Energy Systems. Pipe Installation Systems. System-based drinking water installations and radiator connections. Living full of energy

Transcription

1 Energy Systems Pipe Installation Systems System-based drinking water installations and radiator connections Living full of energy

2 Drinking water plays a vital role in our day-to-day lives. Whether you are using it for preparing meals and drinks, keeping yourself clean, washing items that have been in contact with food or doing laundry drinking water is a precious commodity and we need it supplied in perfect quality. 2 2

3 Drinking water is one of life's essentials and we want to ensure it's always of the best quality Roth Pipe Installation Systems for consumer protection Conventional materials, connectors and connection methods cannot be used for drinking water installations in many areas and regions due to the continuously changing quality of the water. Various factors, for example excessively high or low ph values, free carbon dioxide and chlorides in the water etc., can lead to problems with corrosion in conventional drinking water systems, causing additional contamination. Conventional installation systems and materials are no longer able to cope. The Roth drinking water system prevents incrustation, deposits and corrosion. Designed as a universal complete solution compatible with all types of installation in modern building infrastructure systems, it combines numerous advantages. All system components are developed based on practical application and coordinated with each other. Premium materials, qualitycontrolled production and system approval according to DVGW (Deutsche Vereinigung des Gas- und Wasserfaches e.v. = German Technical and Scientific Association for Gas and Water) are all key features of the Roth drinking water system. All components of the Roth drinking water system meet the requirements of the revised Trinkwasserverordnung (German drinking water regulation) and DIN The Roth drinking water system can be used without restriction for all grades of drinking water. 3

4 Roth Pipe Installation Systems one solution for sanitary and heating applications > Universally applicable > Easy, convenient installation > Secure connections > A variety of options available > Comprehensive range Ease of installation and safety combined in one system The Roth range of pipe installation products with PressCheck function offers system solutions for sizes up to 63 mm. The systems consist of Roth Alu-Laserplus multi-layer pipes and Roth plastic fittings, supplemented with Roth metal fittings. These are combined to ensure safe and reliable connections in drinking water and radiator systems. You benefit from two innovative components designed for enhanced ease of use and safety in the Roth pipe installation system. Everything from the house service connection to the point of use Roth metal fittings for threaded connecting and transition points round off the Roth pipe installation range. The Roth drinking water installation system can be used without reservation for all grades of drinking water. Everything you need for your installation project, starting from the house service connection and continuing with the ascending pipes to the point of use, is available. The fittings are attached to the pipe using Roth radial press fitting technology. The perfectly matched components can be combined quickly and cost-effectively in a variety of ways to create connections above the floor, out of the wall or out of the skirting boards using one- or two-pipe systems. With Roth connection technology you can create safe connections in a matter of seconds. System inspections based on DVGW Worksheet W534 and Roth's extensive warranty give you additional peace of mind. Wide variety of Roth T-connectors The Roth Werke range of fittings offers unparalleled depth. No matter what installation situation you are faced with, T-connectors in various graded sizes are available for fast and cost-effective installation without having to resort to additional reducing elements or other shaped parts. 4

5 Approved to international standards Germany Denmark Denmark Great Britain Finland Austria Austria Norway Netherlands Netherlands Poland Russia Sweden AG65

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7 Roth plastic fittings with PressCheck for connections you can depend on Innovative in form and function To ensure reliable pipe installations in building infrastructure systems, Roth developed highperformance plastic fittings made of PPSU (polyphenylsulphone), which have since proven their worth a million times over. Roth is a specialist plastics converter and it has channelled its extensive expertise in high-tech plastics into developing the new plastic fittings. These advanced fittings represent a genuine innovation in terms of both form and function. The fittings have a compact design, to make installation easier, and the integrated Roth PressCheck feature provides an extra margin of safety. 7

