech-Sales September 15, 2014

Transcription

1 Page 1 of 6 Spec-Tech-Sales September 15, 2014 Integrated Boiler Room Solutions Commercial Technical Sales and Service For the Rocky Mountain Region West Vassar Drive Lakewood, CO Colorado Phone Fax Wyoming Phone Fax Website: Operations & Maintenance Manuals B-1 thru B-4 Vent Stacks for Condensing Boilers Specification Section # Project Name and Owner: Kelly Walsh High School 3500 East 12 th Street Natrona County School District # 1 Casper, Wyoming Architect: RB+B Architects Fort Collins, Colorado Mechanical Engineer: Engineering Design Associates Casper, Wyoming Mechanical Contractor: KK Mechanical Roy, Utah Sheet Metal Contractor: North Star HVAC West Haven, Utah Controls Contractor: Johnson Controls Casper, Wyoming Wholesale Distributor: Ferguson Enterprises Mills, Wyoming

2 Page 2 of 6 Schebler Company Engineered Venting System for Condensing Boilers Specified Basis of Design BASED UPON 100% FINAL CONSTRUCTION DRAWINGS & SPECIFICATIONS Re-Submittal Offered For Review and Approval 100% Construction Drawings & Documents Issue Date May 12, 2014 Schedule Tag: B-1 thru B-4 Vent Stacks for Condensing Boilers Specification Section # Vent Stacks Also Reference: Specification Section # Gas Fired Packaged Condensing Boilers Separate Submittal Package Specification Section # Plumbing Equipment Separate Submittal Package -And- Specification Section # Product Requirements Specification Section # Testing Adjusting & Balancing Specification Section # Commissioning of HVAC System Specification Section # Building Automation System Specification Section # HVAC Water Treatment Specification Section # Hydronic Piping Specification Section # Hydronic Specialties Specification Section # Hydronic Pumps Scope Primarily Provided By Others - Listed For Coordination Purposes Schebler Company Engineered Boiler Venting System Scope of Supply Tag: B-1 thru B-4 Engineered Boiler Venting System Re-Submittal For Approval Boiler Room Specific Complete Engineered Venting System & Individually Vented Vertical Boiler Stack for (4) each Patterson-Kelley MACH C-4000 Boilers Reference attached Schebler revised drawing # updated September 3, 2015 Lot package of Schebler E-vent series factory engineered and sized for full and part load performance at varying firing rates, varying stack temperatures and varying outside air temperatures type AL29-4C stainless steel double wall air insulated venting system third party type UL-1738 tested compliant and certified vent pipe and fittings and Schebler project specific engineered system. Lot package consisting of (4) each complete 10 diameter vent risers for the B-1 thru B-4 boilers with the applicable B-4 boiler changed to 10 vent diameter with 2-each 45-degree elbows for the offset as per submittal review comment. The boilers are to be individually vented as shown on boiler room floor plan and elevation details to include 10 diameter as required for the applicable specified basis of design Patterson-Kelley MACH model # C-4000 condensing boilers) each with applicable type AL29-4C s/s manually adjustable locking quadrant / blast gate type vent dampers each as detailed on the

3 Page 3 of 6 vertical vent risers for venting the applicable proposed (4) each Patterson-Kelley MACH series model # C-4000 condensing premium efficiency boiler assemblies. Lot package consisting of applicable vent pipe and fittings all as required for boiler placement location as detailed on specific floor plan. Complete system from the applicable boiler exhaust connection and including the applicable individual vertical vent stack riser for each boiler (routing as detailed) with necessary vent and roof termination. Package includes all necessary connectors, supports, transitions pieces, insulated thimble with flashing and rain collar, applicable condensate drains along with any and all necessary vent tapping s I.E. combustion analyzer and manometer tapping s for the included (4) each applicable adjustable locking quadrant vent dampers (1) per each boiler riser, and if applicable the tapping can be used at a later date with a removable optional stack thermometer provided by others. Lot package to also include if applicable any special termination flashing / cover for a typical chimney chase - vent penetration application as needed. NOTE: The applicable updated Schebler drawing -02 dated September 3, 2015 to reflect site visit validation sketch routing and layout dimension changes as issued by KK Mechanical on August 27, 2015 and signed approved submittal that was released to production, fabrication and shipping. Schebler s E-vent system consists of type AL29-4C high grade of stainless steel inner wall liner (higher grade and more corrosion resistant than the inferior type 316 s/s and as such Schebler for this engineered system offers a lifetime warranty against manufacturing and material defects warranty terms and conditions to apply). Schebler s E-vent system compliant with written specification section # B which requires 40 W.C. positive pressure capabilities. Schebler s E-vent system compliant with written specification section # Engineered CAD drawing details with stack sizing and performance validation calculations to follow with submittal package The applicable Patterson-Kelley MACH C-4000 boiler stack sizing calculation criteria coupled with project specific vent design layout CAD drawing details required from the applicable vent manufacturer which is required prior to boiler startup / commissioning is listed as follows: Project site elevation of 5150-feet above sea level Natural gas vent category IV positive pressure firebox of.22 W.C MBH input high fire 800-MBH input low fire Stack temperature illustrated at 210-degrees F. to 120-degrees F. CO2% level of 9.1% to 9.2% - key variable for condensing dew point Outside air temperature range of minus -13-degrees F. to 92-degrees F. The revised layout / offset coupled Schebler revised drawing # updated September 15, 2014 with the updated engineered vent sizing calculations and submittal review comments have changed the applicable B-4 boiler to the requested 10 diameter (like B-1 thru B-3 boilers) utilizing (2) each 45-degree elbows for the offset in lieu of the initial (2) each 90-degree elbows as initially submitted because the performance variables for the applicable high fire conditions at 120-degrees F. stack temperature at 92-degrees F. outside air temperature (required for summer domestic water operation considerations) with the design layout change we are within the operational parameters range at the vent outlet to the.22 W.C. positive pressure maximum allowable.

