2017 COURSE CATALOG. GE Power POWER SERVICES. Customer Training. Flexible training solutions to meet your total plant needs

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1 GE Power 2017 COURSE CATALOG POWER SERVICES Customer Training Flexible training solutions to meet your total plant needs 1

2 Knowledge is power. GE offers comprehensive, flexible training solutions to meet your total power plant needs. Power Services Customer Training from GE To operate a plant in today s intensely competitive power industry, you need special competencies. Plant personnel who have hands-on experience with the latest tools and technologies are vital to maintaining your plant s availability, reliability, and flexibility. GE s Power Services Customer Training courses are constructed to develop your team s expertise with current content, delivered through a variety of flexible methods to suit your needs:»» Site-specific courses, tailored specifically to your site, which can be held either at your site (some restrictions apply) or one of our Power Services Learning Centers»» Open enrollment courses, standard in content, which are conducted at one of our Power Services Learning Centers»» Online courses, which are self-paced learning Global training solutions. GE is proud to be a truly global company with operations and facilities all over the world. We offer unparalleled resources and OEM expertise, coupled with deep global experience. Our team of 80-plus dedicated instructors deliver as many as 1800 customer courses every year. More courses then ever before. We now have over 200 customer training courses covering a spectrum of power plant equipment:»» Total Plant Solutions»» Digital Solutions (Controls and Softwares)»» Aeroderivative Gas Turbines»» Heavy Duty Gas Turbines»» Steam Turbines»» Boilers»» Heat Recovery Steam Generators»» Generators We can help you select courses that will align with your plant configuration, student audience, and equipment. Continuous training to keep pace with technology and growth. Training is not a one-time event. Ideally, it s a continuous path of learning that helps plant personnel gain the knowledge needed to run an efficient, successful plant. That s why GE offers a variety of training structures...including refresher courses, advanced-level courses, and flexible multi-year agreements...to help you address changes in personnel and changes in equipment technology. Total plant solutions We ve been working to enhance the value of our training by extending our offer beyond the boundaries of traditional technical employee coursework. In addition to guidance and instruction for new equipment, we provide comprehensive courses that apply to all installed base equipment, covering all life cycle phases. It s not just for operators. In addition to plant operators, the breadth of our training can benefit a wide range of personnel such as leadership, supervisors, specialists in mechanical and electrical maintenance, and instrumentation and controls. We can even align our courses with your plant events, such as new equipment installations, upgrades and outages. Tell us about the challenges you face, and we can develop a training package to meet your specific needs. Hands-on training for real-world expertise Built on a rich OEM heritage and continuous investments in R&D, our training optimizes knowledge transfer with plenty of opportunities for hands-on learning. Our innovative approach allows your personnel to practice and learn under real-world conditions as they gain a deeper understanding of your equipment and your plant. Invest in the future of your plant and your people In addition to building knowledge and expertise, world-class training from GE can enhance employee satisfaction and loyalty. We strive to help our students build lifelong skills that will help them succeed throughout their careers. Training with GE an acknowledged leader in industry technology and training is a prestigious addition to any technician s résumé. More knowledge for a more powerful plant At GE, our goal is to be your valued partner in technology, maintenance, and training. We focus on harnessing the power of knowledge to enhance the long-term success of your plant and your personnel. Whether you re considering a comprehensive training program or a selection of refresher courses, invest in your plant s future by choosing world-class training from GE. Contact your GE Power Services representative for more information. 2

3 COURSE CATALOG INDEX Please select a course category... SITE SPECIFIC AT CUSTOMER SITE* OR POWER SERVICES LEARNING CENTER OPEN ENROLLMENT AT POWER SERVICES LEARNING CENTER ONLINE SELF-PACED LEARNING *Some exceptions apply when use of labs or simulators are required. 3

4 SITE SPECIFIC (PAGES 04-12) Total Plant Solutions (Page 04) Please select a course... COMBINED CYCLE BALANCE OF PLANT E-CCP Power Plant Fundamentals 25 E-BOP Centrifugal Pumps General Description 29 E-CCP Combined Cycle Fundamentals 25 E-BOP Balance of Plant * 29 E-CCP Combined Cycle * 25 E-CCP Introduction Combined Cycle Power Plant GT13E2 26 E-GRL Lube Oil Systems Functions & Inspection 26 E-GRL Pipe Fitting Handling 26 E-GRL Practical Bearing Inspection 26 E-GRL Practical Levelling Work 27 E-GRL Practical Shaft Alignment 27 E-GRL Practical Turbine (Hands-On Steam Rotating Equipment Training) 27 E-CCP Simulator Based Combined Cycle Power Plant Process Training Overall Combined Cycle Power Plant 27 E-GRL Vibration and Balancing 28 E-CCP Thermal & Combined Cycle Power Stations Operation 28 4