8 Roth plastic fittings with PressCheck compact with added safety > Compact design > Easy to install in tight spaces and vertical pipe installations > Opening for an all-round visual check of the pipe positioning > Precise press jaw positioning > Long-lasting secure connections > Resistant to corrosion and incrustation > High pressure and temperature resistance > High-tech PPSU plastic Compact design makes installation even easier The slim-line, compact design gives the fittings maximum mechanical stability and makes installation easier, especially in tight spaces and when pipes are installed at an angle. The special contour of the protective sleeve which is inserted onto the pipe prevents the pipe from slipping off. The installer does not have to hold on to the pipe/fitting unit, which makes press fitting a lot easier during installation of vertical pipes, offering considerable advantages in terms of convenience and speed of installation. The installer can perform a visual check by looking through an opening in the stainless steel press-fit sleeve to ensure that the pipe is seated properly. A rotation mechanism allows the installer to check the connection from all sides. If the stainless steel press-fit sleeve is damaged, the installer on site can easily replace the captive stainless steel press-fit sleeve, which is mounted on the body of the fitting at the factory. The special shape of the stainless steel press-fit sleeve facilitates exact positioning of the press tool jaws, ensuring a secure press fit. The Roth plastic fittings are installed using the tried-andtested Roth press tool. 8

9 Roth PressCheck for greater safety The tried-and-tested press pattern on Roth fittings can easily be seen and felt, giving the installer the opportunity to perform a quick visual and tactile check of the press fitting with Roth PressCheck, which also provides extra security. In compliance with DVGW Worksheet W534, the fittings with Roth PressCheck are designed to leak if they have not been pressed on, adding an extra margin of safety in pipe installations. Water will escape from an unpressed connection at a defined place during testing, so an unpressed fitting in the system can be detected immediately. It is easy to forget to press a fitting when the stress level mounts on the building site, and pressure testing can prevent costly damage later on. Once Roth plastic fittings with PressCheck are pressed on, two sealing elements on the fitting's protective sleeve ensure a permanent, reliable connection. PPSU for connections you can depend on The high-tech plastic PPSU (polyphenylsulphone) scores top marks in terms of tensile strength, elongation, rigidity, notched bar impact strength and heat deformation resistance. This makes it ideal for drinking water installations and radiator connections. The material is completely hygienically safe and ideal for all grades of drinking water. Roth fittings are certified in accordance with DVGW Worksheet 534. Safety guaranteed with Roth PressCheck : - Defined water leakage from unpressed fittings - Visual and tactile check of the press fitting using the clearly visible Roth press pattern 9

10 Roth metal fittings with PressCheck the ideal complement to PPSU > The perfect choice for threaded connections > Ideal for system combinations with Roth plastic fittings > Resistant to corrosion and deplating > Outstanding properties when subjected to tensile and pressure loads > Made from recyclable materials, making them environmentally friendly Material with a proven track record The selection of suitable materials plays a vital role in maintaining optimal drinking water quality. Corrosion or substances that are released by the materials used can significantly degrade water quality. In order to protect consumers, the material must not create a health hazard. High-performance PPSU plastic and the copper alloys which Roth uses on the metal fitting are ideal for drinking water installations. The standardised materials have a proven track record covering many years of practical application, and they conform to the current state of technology. Suitable for all grades of drinking water Roth metal fittings are characterised by their exceptional robustness and their copper material is one of the most resistant to corrosion. Even when water conditions are extreme, the material can safely be used on drinking water systems. Roth metal fittings are suitable for all grades of drinking water and can be combined with all known installation materials. Roth mounting rail type I/SE (100/153), Roth brass wall plates with stainless steel casing and for sound insulation with a soundproofing kit Roth mounting rail type I/SE (100/153), Roth brass U-shaped wall plates with stainless steel casing and for sound insulation with a soundproofing kit 10

11 Roth metal fittings just the job DVGW guidelines (Worksheet W534) stipulate that threaded fittings which are used in drinking water installations must be made of metal. Roth metal fittings are the solution of choice. They are resistant to corrosion and deplating. They comply with the most stringent international standards and are ideally suited to meeting specific application requirements for drinking water and radiator systems. Taking care of the environment A further advantage of metal is that it is obtained from recyclable material, helping to save resources and protect the environment. Roth metal components comply with the latest health and environmental requirements. In conformance with DIN and related regulations, which regulate the effects of dissolved metallic materials on drinking water quality, all Roth alloys can be used without restriction on the full range of drinking water installations. The alloys have outstanding properties when they are subjected to tensile and pressure loads. Roth metal fittings also have the innovative PressCheck feature. 11