4 Page 4 of 6 Schebler E-vent system utilizes a superior gauge and superior flange to flange joining system (in lieu of gasket seal approach) for any and all connections. This superior flange to flange system offers optimum joint support, alignment and rigidity and enables the use of only a single vertical stack support plate and as such there will not be any additional chimney chase access or supports needed for this chimney chase application design a benefit for installation considerations and for minimizing the building and chimney construction impact if applicable. Where applicable (also factoring in the superior flange to flange joint alignment and load carrying capabilities and integrity) we could include if needed include optional lifting lugs (complete with engineering support to validate the weight / load and lifting rigging points needed) to be provided and fabricated on the top vent termination section to allow for rigging / lifting and craning options for dropping the new venting system into place for any of the chimney chase applications. Engineered system confirming proper operation and performance in accordance with Patterson- Kelley specific vent sizing criteria at site elevation of 5150-feet elevation in Casper, Wyoming and at varying firing rates between low fire up to high fire, varying stack temperatures impacted by outside air reset schedule range (if applicable) and system water temperature range being -degrees F. to -degrees F. as said operating water temperature impacts the stack temperature, varying outside air temperatures (the outside air reset schedule if applicable for ranges from minus -13-degrees F. or colder up to 92-degrees F. or warmer) as that impacts positive pressure or the draft at the boiler exhaust outlet we need to confirm that said operating and performance ranges does not go too far positive and / or too far negative at the vent / exhaust outlet and indirectly the boiler firebox all of which if outside the factory imposed parameters can impact applicable boiler air pressure switches, boiler / system wide performance, boiler / system wide combustion efficiency, condensing dew point I.E. if too much excess air if too much draft present in addition to impacting standby losses it also can impact the critical combustion CO2% (very important for condensing boiler applications) which impacts the condensing dew point (moving through the outside air reset schedule curve) which impacts the desired efficiency capabilities that condensing boiler designs offer thus the Locking Quadrant Vent Dampers as included offers a solution. Our scope does NOT include any new combustion air pipe, and fittings although we do have the boiler sealed combustion adapter and the motorized combustion air dampers with end switch to be wired into the ENVI control limit circuit. The Schebler project / building and boiler room specific venting system can be modified to include optional lifting lugs on the top section for any applicable chimney / chase application to help facilitate rigging / crane pick or use of a pulley system with cables to build up the vertical stack in the boiler room (from a roof pulley system with cables by others) allowing for lifting one section at a time from the roof.

5 Page 5 of 6 Schebler Company Chimney Systems an industry leading premier manufacturer of UL third party certified engineered pre-fabricated chimney stack and exhaust systems for boilers, water heaters, grease exhaust / grease duct, emergency generators, free-standing stack for process applications, fixed speed or variable speed draft induction fan and sequence draft control solutions. They offer solutions based engineering support with in depth project and application specific system sizing and design layout assistance offering peace of mind guarantees for the venting and equipment performance validation to the owner / end user and specifying mechanical engineer. event, event SD and event-plus 2 type AL29-4C s/s UL-1738 third party certified with 40 W.C. rated complete venting systems for condensing high efficiency boilers, water heaters and furnaces Boilers, water heaters, and furnaces venting and exhaust systems factory pre-fabricated air insulated or fiber insulated vent pipe, fittings and chimney systems for vent category I, II, III and IV rated appliances Comprehensive engineered vent and exhaust system design layout assistance with itemized CAD drawings and 3D modeling available Comprehensive engineered and validated boiler or grease duct exhaust / vent stack system sizing analysis for full and part load performance and outside air and boiler stack temperature ranges FyreGuard and SlimVent UL-2221 third party certified zero clearance to combustibles factory fiber insulated grease duct system Free-standing engineered stack division with structural engineering and load bearing calculation validation Emergency generator exhaust factory fabricated and insulated flange to flange connection with pressure relief valves, bellows assemblies and assorted Grease duct exhaust system factory fabricated flange to flange connection no field welding required with access doors, hood transitions and assorted Wing Fan - inline draft induction fans fixed speed or variable speed with control panel and controls system integration Sequence Draft Control modulating or fixed position draft control dampers for positive pressure or negative draft control with control panel and controls integration.