5 SITE SPECIFIC (PAGES 04-12) Digital Solutions (Controls and Software) (Pages 05-06) Please select a course... AERODERIVATIVE GAS TURBINES E-CON Mark VIe Control Systems (Aero) Operation, & E-CON Actuators & Regulation 35 Troubleshooting* 30 E-CON Basic Principals 35 E-CON Millennium Control Systems Operation, & E-CON On/Off and Analogue Sensors 35 Troubleshooting 30 E-CON Mark V Control (with HMI) (Operator Interface on 1st Day) 35 E-CON Woodward Control Systems Operation, & E-CON Mark V Control (with HMI) Operator Interface 36 Troubleshooting 30 E-CON Mark V Control Advanced 36 E-CON RX3i Control Systems Operation, & Troubleshooting* 30 E-CON Mark V Control Troubleshooting Advanced 36 E-CON Mark VI Control 36 HEAVY DUTY GAS TURBINES E-CON Mark VI Control (Operator Interface on 1st Day) 37 E-CON AC800M with IIT800xA 31 E-CON Mark VI Control Operator Interface 37 E-CON ADVANT with IIT800xA 31 E-CON Mark VI Control Troubleshooting Advanced 37 E-CON ADVANT with OS E-CON Mark VI Control with Integrated Turbine & Compressor Controls E-CON DLN 1.0 Standard Combustor 32 Operator Interface 38 E-CON DLN 1.0+ Standard Combustor 32 E-CON Mark VI Control with Integrated Turbine & Compressor Controls E-CON DLN 2.0 Standard Combustor E-CON DLN 2.6 Standard Combustor 32 E-CON Mark VI to Mark VIe Control Platform 5 Day 38 E-CON DLN 2.6+ Standard Combustor 32 E-CON Mark VIe Control Engineering Nuclear 38 E-CON DLN 2.6+ Flex Combustor 32 E-CON Mark VIe Control Familiarization Nuclear 39 E-CON ALSPA HMI Configuration 33 E-CON Mark VIe Control 10 * 39 E-CON CONTROCAD with MFC E-CON Mark VIe Control 5 39 E-CON CONTROGAS Automation 33 E-CON Mark VIe Control 5 (Operator Interface on 1st Day) 39 E-CON MFC3000 Hardware 34 E-CON Mark VIe Control Nuclear 40 E-CON ALSPA HMI Operation 34 E-CON Mark VIe Control Migration from Mark V Control Operator Interface 40 E-CON CONTROGAS Basics 34 E-CON Mark VIe Control Operator Interface 40 E-CON Mark VIe Control Pre-Fat Nuclear 40 5

6 SITE SPECIFIC (PAGES 04-12) Digital Solutions (Controls and Software) (Pages 05-06) Please select a course... HEAVY DUTY GAS TURBINES (CONT.) GENERATORS E-CON Mark VIe Control Troubleshooting Advanced 41 E-ELX EX2000 Excitation 47 E-CON Mark VIe Control with Integrated Turbine & Compressor Controls E-ELX EX2000 Generator E-ELX EX2100 Excitation 47 E-CON Mark VIe Control with Integrated Turbine & Compressor Controls E-ELX EX2100 Generator 47 Operator Interface 41 E-ELX EX2100e Excitation 47 E-CON Mark VIe Distributed Control System 5 * 41 E-ELX EX2100e Excitation and 48 E-CON Mark VIe Distributed Control System E-ELX EX2100e Generator 48 E-CON Mark VIe Distributed Control System * 42 E-ELX Excitation Analogue Voltage Regulation for Generators 48 E-CON Mark VIe Control Train-the-Trainer Operator Interface Nuclear OpFlex E-ELX Excitation Digital Voltage Regulation for Generators Description and Enhanced Transient Stability Operational Overview 42 communication with a PC for maintenance 48 E-CON OpFlex Enhanced Transient Stability Operational Overview 43 E-GEN Generator H2Cooling Systems Operation & 49 E-CON OpFlex Enhanced Transient Stability with AutoTune DX and Cold Day E-GEN Generator in Hydrogen and Auxiliary Systems Description Running & Performance Operational Overview 43 Incidents 49 E-CON OpFlex Enhanced Transient Stability with AutoTune DX Operational E-ELX Generator and Excitation* 49 Overview 43 E-ELX Combisystem Excitation & Static Starting Device* 49 E-CON OpFlex Enhanced Transient Stability with AutoTune LT Operational E-ELX Operation and GT13E2 50 Overview 43 E-ELX Generator & Transformer Protection MiCOM 50 E-CON OpFlex Enhanced Transient Stability with AutoTune MX and Variable E-ELX Protection System REG Load Path Operational Overview 44 E-ELX Innovation Series LCI for Turbine Static Start Applications 51 E-CON ActivePoint HMI basic Operator Training 44 E-ELX LS2100 LCI for Turbine Static Start 51 E-CON Proficy CIMPLICITY for Turbine Control Advanced 44 E-ELX LS2100e LCI for Turbine Static Start 51 STEAM TURBINES E-CON CONTROSTEAM Automation 45 E-CON CONTROSTEAM Basics 45 E-CCP Simulator Based Combined Cycle Power Plant Process Training ST Related 45 E-CCP Steam Turbine Operation Training on Simulator 46 6

7 SITE SPECIFIC (PAGES 04-12) Aeroderivative Gas Turbines (Page 07) Please select a course... E-AER LM2500 Aero Package /Familiarization* 52 E-AER LM6000 PA/PC Level 1 56 E-AER LM2500+ Aero Package /Familiarization* 52 E-AER LM6000 PA/PC Level 2 Cold 56 E-AER LM2500 Package * 52 E-AER LM6000 PA/PC Level 2 Hot 56 E-AER LM2500+ Package * 53 E-AER LM6000 PA/PC Borescope Inspection 56 E-AER LM2500 SAC/DLE Engine Familiarization 53 E-AER Gas Turbine - LM9000 Aero Package Operation / Familiarization** 57 E-AER LM2500 SAC/DLE Level 1 53 E-AER Gas Turbine - LM9000 Package ** 57 E-AER LM2500 Level 2 Cold 53 E-AER LMS100 Aero Package /Familiarization* 57 E-AER LM2500 and LM2500+ DLE Level 2 Hot 53 E-AER LMS100 Package * 57 E-AER LM2500 and LM2500+ SAC Level 2 Hot 54 E-AER LMS100 SAC Engine Familiarization 57 E-AER LM2500+ Borescope Inspection 54 E-AER LMS100 Level 1 58 E-AER LM2500+ SAC/DLE Engine Familiarization 54 E-AER LMS100 Level 2 Cold 58 E-AER LM2500+ SAC/DLE Level 1 54 E-AER LMS100 Level 2 Hot 58 E-AER LM2500+ SAC/DLE Level 2 Cold 54 E-AER TM2500 Aero Package /Familiarization* 59 E-AER LM2500 Borescope Inspection 54 E-AER TM2500+ Aero Package /Familiarization* 59 E-AER LM6000 Aero Package /Familiarization* 55 E-AER TM2500 Aero Package * 59 E-AER LM6000 Package * 55 E-AER TM2500+ Aero Package * 59 E-AER LM6000 SAC/DLE Engine Familiarization 55 E-AER TM2500+ Package Installation & Commissioning 59 * and only available for power generation applications 7