12 Roth Alu-Laserplus System Pipes tried-and-tested multi-layer pipe technology with extra aluminium The ideal conduit for your drinking water Roth engineers have made further improvements to the company's triedand-tested five-layer pipe used in the Roth Pipe Installation System. The aluminium layer of the Roth Alu-Laserplus System Pipe is made of a higher-strength alloy, which offers added safety and increased ease of installation. Furthermore, blunt laser welding has been used to form a homogeneous aluminium layer. At the heart of the Alu-Laserplus System Pipe is a thick-walled polyethylene basic pipe, which is tested for compliance with rigorous quality requirements. This greatly increases the stability of the overall pipe construction. The two high-quality polymer layers ensure a secure bond between the thick-walled basic pipe, the homogenous aluminium layer and the polyethylene protective coating on the outside. Special protection for demanding applications Roth Alu-Laserplus System Pipes are available with a PE protective pipe or thermal insulation in order to minimise heat loss and protect ceilings, floors and walls against overheating. Depending on the application, you can use 6 mm insulation for sizes 16 to 25 mm or 9 mm insulation for sizes 14 to 25 mm, in accordance with EnEV or DIN 1988 requirements. For sizes 17 and 20 mm there is also an asymmetric 100% insulation solution available. The polyethylene pipe insulation complies with WLG 040, as well as fulfilling DIN 1988 requirements. 12

13 Key features of Roth Alu-Laserplus System Pipe with five functional layers With each layer assigned a defined function, Roth Alu-Laserplus System Pipes offer the following features: > Thick-walled basic pipe for ensuring good stability > Extra aluminium for added strength > Blunt laser-welded to form a homogeneous aluminium layer > High-grade polymers, ensuring that the five layers are permanently bonded > Suitable for drinking water and radiator systems (low storage costs, no risk of mix-ups) > Corrosion-resistant > Incrustation-free > Oxygen barrier > Suitable for all grades of drinking water > Minimal thermal elongation > Good pressure and temperature stability > Good noise suppression > Good dimensional stability during ongoing operation and after bending operations, for example > No welding, thread cutting, soldering or gluing > Flexible for ease of installation with minimal waste > Constant flow rates over long periods > Long service life > international certified Polyethylene Polymer Aluminium Polymer Polyethylene Area of application: Drinking water installations/radiator connections Dimensions 14 mm 16 mm 17 mm 20 mm 25 mm 32 mm 40 mm 50 mm 63 mm Pipe diameter, outer 14 mm 16 mm 17 mm 20 mm 26 mm 32 mm 40 mm 50 mm 63 mm Pipe diameter, inner 10 mm 12 mm 13 mm 16 mm 20 mm 26 mm 33 mm 42 mm 53,6 mm Water content 0,08 l/m 0,11 l/m 0,13 l/m 0,21 l/m 0,32 l/m 0,54 l/m 0,90 l/m 1,39 l/m 2,29 l/m Max. operating temperature* 95 C 95 C 95 C 95 C 95 C 95 C 95 C 95 C 95 C Max. operating pressure 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar Average linear thermal elongation coefficient 0, K -1 0, K -1 0, K -1 0, K -1 0, K -1 0, K -1 0, K -1 0, K -1 0, K -1 Minimum bending radius (without bending spring) 5 d a 5 d a 5 d a 5 d a 5 d a 5 d a 5 d a 5 d a 5 d a Lengths delivered: Pipe coil 100 m 200 m 100 m 200 m 100 m 200 m 600 m 50 m 100 m 25 m Lengths deliv.: Protective pipe 75 m 75 m 75 m 50 m 25 m 25 m Lengths delivered: Rods 5 m 5 m 5 m 5 m 5 m 5 m 5 m 5 m * Applies to heating systems with maximum 6 bar operating pressure 13