6 Page 6 of 6 BASE PACKAGE SCOPE FIELD PIPING & INTERFACE CONNECTIONS Lot package scope summary overview complete as detailed above for the B-1 thru B-4 engineered boiler venting system individual risers for use with (4) total Patterson-Kelley MACH C-4000 condensing water boilers complete with factory authorized initial startup / programming and combustion test to be done by Spec-Tech-Sales for the 1 st trip during the initial temporary heating requirements and the 2 nd trip for the final system startup upon construction completion and a 3 rd trip for follow up assessment and fine tuning after 6-months of operation, along with extended (for temporary heating requirements) and enhanced limited warranty offerings including site visit assessment and any and all applicable limited boiler scope warranty related labor assessment and work to be done by Spec- Tech-Sales warranty terms and conditions to apply complete with freight included to project destination. 1. Our proposal includes the items and bill of material as listed, and is offered subject to final mechanical engineer owner approval in its entirety complete with exceptions and clarifications as noted. Pricing and / or scope adjustments to follow for any additional material required over and above our base package scope as offered and / or for change orders or directives as given and / or for reduction in scope if / as required. 2. Our proposal includes conservative freight allowance (standard shipping freight is included in this proposal) included from factory destination to jobsite destination with some initial projections factored in for realistic shipping and scheduling guidelines IE multiple shipments are accounted for in this proposal and scope. 3. NOTE: Upon receipt, please forward stamped approved submittal package and when applicable any coordination requirements for the formal release to production, fabrication and subsequent shipping as needed. Project specific installation / operation and maintenance manuals and any point to point wiring interface clarification assistance to follow upon receipt of approved submittal package. Approximate material shipping material lead time frames upon release to production and fabrication as follows: 4. Approximate shipping lead time frame after receipt of formal submittal approval and formal release to production and fabrication: Schebler Venting = approximately 2-weeks (NOTE: If new factory provided CAD drawing is required IE field verified changes that would add an additional 1-week give or take to finalize a new drawing) Option B: Patterson-Kelley Skid Package Concept = approximately 12 to 14-weeks

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8 C US INSTALLATION INSTRUCTIONS OPERATION AND MAINTENANCE MANUAL Models event SD, event, Event Plus, and event Plus2 (Condensing Boiler Systems) A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS VENT BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. IMPORTANT: DO NOT INSTALL VENTING SYSTEM WITHOUT FIRST READING THESE INSTRUCTIONS.

9 TABLE OF CONTENTS General UL Listing USA and Canada Venting Applications Termination Height Requirements Horizontal Termination Requirements Vent Environment Part Identification Clearances and Enclosures Support Limits Limitations Individual Part Installation Basic Pipe and Fitting Assembly for Models event, eventplus and eventplus Basic Pipe and Fitting Assembly for Models eventsd Variable Straight (VS) Horizontal Termination (HT) Boiler Adapter Kits (BKF and BKR) Degree Tee (90T) Elbows (30L, 45L and 90L) Degree Lateral Tee (45LT) Degree Wye (90Y) Support Plate (SP) Wall Support (WS) Wall Guide (WG) Floor Roof Guide (FRG) Full Angle Ring (FR) Half Angle Ring (HR) Flashing (FL) Rain Collar (RC) Insulated Thimble (IT) Rain Cap (CC) Top Section (TS) Exit Cone (EXC) Guy Section (GS) End Cap (EC) Drain Tee Cap (DTC) Drain Section (Ds) Horizontal Drain (HD) Operating Precautions Maintenance GENERAL & These instructions cover installation requirements for the Schebler listed double wall special stainless steel venting systems: event SD, event, eventplus and eventplus2. Schebler models event SD, event, eventplus and eventplus2 must be installed in accordance with local building code and as well as national codes. Examine all components for possible damage prior to installation. Contact your local Schebler distributor with any questions. Proper joint construction is essential for a safe installation. Follow these instructions exactly as written. The venting system must be free to expand and contract. This venting system must be supported in accordance with these instructions. Check for proper joint construction when joining pipe to fittings. Different manufacturers have different joint systems and adhesives. Do not mix pipe, fittings or joining methods from different manufacturers. UL LISTING All Schebler event series Models are listed to UL 1738 and ULC for installations manufactured in even and odd diameters. The Schebler Models eventsd, event, eventplus, and eventplus2 maybe utilized in the same system. Proper installation methods must be followed as called for in these instructions. The venting system shall terminate in accordance with the requirements of CAN/CGA-b149.1, Natural Gas Installation code, or CAN/CGA-B149.2 Propane Installation code. Refer to The Schebler Company Venting System catalog for the description of all necessary parts. Check for unrestricted vent movement through, walls, ceiling, and roof penetrations. 2