8 SITE SPECIFIC (PAGES 04-12) Heavy Duty Gas Turbines (Page 08) Please select a course... E-GAS Gas Turbine Introduction for Power Plant Management 60 E-GAS GT13E2 Systems & Components 63 E-GAS Gas Turbine * 60 E-GAS GT26 Gas Turbine Systems 63 E-GAS Gas Turbine E-Class Turbines Advanced 60 E-GAS GT26 Inspection (with Retractable EV Burner) 63 E-GAS Gas Turbine F-Class Turbines Advanced 61 E-GAS GT26 Systems & Components (with Retractable EV Burner) 64 E-GAS Gas Turbine Operation Simulator Supported 61 E-GAS GT Routine GT24 / GT26 64 E-GAS Gas Turbine Operation Training on Simulator 61 E-GRL Shaft Alignment of Turbogenerator Sets 65 E-GAS Gas Turbine * 62 E-GAS GT13E2 Gas Turbine Systems 62 E-GAS GT13E2 Inspection 62 8

9 SITE SPECIFIC (PAGES 04-12) Steam Turbines (Page 09) Please select a course... E-STM Handling Parts of Steam Turbines 66 E-STM Steam Turbines General Description Main differences between E-STM Industrial Steam Turbines General Overview for Risk Assessment 66 turbines of the nuclear fleet principles 69 E-STM Industrial Steam Turbines Practical Exercise 66 E-STM Steam Turbines (CEM, Rateau Design) 69 E-STM Steam Turbine Conversion / Modification / & E-STM Steam Turbines Principles E-STM Steam Turbines Overall Description 70 E-STM Steam Turbine Conversion / Modification / with E-STM Steam Turbines Blading Basic Information 70 Controls 67 E-STM Thermal Power Stations Water and Steam Cycle 70 E-STM Steam Turbine * 67 E-BOI Thermal Process Basic Principle and the Thermal Process Simulator 70 E-STM Steam Turbine * 68 E-STM Thermodynamics Applied to Steam Turbines Steam Product Line 71 E-STM Steam Turbine Advanced 68 E-STM TM2 Industrial Steam Turbines Overall Description 71 E-STM Steam Turbines Diaphragm Alignments in a Turbine Casing Basic and Principles 68 9

10 SITE SPECIFIC (PAGES 04-12) Boilers (Page 10) Please select a course... E-BOI Boiler Operation (Tangentially Fired)* 72 E-BOI Boiler Inspection Seminar Series Session 4 Advanced pressure Part E-BOI Boiler (Tangentially Fired)* 72 Condition & Remaining Life Assessment 74 E-BOI Boiler Configuration and Testing Fundamentals 72 E-BOI Coal Pulverizer & Performance Seminar 74 E-BOI Low Nox Operation and 72 E-BOI Gas Conversion Inspection & and Gas Conversion E-BOI Boiler Operation 72 Operation 74 E-BOI Boiler 73 E-BOI High Performance Pulverizer, & Performance 74 E-BOI Combustion Tuning for Emissions (CO, NOx) 73 E-BOI Limelight Exacta Flame Scanners 74 E-BOI Boiler Inspection Seminar Series Session 1 Boiler Inspection E-BOI RSFC and 75 Fundamentals 73 E-BOI RB Pulverizer, & Performance 75 E-BOI Boiler Inspection Seminar Series Session 2 Boiler Component Failure E-BOI RP Pulverizer, & Performance 75 Causes & Corrective Repair 73 E-BOI RS Pulverizer, & Performance 76 E-BOI Boiler Inspection Seminar Series Session 3 Pressure Part Failure E-BOI RPS Pulverizer, & Performance 76 Analysis & Prevention 73 10

11 SITE SPECIFIC (PAGES 04-12) Heat Recovery Steam Generators (Page 11) Please select a course... E-BOI Heat Recovery Steam Generator (HRSG) and * 77 11

12 SITE SPECIFIC (PAGES 04-12) Generators (Page 12) Please select a course... E-GEN Air and Hydrogen Cooled Generators Basic and Operating Principles 78 E-GEN Hydrogen Cooled Generator & Auxiliary Systems Operating Principles, E-GEN Air Cooled Generators Basic and Operating Principles 78 Running and Incidents on Simulator 82 E-GEN Air Cooled Generators for Gas Turbine Basics, operating principles, E-GEN Hydrogen Cooled Generator with Stator Water and Auxiliary Systems running and maintenance 78 Basics, operating principles, running and maintenance 82 E-GEN Air Cooled Genrators for Steam Turbine Basics, operating principles, E-GEN Hydrogen Cooled Generators and Auxiliary Systems Description, running and maintenance 79 monitoring and incidents on a simulator 82 E-ELX Engineering Generator Protections 79 E-GEN Water and H2 cooled Generator, Operation & 83 E-ELX Engineering Introduction to Commissioning and E-GEN Generator Systems & Components 83 Measurement 80 E-GEN Generator WX/WY Inspection 83 E-ELX Operation & Overview Air Cooled Generator & E-GEN H2 Cooled Generator Auxiliaries 84 Auxiliaries 80 E-GEN Generator Retaining Ring Removal 84 E-GEN Hydrogen Cooled Generator & Auxiliary Systems Basics, Operating Principles, Running and Incidents 81 12