14 Roth radial press connection technology one system for all applications > Permanent connections in a matter of seconds > Maximum operational reliability > Universally applicable > Handy, easy-to-use Roth tools > Complete installation system from the boiler connection and water meter to the ascending pipes and the point of use > No waste during installation of Roth System Pipes Non-detachable and permanent connections With Roth radial press connection technology you can create permanent, secure connections between Roth Alu- Laserplus System Pipes and Roth fittings in a matter of seconds. To attach the Roth fittings, simply swap the press jaws or loops on the Roth rechargeable press tool or the Roth electronic press tool to accommodate the different Roth Alu-Laserplus System Pipe diameters. Roth connection technology is based on uniform circumferential radial pressing, ensuring a secure force fit between the supporting sleeve and the Roth System Pipes. This technology is designed for Roth Pipe Installation Systems and Roth floor heating and cooling systems. Shaped to ensure a secure connection The shape of the press sleeve and the combination ring on the Roth fittings help guide the tool when it is placed onto the fitting to ensure that the press jaws are securely positioned in exactly the right place (and cannot slip off), thus creating a secure press connection. The installer simply positions the press jaws between the combination ring on the fitting and the sleeve lip, presses the handles and the connection is finished. Roth ACO 202 press tool - setting a new standard in press technology The Roth ACO 202 is a compact, lightweight, user-friendly press tool for installing permanent press fittings. This handy tool can also be used in tight spaces where access to the fittings is restricted. The small press tool features an ergonomic design and is suitable for single-handed operation for press connections up to 32 mm. The retaining pin ensures that the press jaws are properly seated, while strong lithium ion rechargeable batteries guarantee high pressing capacity and short charging times. 14

15 Universally applicable Any installations involving Roth Pipe Installation Systems or floor heating and cooling systems can be carried out thanks to Roth connection technology. This creates secure connections that can withstand rotational and tensile stress, as well as temperature variations and pressure surges. Roth connection technology is standardcompliant and offers an optimum solution for all connections that are no longer accessible after installation (e.g. connection components embedded into walls, ceilings or floors). Roth press connection technology is perfectly suited to use with Roth Alu- Laserplus System Pipes creating a radial, uniform circumferential press profile. Only one set of press jaws is needed to press Roth Alu-Laserplus System Pipes. The connections are produced cold, i.e. without any welding, soldering or heating, which reliably eliminates the risk of fire. Good quality guaranteed Roth offers a comprehensive warranty for using Roth connection technology, on its own or combined in a system with Roth components (Roth System Pipes and fittings). 15

16 Drinking water installations tailored connection options and configurations The Roth drinking water system for hygienically safe, efficient installation Different types of connections can be used in a construction project to meet the various engineering and commercial requirements involved. Roth U-shaped wall plates can be used for circular and series configurations. This involves looping in the individual points of use, allowing water to flow through the entire piping system and the pipe contents to be exchanged. In public buildings and facilities in particular, such as hospitals or retirement homes, installing Roth U-shaped wall plates can prevent stagnation and create the optimum conditions for maintaining drinking water quality. The Roth drinking water system provides everything you need for your installation project, starting from the house service connection and continuing with the ascending pipes to the points of use. Whatever the nature of your installation (dry construction or mounted on the wall surface or in channels), the Roth drinking water system offers all the right system components for connections at the points of use. Roth system solutions support T-configurations and series or circular configurations - refer to the accompanying diagrams (page 17). 16

17 T-configuration Series configuration Circular configuration Schematic diagrams: In practice you need a protective pipe or pipe insulation which meets the application-specific requirements according to DIN 1988 and the energy conservation legislation in your country. 17