10 VENTING APPLICATIONS Models event SD, event, eventplus and eventplus2 are a double wall special stainless steel venting system for gas fired appliances listed as Category II, III, & IV with a maximum flue gas temperature of 550 F, and 40" w.c. positive pressure. Gas vent - BH, Class I/Class II C. Models event SD, event, eventplus and eventplus2 is also suitable for other applications that call for an AL 29-4C vent. Models event SD, event, eventplus and eventplus2 are to be installed as a complete system connecting the appliance(s) to the outdoors, while operating under positive forced draft, negative induced draft, or neutral gravity flow internal pressure conditions using only Schebler models event SD, event, eventplus and eventplus2 vent parts. No vent part from another manufacturer should ever be mixed with models event SD, event, eventplus and eventplus2. If a drain fitting is required by the appliance manufacturer, it must be located as close to the flue outlet as possible. Multiple category II, III & IV appliances may not be common vented unless approved by the manufacturers. Do not mix natural draft and forced draft appliances together. Venting systems are to be sized in accordance the ASHRAE Handbook, Equipment Volume, the appliance manufacturer s instructions, or by contacting The Schebler Company. Models event SD, event, eventplus and eventplus2 shall not be routed into, through, to within any other vent such as an existing masonry or factory-built vent that is connected to another appliance. Recommendations that exterior mounted venting systems be enclosed below the roof line to limit condensation and protect against mechanical damage. Methods of providing additional insulation may be specified. A requirement to check the joints and seams for gas tightness when using the venting system with a Category III or IV appliance. The maximum rated pressure for which the venting system is intended to be used. Note: Horizontally terminated systems must be pitched ¼" per foot back toward the appliance being vented. Ensure any condensate is collected by strategically placing drains, or the appliance itself if permitted by the appliance manufacturer. Note: For vertically terminated systems it is recommended that longer horizontal runs be pitched ¼" per foot back toward the appliance being vented. Ensure any condensate is collected by strategically placing drains, or the appliance itself if permitted by the appliance manufacturer. VENT ENVIRONMENT It is suggested that a vent being installed in a corrosive atmosphere be constructed of Type 304, 430 or 316 stainless steel for the outer shell material. PART IDENTIFICATION These instructions and the catalog identify parts by name followed by a part code. Part numbers are made up of the model, part code, flue inside diameter and material code. The part number is shown on the UL label. EXAMPLE: The part number for a Model event (EV), 35 long Straight Section (35S), 8 ID (08), with a AL 29-4C stainless steel liner and an aluminized steel shell (K) would be EV35S08K. event Series material codes are shown in the following chart: CODE K L M R LINER/SHELL MATERIAL AL 29-4C Stainless Steel / Aluminized Steel AL 29-4C Stainless Steel / 304 Stainless Steel AL 29-4C Stainless Steel / 316 Stainless Steel AL 29-4C Stainless Steel / 430 Stainless Steel CLEARANCES AND ENCLOSURES CAUTION DO NOT PLACE ANY TYPE OF INSULATION OR COMBUSTIBLE MATERIALS IN THE REQUIRED CLEARANCE SPACES SURROUNDING THE VENT. This vent is to be installed unenclosed or with enclosures. If the vent passes through any zone or story of a building above that on which the connected appliance is located, it is to be enclosed in construction having a fire rating equal to or greater than that of the floor or roof assemblies through which it passes. NOTE: Always check with the Authority Having Jurisdiction for material with an appropriate fire rating. If a portion of the vent passes between a dropped ceiling and roof, that portion is to be enclosed in a fire rated enclosure or proper clearance to combustibles are maintained. Vents are not intended to pass through combustible walls. Any wall through which the vent passes must be of noncombustible construction unless proper clearance to combustibles are maintained. Vents installed in open rooms or fully ventilated areas on the same story as the equipment connected to it shall have a minimum clearance to combustibles as shown in the following tables: SYSTEMS TERMINATING VERTICALLY event Series Vent Clearances - Vertically Terminating Systems Inside Diameter 550 F (288 C) inches mm " (25mm) " (38mm) " ( 51mm) " (76mm) " (102mm) " (127mm) SYSTEMS TERMINATING HORIZONTALLY event Series Vent Clearances - Horizontally Terminating Systems Inside Diameter 550 F (288 C) inches mm " (25mm) " (38mm) " ( 51mm) " (76mm) " (102mm) " (127mm) " (152mm) Clearances to non-combustibles shall be necessary for installation, inspection and maintenance. TERMINATION HEIGHT REQUIREMENTS Vents are to terminate a minimum of 3-ft. (0.92 m) above the highest point of the roof penetration and 2-ft. (0.61m) minimum above any portion of a building within 10-ft (3.1 m) horizontally. Consult the Authority Having Jurisdiction about restrictions in your area. See NFPA

11 Models event, eventplus and eventplus2 INDIVIDUAL PART INSTALLATION This section identifies Models event, eventplus and eventplus2 by name and part number or part code. See the section titled Part Identification on page 3 of these instructions for part number details. When referring to parts always include the model and flue size to avoid confusion. These instructions comprise both general and specific requirements for all parts in the event, eventplus and eventplus2 series product lines only. (For Model event SD please refer to the specific instructions for Model eventsd. BASIC PIPE AND FITTING ASSEMBLY Before beginning an installation, thoroughly review these instructions. Inner Band Figure 1 - Straight Section SEALANT APPLICATION Figure 3 Step 1: Clean Flanges Step 2: Apply a continuous bead of Schebler part number S600 sealant covering the 1/2" flange of one of the two parts being joined. Fill the "V" groove of the inner band with the S600 sealant provided. See figure 2. Flange "V" of Inner Band Step 4A: (For eventplus2) Wrap inner band tightly with 4" wide insulation strip provided with the system. Step 4: Place outer band around both sections covering the space between the shells. The flanges on the outer band fit into the grooves on the shells. Install nuts/screws and tighten using screwdriver. Step 5: Figure 4 - Horizontal Installation Orientation S600 cure time is 3 days at ambient temperature. Step 3: Figure 2 Join flanged ends of two sections. Install inner band around the two flanges, and use a screw driver to tighten inner band around sections. -See figure 4 for correct orientation. Tap on inner band with rubber or rawhide mallet to ensure a proper tight joint. Note: Once properly installed, sealant will ooze out from between the band and event liner at the inner band connection. This is a indication that the proper amount of sealant has been applied and should not be removed. The sealant may be smoothed for a finished appearance. Note: For outdoor installations, or installations in areas of moisture, apply a bead of S600 sealant in the groove at upper end of the outer band and at the band overlap. Outer Band Figure 5 4