13 OPEN ENROLLMENT (PAGES 13-19) Total Plant Solutions (Page 13) Please select a course... d Combined Cycle Power Plant Reliability After Longer Standstill Periods d Performance by Optimized Combined Cycle Power Plant Operation Preservation Methods for Combined Cycle Power Plant s Combined Cycle Fundamentals Combined Cycle Courses are conducted in English Customer self-registration capability at 13

14 OPEN ENROLLMENT (PAGES 13-19) Digital Solutions (Controls and Software) (Page 14) Please select a course... Advant AC800M with IIT800xA 86 LS2100e LCI for Turbine Static Start 90 ADVANT with IIT800xA 86 Mark V Control Advanced 90 ALSPA S6 Systems, Tools & Components 86 Mark V Control Systems (with HMI) 90 Protection System MiCOM 87 Mark V Control Troubleshooting Advanced 90 ANDRITZ HYDRO THYNE1 87 Mark VI Control Advanced 91 ANDRITZ HYDRO THYNE4 87 Mark VI Control Systems 91 EX2000 Generator Excitation 88 Mark VI Control Troubleshooting Advanced 91 EX2000 Generator Excitation - Advanced 88 Mark VIe Control Advanced 92 EX2100 Generator Excitation 88 Mark VIe Control Migration from Mark V Control - Introduction 92 EX2100 Generator Excitation - Advanced 88 Mark VIe Control Systems - Intermediate 92 EX2100e Generator Excitation 89 Mark VIe Control Systems - Introduction 93 EX2100e Generator Excitation - Advanced 89 Mark VIe Control Systems Introduction & Intermediate 93 Innovation Series LCI for Turbine Static Start Applications 89 Mark VIe Control Troubleshooting - Advanced 93 LS2100 LCI for Turbine Static Start 89 Proficy CIMPLICITY for Turbine Controls Advanced 93 Courses are conducted in English Customer self-registration capability at 14

15 OPEN ENROLLMENT (PAGES 13-19) Aeroderivative Gas Turbines (Page 15) Please select a course... Woodward Control Systems - Operation, & Troubleshooting (Aero) 94 LM6000 PA/PC Level 2 (Cold Section) 97 LM2500 and LM2500+ Aero Package /Familiarization 94 LM6000 PA/PC Level 2 (Hot Section) 97 LM2500 SAC/DLE Engine Familiarization 94 LM6000 PA/PC Borescope Inspection 97 LM2500 SAC/DLE Level 1 94 LMS100 Aero Package /Familiarization 97 LM2500 Level 2 (Cold Section) 94 LMS100 SAC Engine Familiarization 97 LM2500+ Level 2 (Hot Section) 95 LMS100 Level 1 98 LM2500 Level 2 Maintenacne (Hot Section) 95 LMS100 PA/PC Level 2 (Cold Section) 98 LM2500+ Borescope Inspection 95 LMS100 PA/PC Level 2 (Hot Section) 98 LM2500+ SAC/DLE Engine Familiarization 95 TM2500 and TM2500+ Aero Package /Familiarization - Gen 7 98 LM2500+ SAC/DLE Level 1 95 TM2500 and TM2500+ Aero Package /Familiarization - Gen 8 99 LM2500+ SAC/DLE Level 2 (Cold Section) 96 DLE Familiarization and Mapping Overview 99 LM2500 Borescope Inspection 96 Mark VIe Control Systems (Aero) - Operation, & Troubleshooting 99 LM6000 Aero Package /Familiarization 96 LM6000 SAC/DLE Engine Familiarization (PA/PC) 96 LM6000 PA/PC Level 1 96 Courses are conducted in English Customer self-registration capability at 15

16 OPEN ENROLLMENT (PAGES 13-19) Heavy Duty Gas Turbines (Page 16) Please select a course... Gas Turbine - B,E,F,H Class Machines Gas Turbine E-Class Turbines Advanced Gas Turbine F-Class Turbines Advanced Gas Turbine Overview - Model Series (MS) 6,7, 9 B/E and F Class Gas Turbine Routine - GT11, GT13E2, GT24, GT26 GT13E2 Inspection GT13E2 Systems & Components GT26 Inspection GT26 Systems & Components Courses are conducted in English Customer self-registration capability at 16

17 OPEN ENROLLMENT (PAGES 13-19) Steam Turbines (Page 17) Please select a course... Practical Turbine (Hands-On Rotating Equipment Training) Steam Turbine - D11, A10 Steam Turbine D11 Turbines Advanced Steam Turbine Overview - D11, A Courses are conducted in English Customer self-registration capability at 17

18 OPEN ENROLLMENT (PAGES 13-19) Boilers (Page 18) Please select a course... Advanced pressure Part Condition & Remaining Life Assessment Boiler Component Failure Cause & Corrective Repair Boiler Design and Testing Fundamentals Boiler Inspection Fundamentals Coal Pulverizer & Performance Combustion Tuning for Emissions (CO, NOx) Elements of a High Energy Piping (HEP) System Pressure Part Failure Analysis & Prevention Courses are conducted in English Customer self-registration capability at 18

19 OPEN ENROLLMENT (PAGES 13-19) Heat Recovery Steam Generators (Page 19) Please select a course... Heat Recovery Steam Generator (HRSG) - Operation and Inspection 107 Courses are conducted in English Customer self-registration capability at 19