18 Radiator connections individual connection options and configurations Versatility of use Roth radiator T-connector for connecting radiators above the unfinished floor. Roth radiator direct connector for directly connecting radiators above the unfinished floor with the Alu- Laserplus System Pipe. Roth connection block for ready-to-fit pressurised radiator connections coming out of the wall prior to completion of plastering, wallpapering or tiling. A complete system for all connection options The Roth radiator connection system is designed for universal use as a complete solution that is compatible with all types of connections. The simple, time-efficient and cost-effective installation offers maximum reliability thanks to the Roth Alu-Laserplus System Pipe. The practical system technology relies on just a few, perfectly matched components. All of the connections from the heat source to every radiator With its universal portfolio of fittings, the Roth radiator connection system enables a range of connection options from the heat source to every radiator in a building. The system components can easily be combined in a variety of ways to create connections above the floor, out of the wall or out of the skirting boards, using one- or two-pipe systems or a combination of the two. The radiators can be connected to a manifold or directly to the ascending pipes. The system can be used in combination with standard radiators and heat sources. 4 Roth skirting board connection unit for connecting radiators to the supply and return pipes out of the skirting board. 18

19 Direct connection Two-pipe system with a separate connection pipe for each radiator. Connections out of the wall (concealed). Two-pipe system in a circular configuration with direct connection to the ascending pipes using Roth pipe nipples made of red brass. A single radiator is integrated in the circular configuration of a two-pipe system through a radiator cross fitting. 19

20 Professional connections risk-free installation with Roth system components An ideal assortment of system components For dependable connections, never combine the Roth Pipe Installation System with components from other manufacturers. All the products in our system are international approved and coordinated with each other. They represent the ideal mix for all possible requirements in drinking water installations and radiator connections. It is important to use only original Roth connection technology to connect these components, as the press contour has been perfectly adapted to suit with our fittings in mind. Coordinated for safety A measure of our faith in our products is the comprehensive 10-year Roth warranty issued for the Roth Pipe Installation System (subject to our warranty terms). This warranty applies only if Roth system components are used together with Roth connection technology. The mixing of Roth technology with components from other manufacturers will render the warranty null and void. In this case the risk is borne solely by the installer. It therefore pays to rely on the advantages of the optimally coordinated system of Roth components. Roth Systemrohr Pipe Roth Roth fitting Fitting Third-party Rohr Fremdhersteller pipe Roth Roth fitting Fitting Roth Systemrohr Pipe Third-party Fitting Fremdhersteller fitting Roth system warranty* No system warranty No system warranty * When using Roth connection technology 20

21 Roth software simplifying the planning process Service When it comes to planning and project development for Roth pipe installation systems, we will be happy to offer you our support. Effective computer-aided planning > Fast calculation > High-speed comparative calculations > Basis for discussions with the customer (enhanced service for you as the planner) > Project adaptation at the building phase > Developed by engineers > Based on standards or country-specific calculation rules > Leading universities of applied sciences involved in the development > Save up to 80% of your time 21

22 References actual examples that speak for themselves Roth drinking water installation and underfloor heating Fire station, Ernsgaden, Germany 2 Roth drinking water installation and rainwater system Studios, Darmstadt, Germany 3 Roth Pipe Installation Systems, underfloor heating and rainwater system Erich Kästner children's village, Oberschwarzach, Germany 4 Roth drinking water installation, underfloor heating and heat pump systems Detached house, Moers, Germany 5 Roth Pipe Installation Systems Apartment building, Latvia 22

23 Our strengths Your benefits Innovation > Early identification of market requirements > In-house materials research and development > In-house engineering > The company is certified according to DIN EN ISO 9001:2008 Service > Extensive field network of qualified sales professionals > Hotline and project planning service > Factory training courses, planning and product seminars > Fast availability of all Roth brand product ranges throughout Europe > Comprehensive warranty and extended liability agreements Products > Complete range of easy-to-install product systems > Manufacturing expertise for the complete product range within the Roth Industries group of companies 23 23

24 GENERATION E N E R G Y STORAGE A P P L I C AT I O N Roth Energy and Sanitary Systems Generation > Solar systems > Heat pump systems > Solar heat pump systems Storage Storage systems for > Domestic and heating water > Combustibles and biofuels > Rainwater and waste water Application > Floor heating and cooling systems > Pipe installation systems > Shower systems W A T E R ROTH WERKE GMBH Am Seerain Dautphetal, Germany Telephone: +49 (0)6466/922-0 Fax: +49 (0)6466/ Hotline: +49 (0)6466/ service@roth-werke.de Material no.: G Subject to technical modifications.