12 Model eventsd INDIVIDUAL PART INSTALLATION This section identifies Model eventsd by name and part number or part code. See the section titled Part Identification on page 3 of these instructions for part number details. When referring to parts always include the model and flue size to avoid confusion. These instructions comprise both general and specific requirements for all parts in the event, eventplus and eventplus2 series product lines only. (For Models event, eventplus and eventplus2 please refer to the specific instructions for Model eventsd. Before beginning an installation, thoroughly review these instructions. BASIC PIPE AND FITTING ASSEMBLY Figure 6 - Typical Straight Section Step 1: Step 2: Clean inside of female end, outside of male and, and vee groove of SD inner band. Apply a 3/4" continuous bead of Schebler S600 sealant provided to the outside of the male end approximately 3/8" from the edge. Apply a second 3/8" continuous bead of sealant on the inside of the female end, approximately 3/8" from the edge. Fill the vee groove of the SD inner band with S600. Figure 7 - Sealant Application Note: Once properly installed, sealant will ooze out from between the band and event liner at the inner band connection. This is a indication that the proper amount of sealant has been applied and should not be removed. Step 3: Insert male end of the event SD into the female end until it stops at the end of the stopping bead. Install SD inner band around the joint spacer clips, using a screwdriver to tighten the SD inner band around the clips with provided hardware. Lightly tap on SD inner band with rubber or rawhide mallet to ensure proper tight joint. Step 4: Step 5: Center outer band over gap between the outer shells of the two sections and tighten with supplied hardware. S600 cure time is 5 days at ambient temperature. Figure 9 Figure 8 - Final Inner Joint Connection Figure 10 - Final Outer band Connection 5

13 These sections identifies Models eventsd, event, eventplus and eventplus2 by name and part number or part code. See the section titled Part Identification on page 3 of these instructions for part number details. Refer to the correct models installation instructions for specific joint connection instructions. When referring to parts always include the model and flue size to avoid confusion. Variable Straights (VS) Model eventsd only. Refer to specific instructions for Models event, eventplus and event PLUS2 Variable Straight instructions. The inner liner is completed by using the inner liner section and slip collar. The inner liner section is cut to length. Take great care in measuring the length required so both joints can be properly secured before the section is cut. The slip collar will slide on to the inner liner section once cut to complete the ducts inner liner. The crimped end of the liner will connect the same as standard straight sections and is not to be cut. The Variable Straight is not designed to support any load. Variable Straights (VS) Models event, eventplus and event PLUS2 only. Refer to specific instructions for Model eventsd Variable Straight instructions. The inner liner is completed by using the inner liner section and slip collar. The inner liner section can be cut to length or slipped inside of the next fixed section of pipe. The slip collar will slide on to the inner liner section and will be drawn tight around the raw end of the inner liner. The flanged ends of the liner and slip collar will connect the same as standard straight sections. The outer comes in two halves. The outer can be cut to length or slipped over the adjacent section. The two halves are drawn together on the sides with the supplied hardware. The Variable Straight is not designed to support any load. GAS FLOW CONDENSATE FLOW Figure 11 Measuring length Variable Straight Length Do not cut the crimped end of the Variable Length Section. First cut back the outer shell of the section. Once completed cut back the inner liner of the same section the same distance as the outer shell. Slide on the slip collar over the inner liner and install section as per the instructions found on page 5. SLIP COLLAR INNER LINER FIXED JOINT SECTIONS TO BE JOINED Figure 13 GAS FLOW CONDENSATE FLOW Figure 12 Cutting to Length Required GAS FLOW INNER "V" BAND ON FLANGED END Figure 14 CONDENSATE FLOW Note: Once properly installed, sealant will ooze out from between the band and event liner at the inner band connection. This is a indication that the proper amount of sealant has been applied and should not be removed. SLIP COLLAR BUTTED AGAINST FLANGE INNER "V" BAND Figure 15 Note: Apply a bead of sealant between the slip collar and inner liner near the flanged end. 6