20 ONLINE (PAGES 20-24) Total Plant Solutions (Page 20) Please select a course... Accessories - Bearing Lube Oil & Hydraulics Accessories - Compressor Bleed Valve System Inlet and Exhaust Courses are conducted in English Customer self-registration capability at 20

21 ONLINE (PAGES 20-24) Aeroderivative Gas Turbines (Page 21) Please select a course... Aeroderivative Engine - LM2500 Familiarization Aeroderivative Engine - LM6000 Familiarization Courses are conducted in English Customer self-registration capability at 21

22 ONLINE (PAGES 20-24) Heavy Duty Gas Turbines (Page 22) Please select a course... Gas Turbine Fundamentals Design and Construction Gas Turbine Fundamentals Theory of Operation Gas Turbine Systems - 7FA Combustion Inspection Gas Turbine Systems - Basics of Gas Turbine Combustion Gas Turbine Systems - Compressor Bleed Valve System Gas Turbine Systems - Compressor Water Wash Gas Turbine Systems - Cooling and Sealing Air System Gas Turbine Systems - Cooling Water Gas Turbine Systems - Exhaust Gas Thermocouple Installation Gas Turbine Systems - Fire Protection, Heating and Ventalation Gas Turbine Systems - Fuel and Atomizing Air Systems Gas Turbine Systems - High Exhaust Temperature Spread Gas Turbine Systems - Hydraulic Oil, Trip Oil, and VIGV Systems Gas Turbine Systems - Lean Blowout Gas Turbine Systems - Lube Oil Systems Gas Turbine Systems - Steam and Water Injection Gas Turbine Systems - Troubleshooting Gaseous Fuel System Problems Courses are conducted in English Customer self-registration capability at 22

23 ONLINE (PAGES 20-24) Steam Turbines (Page 23) Please select a course... Steam Turbine Fundamentals Design and Construction Steam Turbine Fundamentals Theory of Operation Courses are conducted in English Customer self-registration capability at 23

24 ONLINE (PAGES 20-24) Generators (Page 24) Please select a course... Generator & - 3-phase power Generator & - ACDC Motors Generator & - Elements of Power Delivery Generator & - EX2100R Excitation System Generator & - Generator Brush Inspection & Generator & - Generator Design and Construction Generator & - Generator Excitation Generator & - Generator Theory Generator & - Hydrogen Gas Control System Generator & - Hydrogen Seals Generator & - Stator Winding Cooling System Generator Fundamentals Field Design and Construction Generator Fundamentals Power Plant Overview Generator Fundamentals Stator Design and Construction Courses are conducted in English Customer self-registration capability at 24

25 Total Plant Solutions (Pages 25-29) > Combined Cycle (Pages 25-28) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CCP10201 Power Plant Fundamentals E-CCP10202 Combined Cycle Fundamentals E-CCP10203 Combined Cycle * 5 12 ê 5 12 ê 5 12 ê Introduces participants to a typical combined cycle power plant through a blended learning solution of classroom instruction, videos, hands-on exercises, models, and factory and plant tours (when available. Participants will see the actual components discussed in the class. Includes a tour of a power plant or a repair shop (if available) to demonstrate how all systems and components discussed in class work together. Provides the fundamentals of combined cycle power plant as a foundation for the Gas Turbine, Steam Turbine and Combined Cycle and Courses. Includes introduction to thermodynamics, Combined Cycle theory, basics of Gas Turbine, Steam Turbine, Generator and Heat Recovery Steam Generator designs, basics of Combined Cycle systems, basics Combined Cycle Controls and basic Combined Cycle operations. Prior general knowledge of power plant systems is preferred but not required Designed for installations in which GE has engineered the combined cycle system. Provides the information necessary to safely operate their specific combined cycle power plant for peak availability and reliability. Includes prestart system walk-downs, detail startup of the plant, monitoring equipment during normal operation, actions during contingent operations, and shutdown and safety. Gas Turbine course Steam Turbine course Prior general knowledge of power plant systems is expected Recommend Combined Cycle Fundamentals Course Ability to read technical documents Reasonable computer skills 25

26 Total Plant Solutions (Pages 25-29) > Combined Cycle (Pages 25-28) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CCP10102 Introduction Combined Cycle Power Plant GT13E ê Provides an overview of combined cycle power plant basic configurations. Covers function, configuration, and typical data of their main components and systems: Turbines, generators, related auxiliary heat recovery steam generators (HRSG), and the water steam cycle (WSC). Addresses the main electrical equipment as well as balance of plant (BOP) equipment: Gas and liquid fuel supply, cooling water, water supply, waste water, chemical dosing, and compressed air supply. Covers the power conversion and heat balance in a combined cycle power plant, control systems for gas turbines, steam turbine, generators, speed/load control, temperature limit control, and voltage/reactive power control. Covers process and instrumentation diagrams (P&ID) and single-line diagrams (SLD), schematic symbols, and Kraftwerk Kennzeichensystem (KKS) designations of all components. Provides insight on instrumentation: Pressures, temperatures, flow rates, speed, and vibration. Addresses the operation concept of a combined cycle power plant. Includes open and closed-loop control and basics of control systems. Prior general knowledge of power plants E-GRL10501 Lube Oil Systems Functions & Inspection E-GRL10502 Pipe Fitting Handling 2 12 ê Covers an arrangement of the lube oil system and its components, system startup, arrangement and function of the jacking oil system, components, lube oil specification and cleanliness, typical operating parameters, inspection, and overhaul. Prior general knowledge of power plants background Familiarity with the erection of power plants 2 12 CH Describes the structure, function, assembly, reassembly of fittings from various manufacturers. Includes practical exercises on fittings, and requirements for cleanliness of fittings. Requires a minimum of 2 students. Prior general knowledge of power plants background Familiarity with the erection of power plants E-GRL10503 Practical Bearing Inspection 4 12 CH Covers the Bearing casings: Function, Structure, Quality. Addresses Pocket bearings, insulated pocket bearings: Function, Structure, Installation and removal, Checks and measurements on the bearing, Measurement of insulation resistance, Quality documents. Describes the Combined axial and radial bearings: Function, Structure, Installation and removal, Quality documents. Requires a minimum of 4 students. Prior general knowledge of power plants background Familiarity with the erection of power plants 26

