ARM Fall Conference 2015, Denver CO
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1 Third-Generation Tank Grade ARM Fall Conference 2015, Denver CO Henry Hay and Céline Bellehumeur, NOVA Chemicals November
2 Contents Tank Resin History Tank Resin Requirements Resin Design and Characteristics Non-Tank Applications 2 NOVA Chemicals Confidential
3 PE Tanks - History 3 NOVA Chemicals Confidential
4 PE Tanks - History 4 NOVA Chemicals Confidential
5 PE Tanks - History 5 NOVA Chemicals Confidential
6 PE Tanks - History 6 NOVA Chemicals Confidential
7 Gen 3 Resin Requirements Ability to Mold Big Tanks Thermal Stability Consistent, Easy Mold Release Resistance to Warping Resistance to Sagging and Dripping 7 NOVA Chemicals Confidential
8 Gen 3 Resin Requirements Ability to Mold Big Tanks High ESCR Thermal Stability Consistent, Easy Mold Release Resistance to Warping Resistance to Sagging and Dripping hours (Bent Strip A100) Very High Stiffness MPa Flexural Modulus High Toughness 8 NOVA Chemicals Confidential
9 Gen 3 Resin Requirements Ability to Mold Big Tanks High ESCR Thermal Stability Consistent, Easy Mold Release Resistance to Warping Resistance to Sagging and Dripping hours (Bent Strip A100) Very High Stiffness MPa Flexural Modulus High Toughness Hydrostatic Design Basis 1600 psi Cell Class 9 NOVA Chemicals Confidential
10 Gen 3 Resin Requirements Ability to Mold Big Tanks High ESCR Thermal Stability Consistent, Easy Mold Release Resistance to Warping Resistance to Sagging and Dripping hours (Bent Strip A100) Very High Stiffness MPa Flexural Modulus High Toughness Hydrostatic Design Basis 1600 psi Cell Class UV Resistance UV NOVA Chemicals Confidential
11 Gen 3 Resin Requirements Ability to Mold Big Tanks High ESCR Thermal Stability Consistent, Easy Mold Release Resistance to Warping Resistance to Sagging and Dripping hours (Bent Strip A100) Very High Stiffness MPa Flexural Modulus High Toughness Hydrostatic Design Basis 1600 psi Cell Class UV Resistance UV 15 + Process Flexibility Ability to Mold Smaller Tanks Resin Consolidation 11 NOVA Chemicals Confidential
12 The Challenge: Combining High Stiffness with ESCR, Toughness, and Processability PROCESSABILITY MELT INDEX STIFFNESS ESCR DENSITY 12 NOVA Chemicals Confidential
13 The Challenge: Combining High Stiffness with ESCR, Toughness, and Processability 13 NOVA Chemicals Confidential
14 The Challenge: Combining High Stiffness with ESCR, Toughness, and Processability Target Values h ESCR A MPa Flexural Modulus 14 NOVA Chemicals Confidential
15 The Challenge: Combining High Stiffness with ESCR, Toughness, and Processability Target Values h ESCR A MPa Flexural Modulus Strategy Manipulate molecular weight & co-monomer distribution to achieve high stiffness combined with high ESCR 15 NOVA Chemicals Confidential
16 The Challenge: Combining High Stiffness with ESCR, Toughness, and Processability Target Values h ESCR A MPa Flexural Modulus Strategy Manipulate molecular weight & co-monomer distribution to achieve high stiffness combined with high ESCR THE FIX: SURPASS RMs245-U/UG Specifications 1.7 MI g/cm³ REACTOR 1 REACTOR 2 PRODUCT 16 NOVA Chemicals Confidential
17 RMs245-U/UG Stiffness / ESCR Balance 17 NOVA Chemicals Confidential
18 RMs245-U/UG Stiffness / ESCR Balance 18 NOVA Chemicals Confidential
19 RMs245-U/UG Stiffness / ESCR Balance 19 NOVA Chemicals Confidential
20 RMs245-U/UG Processing Window 20 NOVA Chemicals Confidential
21 RMs245-U/UG Processing Window 21 NOVA Chemicals Confidential
22 RMs245-U/UG Processing Window 22 NOVA Chemicals Confidential
23 Hydrostatic Design Basis 23 NOVA Chemicals Confidential
24 10,000 GALLON HD VERTICAL TANK Image used with permission of Freeform Plastics 24 NOVA Chemicals Confidential
25 330 GALLON HORIZONTAL LEG TANK Image used with permission of R.A.W. Tanks 25 NOVA Chemicals Confidential
26 330 GALLON TANK CONTAINMENT Image used with permission of R.A.W. Tanks 26 NOVA Chemicals Confidential
27 IBC tank Image by permission of Solar Plastics 27 NOVA Chemicals Confidential
28 300-GALLON TRASH CART - REPLACING XLPE Image used with permission of Rotational Molding Inc. 28 NOVA Chemicals Confidential
29 LAUNDRY CART - Note straight walls Used by permission of Rotational Molding Inc 29 NOVA Chemicals Confidential
30 2-lb PIPE RACK WITH KISSOFFS Image by permission of Rotational Molding Inc. 30 NOVA Chemicals Confidential
31 RMs245-U/UG Other Properties UP TO 10% FASTER PROCESSING 31 NOVA Chemicals Confidential
32 RMs245-U/UG Other Properties 10% HIGHER STIFFNESS 32 NOVA Chemicals Confidential
33 RMs245-U/UG Other Properties 20% HIGHER HDB RATING 33 NOVA Chemicals Confidential
34 RMs245-U/UG Other Properties 70% HIGHER ESCR 34 NOVA Chemicals Confidential
35 RMs245-U/UG Other Properties Excellent Whiteness Easy Mold Release Excellent Interior Finish Low Warping Good Flow in Smaller, More Complex Parts 35 NOVA Chemicals Confidential
36 Summary 36 NOVA Chemicals Confidential
37 novachemicals.com 2015 NOVA Chemicals - All rights reserved. The information contained herein is provided for general reference purposes only. By providing the information contained herein, NOVA Chemicals makes no guaranty or warranty and does not assume any liability, with respect to the accuracy or completeness of such information, or product results in any specific instance, and hereby expressly disclaims any implied warranties of merchantability or fitness for a particular purpose or any other warranties or representations whatsoever, expressed or implied. Nothing contained herein shall be construed as a license to use the products of NOVA Chemicals in any manner that would infringe any patent. Nothing herein shall be copied, reproduced, distributed or otherwise used without the express written permission of NOVA Chemicals. Thanks to: Freeform Plastics R.A.W. Tanks Rotational Molding Inc. Solar Plastics For generously allowing us to use the images shown in this presentation NOVA Chemicals' logo is a registered trademark of NOVA Brands Ltd.; authorized use/utilisation autorisée. Responsible Care is a registered trademark of the Chemistry Industry Association of Canada (CIAC).
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