14 Exhaust systems terminating out a buildings sidewall have additional considerations as compared with traditional through roof terminations. Please refer to specific instructions contained in this section. Figure 16 Horizontal Termination Assembly HORIZONTAL TERMINATION (HT) The Horizontal Termination is utilized when an appliance is exhausted out the sidewall of a building. The system includes a duct Horizontal Termination, Wall Thimble, Thimble Clips, and Wall Flashing. BASIC eventsd WALL TERMINATION ASSEMBLY Step 1: Cut a opening in the wall just large enough to allow the Wall Thimble to penetrate the wall. Keep the Wall Thimble flush with the outside face of the wall. Figure 19 Final Horizontal Termination Installation Note: Horizontally terminated systems must be pitched ¼" per foot back toward the appliance being vented. Ensure any condensate is collected by strategically placing drains, or the appliance itself if permitted by the appliance manufacturer. HORIZONTAL TERMINATION REQUIREMENTS event Series Horizontal Support Spacing eventsd When Terminating Horizontally Up To 6' event, eventplus & eventplus2 Up To 12' Note: Minimum horizontal clearance from appliance outlet to wall of final termination is 3'. VERTICAL TERMINATION REQUIREMENTS Figure 17 Installation of the Wall Thimble event Series Horizontal Support Spacing eventsd When Terminating Vertically Up To 8' event, eventplus & eventplus2 Up To 12' Step 2: Utilizing the Wall Thimble Clips, secure the Wall thimble to the inside of the wall by fastening the clips to the Wall Thimble and the wall being penetrated. Space the clips equally around the perimeter of the Wall Thimble to ensure tight installation. Step 3: Center the Horizontal Termination in the Wall Thimble. A minimum of 3" of inner liner of the Horizontal Termination must penetrate past the outside of the wall and Wall Thimble. See figure 18. Figure 20 Termination Requirements Above a Pitched Roof Figure 18 Installation of the Horizontal Termination Step 4: Mount the Wall Flashing over the Wall Termination sealing the gap between the Wall Thimble and the wall opening. Level the Flashing and seal around perimeter of the Inner Liner with a bead of S600 sealant. Figure 21 Termination Requirements Above a Flat Roof Note: For vertically terminated systems it is recommended that long horizontal runs be pitched ¼" per foot back toward the appliance being vented. Ensure any condensate is collected by strategically placing drains, or the appliance itself if permitted by the appliance manufacturer. 7

15 BOILER ADAPTER KITS (BKF and BKR) "C" Clamp Starter Section 90 DEGREE TEE (90T) When properly supported, the 90-Degree Tee will support 50 feet of vertical vent. This fitting is used to connect horizontal pipe runs into the vertical vent as well as a drain and/or inspection opening. Where access for a drain or an inspection opening is required, the following method for support can be used: Split Starter Ring Boiler outlet Figure 22 - Flanged Boiler Adapter For flanged appliance outlets, the Boiler Kit Flanged (BKF) should be used. The Boiler Kit Flanged consists of a split starter ring, starter section and the required number of "C" clamps for the installation. The Boiler Kit Flanged is installed in the following procedure: Apply a continuous bead of the proper sealant to the inner flange on one end of the Starter Section. Center the starter section on the boiler flange and place the two piece Split Starter Ring over the bottom flange on the Starter Section. Be sure that the tabs on the Split Starter Ring overlap and all parts fit snug. Place the required number of "C" clamps over the boiler flange and starter ring and tighten clamps. The flange can be field drilled to match the appliance outlet if desired. All other vent parts can now be installed (see joint assembly for the proper procedure). Figure Tees A. Suspended Tee - Support Plate or Wall Support at upper tee joint as shown in Figure 17. Raw end to connect to raw boiler outlet Rolled Flange to be connected to next section of pipe Figure 23 - Raw Boiler Adapter For a raw appliance outlets the Boiler Kit Raw (BKR) should be used. The Boiler Kit Raw consists of a collar type starter section. The Boiler Kit Raw is installed in the following procedure: Figure 25 - Suspended Tee B. Two axis support - This method is recommended if the total thermal expansion is expected to be above ¼ as shown in Figure Apply a continuous bead of the proper sealant to the inner flange of the appliance outlet. Place the starter section on the appliance outlet and tighten in place with the hardware provided. All other vent parts can now be installed (see joint assembly for the proper procedure). The boiler kits include a seal ring that will cover the gap between the inner and the outer shell. The seal ring clamps around the outer shell pipe and is held in place with (4) ¼ x 1 ½ bolts. Figure 25 - Two Axis Supported Tee 8

16 DRAIN TEE CAP (DTC) 90 DEGREE WYE (90Y) The Wye fitting is used when the vertical vent is located between two boilers and a low-pressure loss system is required. The Wye should be installed with the usual precautions observed for thermal expansions. Figure 26 - Drain Tee Cap The event, event Plus and event Plus2 has a 1" drain pipe that must be connected to a suitable drain. The eventsd has a 1/2" drain connection. The Drain Tee Cap must be connected at all times to a suitable drain. Upon entering the vent, rain will wash down and remove any corrosive combustible residue. The Drain Tee Cap must be installed with sealant at its mating surfaces with the flanged joint. This will ensure that moisture is drained through the drain as intended and will provide a tight seal. The Tee Cap can be installed for inspection access as required. 30, 45 AND 90 DEGREE ELBOWS (30L, 45L AND 90L) These elbows must be protected from the effects of thermal expansion. SUPPORT PLATE (SP) Figure 29-90Y The Support Plate offers the greatest strength for support of the event Series Venting System. It will provide vertical support and will provide for joint alignment and support for horizontal applications. Between any two fixed points in a system or whenever an adjustable length must be used to prevent the bending of tees and other fittings, locate and secure the Support Plate as necessary by means of structural ties to the building. The Support Plate must be secured to structural members of the building, which can adequately support the weight of the vent as shown on page 12 of these instructions. Figure 27-45, 30 and 90 Elbows 45 DEGREE LATERAL TEE (45LT) For venting systems that require a 45 degree entry to the vertical vent, the 45 Degree Lateral Tee (45LT) may be used. The 45 Degree Lateral Tee should be supported in the same way as the 90 Degree Tee. When properly supported, the 45 Degree Lateral Tee will support 50 feet of vertical vent and may be installed with a Drain Tee Cap or End Cap. Figure 30 - Support Plate Attachment The Support Plate consists of a split clamp flange, split plate and necessary hardware. The split clamp flange and the split plate are used to clamp the inner flanges together and are turned 90 degrees apart. The notches in the split plate and in the clamp flange are to accommodate the inner band end clips, allowing the "V" to rest solidly on the split plate. The installation procedure is as follows: Figure Lateral Tee Connect the joint to be supported by use of the inner band as previously discussed. Connect the split clamp flange to the split plate with the provided hardware. The split plate should be below the finished joint and the clamp flange should be above the finished joint. 3/8 x 1 ½ bolts should be used in all of the inner clamp flange holes. Tighten all bolts. Install the special outer bands provided and seal with sealant. 9