27 Total Plant Solutions (Pages 25-29) > Combined Cycle (Pages 25-28) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GRL10504 Practical Leveling Work 2 12 CH Introduces the use of the levelling instrument, apply functional check of the levelling instrument, perform Levelling of a turbine foundation. Covers the use of the levelling tool for new erection and revisions, Measure, check and transfer heights using the levelling instrument. Requires a minimum of 2 students. Prior general knowledge of power plants background Familiarity with the erection of power plants E-GRL10505 Practical Shaft Alignment 5 12 CH Introduces the types of couplings: toothed couplings, stiff friction clutch, shear bush coupling, expansion sleeve coupling. Includes how to perform Coupling measurements: Shaft alignment measurements, Testing and checking of: coupling nuts, friction parts, coupling flanges and Teaches safety measures. Requires a minimum of 2 students. Prior general knowledge of power plants background Familiarity with the erection of power plants E-GRL10506 Practical Turbine (Hands-On Rotating Equipment Training) CH Gives an overview on the turbine Design & function of the main parts. Allows Hands-on training in handling of heavy turbine parts, adjusting of turbine parts taking various measurements before, during and after an overhaul. Gives an insight on the condition of turbine parts, what needs to be checked during an overhaul. Executes Hands-on training on tightening the various bolts correctly. Requires a minimum of 6 students. E-CCP20601 Simulator Based Combined Cycle Power Plant Process Training Overall Combined Cycle Power Plant 5 6 ê background Familiarity with the erection of power plants Introduces the basics about the HMI and the working environment using simulator equipment. Includes a refresher on GT/ST/HRSG/WSC systems. Emphasizes closed-loop control of the HRSG/WSC, and covers operation and control concept of the combined cycle power plant. Covers combined cycle power plant startup in different conditions, CC load controller and AGC controller, plant efficiency, key performance indicators, plant shutdown options, and the shutdown procedure. Shows participants how to handle various plant transient conditions (loss of feedwater, loss of condensate system, operation with one main cooling water). Fundamental skills regarding combined cycle power plants Considerable field experience 27

28 Total Plant Solutions (Pages 25-29) > Combined Cycle (Pages 25-28) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GRL10601 Vibration and Balancing 3 12 ê CH Provides an overview of vibration and balancing theory and shows participants how to analyze and evaluate the vibration behavior of rotating equipment. Covers the vibration measuring equipment, measurement and analysis of absolute vibration, and relative shaft vibration. Provides a step-by-step guide on performance of a formal field balancing on the rotor kit. Prior general knowledge of power plants Familiarity with the service or erection of power plants E-CCP10602 Thermal & Combined Cycle Power Stations Operation 5 12 L/FR Provides presentation of the power station: Water-steam circuits, Air-gas circuits, Fuel circuits. Includes Power station types: Nuclear, Fossil, Combined cycle. Covers Generator and auxiliaries: Description, Operation, Control, Safeties. Covers Distribution: Principles, Transfers of sources, Synchronizing, Protections and safeties. Covers Turbine and auxiliaries: Description, Types, Operation. Covers Turbine Control Boiler and auxiliaries: Description, Types, Operation, Command Control, Automatisms (Basic Principles). Covers Control system: External control (power plant and net), Internal Control (boiler), Furnace pressure, Drum level, Attemperator, Load. 28

29 Total Plant Solutions (Pages 25-29) > Balance of Plant (Page 29) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-BOP10101 Centrifugal Pumps General Description 2 10 L/FR Focuses on the pump s general configuration: Data of dimensioning, general dimensioning on the hydraulic level, and definition of the fluid flow. Addresses the mechanical configuration: Forces generated in a pump (hydrostatic pressure, axial and radial thrusts), various types of bearing pedestal and thrust bearings, various types of shaft end sealing, materials used according to the fluid, monitoring pumps (temperatures, vibrations), principal centrifugal pumps used in nuclear power plants, various types of flow, basic laws governing the motion of fluids, the triangle of speeds applied to pumps and their characteristic curves, various types of centrifugal pumps, and cavitation. Discusses the material`s manufacturing process, standardized designation of steel, heat treatments, erosion and corrosion, mechanical tests, creep, and relieving. E-BOP10202 Balance of Plant * 5 12 ê Advanced mechanical knowledge Developed for installations in which GE has engineered the site balance of plant (BOP), this course provides the information necessary to safely operate site-specific BOP systems at peak availability and reliability. Includes BOP systems principles, operating principles, startup, and normal shutdown operations. Emphasis is placed upon safety concerning high temperature and high-pressure. Prior general knowledge of power plant systems is expected 29

30 Digital Solutions (Controls and Software) (Pages 30-51) > Aeroderivative Gas Turbines (Page 30) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON23401 Mark VIe Control Systems (Aero) Operation, & Troubleshooting* E-CON13601 Millennium Control Systems Operation, & Troubleshooting E-CON13602 Woodward Control Systems Operation, & Troubleshooting E-CON13603 RX3i Control Systems Operation, & Troubleshooting* 5 12 ê 5 12 ê 5 12 ê 5 12 ê Introduces routine preventative maintenance procedures of the support systems and to the major electrical and control system maintenance required to attain high levels of availability, and reliability from the Aeroderivative gas turbine. Covers functional sensor and actuator description, troubleshooting, and a summary of calibration and inspections required for gas turbine package electrical and control system maintenance. Operating and maintenance personnel should attend this course together to develop a working relationship regarding the maintenance requirements of the unit, and how unit operation may affect these requirements. Does not include repair procedures for gas turbine components. Basic understanding of gas turbine equipment and operation Familiarity with control system basics Introduces routine preventative maintenance procedures of the support systems and to the major electrical and control system maintenance required to attain high levels of availability, and reliability from the Aeroderivative gas turbine. Covers functional sensor and actuator description, troubleshooting, and a summary of calibration and inspections required for gas turbine package electrical and control system maintenance. Operating and maintenance personnel should attend this course together to develop a working relationship regarding the maintenance requirements of the unit, and how unit operation may affect these requirements. Does not include repair procedures for gas turbine components. Basic understanding of gas turbine equipment and operation Familiarity with control system basics Introduces plant maintenance personnel to the Woodward MicroNet and MicroNet Plus turbine control systems. Designed for Platforms that have CPUs with an Ethernet port(s) and do not have a 2-line display, course content includes the hardware layout of typical systems; from chassis to I/O cards to field termination modules. Provides training on Graphical Application Programmer (GAP) software navigation, Woodward software tools will be used to evaluate fuel control, sequence logic, and turbine-based alarms. Overview of Control actuator and other I/O calibration procedures will be discussed, additional class work includes general information on the operator interface (HMI). Basic understanding of gas turbine equipment and operation Familiarity with control system basics Introduces plant maintenance personnel to the RX3i turbine control systems. Includes the hardware layout of typical systems; from chassis to I/O cards to field termination modules. Software tools will be used to evaluate fuel control. Calibration procedures will be discussed. Includes general information on the operator interface (HMI). Basic understanding of gas turbine equipment and operation Familiarity with control system basics 30

31 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON10501 AC800M with IIT800xA E-CON10201 ADVANT with IIT800xA E-CON10202 ADVANT with OS ê 5 6 ê 5 6 ê Provides an overview on control system architecture and functional description of components. Covers Structures of the IIT800xA engineering workplace, Gives an overview of the configuration of the IIT800xA system. Covers AC800M hardware configuration using the Control Builder M Professional. Includes Working with Function Designer Designing a graphic display using VB 6.0. Includes Performing and troubleshooting with IIT800M and IIT800xA system. Includes Practical exercises on real life experiences, Group works and interactive workshops. Requires a minimum of 4 students. Fundamental skills regarding combined cycle power plants Considerable & Control experience with AC800M and IIT800xA systems Provides an overview on control system architecture and functional description of components. Covers Configuration of ADVANT controllers using the engineering tool, Application Builder, Function Chart Builder, Online Builder Commands, Applies Communication protocols used within the ADVANT System. Gives an insight about DB elements used in ADVANT System, signal tracing exercises. Includes Structuring of IIT800xA engineering workplace, overview of the configuration of the IIT800xA system. Includes Uploading of objects from the MB300 uploader, Designing a graphic display using VB 6.0, performing and troubleshooting with ADVANT and IIT800xA system. Requires a minimum of 4 students. Fundamental skills regarding combined cycle power plants Considerable & Control experience with AC800M and IIT800xA systems Provides an overview on control system architecture and functional description of components. Covers Configuration of ADVANT controllers using the engineering tool, Application Builder, Function Chart Builder, Online Builder Commands, Applies Communication protocols used within the ADVANT System. Gives an insight about DB elements used in ADVANT System, signal tracing exercises. Covers UNIX commands for OS520, X-workplace server, startup via XDM login process. Includes Designing a graphic display in OS520. Emphasizes on and troubleshooting with the ADVANT system. Fundamental skills regarding combined cycle power plants Considerable & Control experience with AC800M and IIT800xA systems 31

32 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON11401 DLN 1.0 Standard Combustor E-CON11402 DLN 1.0+ Standard Combustor E-CON11501 DLN 2.0 Standard Combustor E-CON11801 DLN 2.6 Standard Combustor E-CON11901 DLN 2.6+ Standard Combustor E-CON11902 DLN 2.6+ Flex Combustor 2 12 ê 2 12 ê 2 12 ê 2 12 ê 2 12 ê 2 12 ê Familiarizes the students with the hardware and system changes included with upgrading the current fuel gas system to a DLN1 combustion system. Includes, operational changes with the upgrade and turbine operation, gas fuel valve calibration will be reviewed. Familiarity with heavy duty gas turbine operations Familiarizes the students with the hardware and system changes included with upgrading the current fuel gas system to a DLN 1.0+ combustion system. Includes, operational changes with the upgrade and turbine operation, gas fuel valve calibration will be reviewed. Familiarity with heavy duty gas turbine operations Provides the participant with a working understanding of the GE gas turbine DLN 2.0 combustion system components, operation and the basics of turbine combustion theory. Familiarity with heavy duty gas turbine operations Familiarizes the students with the hardware and system changes included with upgrading the current fuel gas system to a DLN 2.6 combustion system. Includes, operational changes with the upgrade and turbine operation, gas fuel valve calibration will be reviewed. Familiarity with heavy duty gas turbine operations Familiarizes the students with the hardware and system changes included with upgrading the current fuel gas system to a DLN 2.6+ combustion system. Includes, operational changes with the upgrade and turbine operation, gas fuel valve calibration will be reviewed. Familiarity with heavy duty gas turbine operations Familiarizes the students with the hardware and system changes included with upgrading the current fuel gas system to a DLN 2.6 combustion system. Includes, operational changes with the upgrade and turbine operation, gas fuel valve calibration will be reviewed. Familiarity with heavy duty gas turbine operations 32