17 Proper performance and long service life of the Model event Series Venting System requires that the vent be rigidly braced and supported. Every installation offers unique support and bracing requirements and the following guidelines will provide minimum acceptable sizes for the mechanical hardware supplied by others. When the support plate is bolted to framework 3/8 bolts should be used in all of the holes on the perimeter of the support plate. event Series Size Framework Bracing 4" - 20" 2 x 1 x 3/16 to 5 x 2 x 2 x 2 x 3/16 3/16 or equivalent 22" - 36" 5 x 2 x 3/16 to 6 x 2 x 3 x 3 x 1/4 3/16 or equivalent 38" - 48" 6 x 2 x 3/8 or equivalent 4 x 4 x 3/8 The Wall Support is intended for attachment to non-combustible structures. When attached, the Wall Support provides a fixed point in the vent system. Install a Variable Length below a Wall Support to provide the necessary expansion compensation. The Wall Support, when properly installed, will allow for the required clearances to combustibles along the wall and will support the length of pipe outlined on page 12 of these instructions. WALL GUIDE (WG) The wall guide is used to protect the vertical vent from lateral wind loads and to allow for thermal expansions. When assembled, the proper installation location is at a joint but below the outer band. The outer wall of the vent must be able to move away from the outer ring of the wall guide. When properly attached to a combustible wall, the Wall Guide will maintain the proper clearances to combustibles. Wall Guides should be equally spaced along the wall at spacings no greater than 16 for 4 through 10 diameters and 24 for 12 through 48 diameters. WALL SUPPORT (WS) Figure 31 - Support Plate Bracing The Wall Support consists of two split plates, brackets and all necessary hardware. The notches in the split plates on the Wall Support are to accommodate the inner band end clips, allowing the "V" to be clamped between the split plates. Installation for the Wall Support is accomplished with the following procedure: Figure 33 - Wall Guide Connect the joint to be supported by use of the inner band as previously discussed. Connect the split clamp flange to the split plate with the provided hardware. The split plate should be below the finished joint and the clamp flange should be above the finished joint. 3/8 x 1 1/2 bolts should be used in all of the inner clamp flange holes. Tighten all bolts. Bolt the wall brackets to the split plate assembly with the (6) 3/8 x 1 ½ bolts as provided. Locate and bolt the entire assembly to the wall with (8) ½ dia. bolts. Apply sealant around outer Half Bands and support plate for exterior installations. CAUTION: Always maintain proper clearances to combustibles when installing all guides and supports. Keep all insulation away from required clearance (air) spaces surrounding the vent. Guides and supports are only suitable for attachment to noncombustible construction due to possible heat conduction. FLOOR ROOF GUIDE (FRG) Floor Roof Guides are used to provide lateral support for the vent in the roof and floor opening. The Floor Roof Guide is to be bolted to non-combustible construction in (4) four places. Figure 34 - Floor Roof Guide Figure 32 - Wall Support 10

18 FULL AND HALF ANGLE RINGS (FR AND HR) The full and half rings are used to guide the vent either vertically or horizontally. The rings should be placed at intervals shown in the chart below and securely connected to the building structure. The diameter of the Full Ring is slightly larger than the pipe. This will allow the pipe to slide within the ring. This movement must be allowed to compensate for thermal expansion. INSULATED THIMBLE (IT) The insulated thimble is used in conjunction with the flashing and rain collar when clearances to combustibles cannot be maintained at a roof penetration. The Insulated Thimble should be dropped through the roof opening. The (4) four tabs will set upon the roof deck and nailed or bolted down. The flashing is then set over the Insulated Thimble. event Series Horizontal Support Spacing eventsd When Terminating Horizontally Up To 6' eventsd When Terminating Vertically Up To 8' Event, eventplus & eventplus2 Up To 12' event Series Vertical Guide Spacing All event Series Diameters 5" to 10" Up To 16' All event Series Diameters 11" to 48" Up To 24' RAIN CAP (CC) Figure 37 - Insulated Thimble Figure 35 - Full Ring and Half Ring FLASHING AND RAIN COLLAR (FL AND RC) The Rain Cap provides partial protection from rain and debris. The Rain Cap is mounted on the end of a standard pipe section with the use of a inner band. A closure ring is provided to close off the space between the inner and outer liners. A minimum clearance of 8 feet (2.44 m) is recommended to ensure that all exhausted products are dispersed away from the building and intakes. To install the Rain Cap, the following procedure should be used: Both the Flashing and the Rain Collar are designed to fit the outside of the Model event Series Venting System. They are constructed of galvanized steel and should be protected from corrosion by cleaning and painting. The Flashing is nonventilated and for non-combustible and combustible flat roofs. Flashings of a special pitch are available upon request. The Flashing should be protected from lateral movement of the stack by use of the Full Ring or the floor/roof Guide Apply a bead of the proper sealant to the flange of the inner pipe to receive the Rain Cap. Place the Rain Cap on the existing inner flange and attach the "V" band as previously mentioned. Install the provided collar as shown. Apply a silicon sealant to fill any gaps and joints on the collar and tighten all bolts. The Rain Collar is secured around the pipe immediately above the flashing and should be sealed with a silicone sealant. Figure 36 - Roof Penetration Figure 38 - Rain Cap Assembly 11

19 To clean the flue or replace the Rain Cap, reverse the above procedure. To reinstall, follow the installation procedure. TOP SECTION (TS) The Top Section is installed using the same procedures as a Rain Cap (CC). Figure 39 - Top Section EXIT CONE (EXC) The Exit Cone is installed using the same procedure as the Rain Cap (CC). Figure 42 Rigid Guying Angle GUY SECTION (GS) Figure 40 - Exit Cone When the height above the roof line exceeds 12 feet, a Guy Section is recommended. The inner flanges of the Guy Section are connected in the same procedure as the typical pipe sections. The outer shell is then sealed by using special half bands and sealant. Guy wires or braces are to be attached to the horizontal flanges of the Guy Section (See Figure 35). The cables and pipe guys must be slightly loose to allow for thermal expansions. To reduce the thermal expansion effects on rigid bracing or guy wires, a Support Plate (SP) or Wall Support (WS) may be installed at or below the roof line. Guy tensioners may be required if the thermal expansion exceeds the allowable slack in cables. Figure 43 Bracing Requirements Figure 41 - Guy Section Figure 44 Maximum Freestanding Height 12

20 LIMITATIONS MAXIMUM HEIGHT ABOVE TOP LATERAL BRACE OR GUY Vent Inside Diameter Maximum Height 4-10 ( mm) 8 feet (2.44m) ( mm) 12 feet (3.66m) If the height above the roof line is less than that specified above, no guying or bracing is required. However, a Insulated Thimble (IT), Floor/Roof Guide (FRG) or Full Ring (FR) at the roof line is necessary to protect the Flashing (FL) from side loads caused by wind. For heights above the roof line greater than that shown above, the vent must be guyed or braced. Guying or bracing is accomplished by use of the Guy Section (GS) Full Ring (FR) or Wall Guide (WG). Guy wires or braces are to be attached to the horizontal flanges of the Guy Section. While 3 guys are usually sufficient, it is recommended that 4 equally spaced wires at an angle of 45 from the vertical be utilized. The cables and guys must be slightly loose to allow for the thermal expansion. Rigid bracing requires two braces with not less than 60 angle between them. The braces must be attached to a Guy Section (GS) or Full Ring (FR). DRAIN TEE CAP (DTC) DRAIN SECTION (DS) Figure 45 - End Cap The drain tee cap is installed exactly the same as the end cap. The drain section is used to drain rain water and condensation from within the stack. The NPT nipple should be connected to a suitable drain. event SERIES SUPPORT LIMITS SECTION INSIDE DIA. SUPPORT PLATE (SP) WALL SUPPORT (WS) inches mm feet meters feet meters Figure 46 - Drain Section HORIZONTAL DRAIN (HD) The horizontal drain is used to drain rain water and condensation from within the breeching. The NPT nipple should be connected to a suitable drain. END CAP (EC) The end cap is used to cap off a tee and to allow a means to enter the system for inspection and cleaning. The end cap is installed by connecting the inner cone to the adjacent pipe section with a inner band and sealant. The outer cover piece is then fitted over the outer shell and bolted into place with (2) ¼ x 1 ½ stainless steel bolts. Whenever the end cap is removed for inspection purposes the flanges must be cleaned and resealed when reinstalling the part. Figure 47 - Horizontal Drain 13

21 OPERATING PRECAUTIONS A licensed or qualified vent sweep should be contacted to clean the vent. Contact local building or fire officials about restrictions and installation inspection in your area. MAINTENANCE Venting and Exhaust Systems 1. After the installation of the vent or exhaust system, ensure that the required clearances are maintained and For tee caps, adequate clearance is required around clean-outs to assure accessibility for removal of caps and products accumulated within the vent. 2. that the system continues to be supported properly. The venting system should be inspected if there is any evidence of damage to the vent system, and at least annually, for internal deposits, soundness and correct clearances. Cleaning and repairs shall be as needed. It is recommended that exterior mounted venting systems located in geographical areas which experience sustained low ambient temperatures be enclosed to reduce or limit condensation, creosote buildup and poor draft Caulking on exterior portions of the vent, flashing, rain collar, etc. should be inspected and repaired or replaced as needed to prevent leakage. Painted portions of the vent shall be cleaned and touched-up or repainted as required to prevent corrosion. Supports, guys, braces, etc. should be inspected at least annually to make sure bolts are tight. For further information see NFPA 211, latest edition, chapter titled Maintenance. 14

22 5665 Fenno Rd. Bettendorf, IA Jan 2012 Phone: Fax:

23 venting systems for high efficiency appliances series