33 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON20401 ALSPA HMI Configuration E-CON20402 CONTROCAD TM with MFC3000 E-CON20403 CONTROGAS TM Automation 2 12 ê 7 6 ê 3 6 ê Introduces ALSPA control system architecture configurations. Includes a hierarchical, in-depth analysis of ALSPA components statuses and indications. Covers the network configuration for ALSPA HMI, working with redundant ALSPA HMI servers, updating the database, and views using the ALSPA administration center. Covers starting /stopping of ALSPA HMI components and performance of ALSPA HMI diagnostics. The functionality of the admin tool, including changing the project path for the database, is discussed. Knowledge of power plants Fundamental skills regarding control systems Solid background as an & Control engineer Ability to read technical documents Introduces the CONTROCAD engineering tool. Covers Trees of CCAD (Hardware Tree, Function Tree, Library Tree). Includes generating controller code and loading the application program into the controller, Signal tracing and forcing of application variables, Creating / modifying application programs, Generating of HMI data base and creation of mimic views, Configuring hardware architecture, Implementing application modifications and performing debugging. ALSPA HMI Configuration Course MCF3000 Hardware Course Knowledge of power plants Fundamental skills regarding control systems Solid background as an & Control engineer Ability to read technical documents Introduces CONTROGAS architecture and hardware (CONTROBLOC), CONTROCAD engineering tool, ENTRALOG operator station and displays. Covers GT closed loop and open loop controllers, protection concept, GT operation concept, startup and shutdown sequencer, Signal processing, Diagnostic and service tools, Communications overview and rack diagrams. ALSPA HMI Configuration Course MCF3000 Hardware Course CONTROCAD with MFC3000 Configuration & Course CONTROGAS Basics Course Knowledge of power plants Fundamental skills regarding control systems Solid background as an & Control engineer Ability to read technical documents 33

34 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON20404 MFC3000 Hardware E-CON10401 ALSPA HMI Operation E-CON10402 CONTROGAS TM Basics 3 6 ê 2 6 ê 2 6 ê Covers hardware and software description of MFC3000 configuration parameters. Includes loading firmware and hardware configuration files, and loading application on MFC3000 using CONTRO- CAD through cell loader. Provides an overview of MFC3000 redundancy and covers MFC3000 diagnostics (P320 automation cell maintenance server, controller malfunctions, error messages and system faults). ALSPA HMI Configuration Course Knowledge of power plants Fundamental skills regarding control systems Solid background as an & Control engineer Ability to read technical documents Provides an introduction to the ALSPA control system architecture, an overview of ALSPA HMI, and ALSPA hardware. Covers ALSPA HMI visualization concept (navigation, toolbar buttons, handling alarms, events and trends, faceplate details, function groups, selectors and sequencers). Includes ALSPA diagnostics using the structure navigator. Knowledge of power plants Fundamental skills regarding control systems Solid background as an & Control engineer Ability to read technical documents With an emphasis on the gas turbine concept, provides an overview of the gas turbine control system architecture, enabling participants to understand the functionality of different hardware components. Identifies location of equipment in the field. Covers GT startup sequencer and release criteria, startup control, speed control, and load / temperature control. Knowledge of power plants Fundamental skills regarding control systems Solid background as & Control engineer Able to read technical documents 34

35 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON10701 Actuators & Regulation E-CON10702 Basic Principals 4 6 L/FR Addresses physical properties and signals used in instrumentation, and electropneumatic converters. Provides an overview of actuators: valve body, servomotors, and valve positioners. Addresses regulation: Knowledge of centrifugal pumps, main principles of regulation, and PID controllers. Mathematical basics: Unit conversion and scale change Basic instrumentation knowledge On/Off and Analogue Sensors Course is recommended 3 6 L/FR Focuses on the instrumentation loop: Measurement units, presentation of different measurements, and instrumentation channel principle. Addresses detector basic principles and assembling principles for current measurement, level measurement, and the temperature loop. Mathematical basics: Unit conversion and scale change E-CON10703 On/Off and Analogue Sensors 4 6 L/FR Addresses measurement of temperature: Abnormalities, safety rules, specific lifting devices for transport, and management responsibilities. Covers measurement of analogue output values and measurement of flow: The membranes, different types of measures, setting a delta-p force-balance converter, a delta-p analogue transformer, and a delta-p digital transformer. Addresses measurement of level by delta-p, other measures of level, and setting a level converter by torque tube. Mathematical basics: Unit conversion and scale change E-CON13101 Mark V Control (with HMI) 5 Operator Interface 1st Day 5 12 US Provides the knowledge to work with the Mark V with HMI control system with an existing, installed turbine, and familiarizes participants with the turbine hardware associated with the control package. Develops skills in process alarm troubleshooting. Provides an understanding of the operator control interface, as well as the interface between the control system and the turbine s support systems. Includes an introduction to LVDT calibration. First day: Intended for all operators, maintenance personnel, technicians, and engineers with existing, installed turbines (steam or gas) on which the Mark V control with HMI control system has been installed. two through five: Intended for all control technicians and engineers with existing, installed turbines (steam or gas) on which the Mark V with HMI control system has been installed. NOTE: Operators will not attend days two through five of this course. May include a limited discussion on subjects such as control code analysis or Cimplicity* software programming. Control system experience 35

36 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON13102 Mark V Control (with HMI) Operator Interface 1 12 US Provides the knowledge to work with the Mark V with HMI control system in an existing, installed turbine, and familiarizes participants with the hardware associated with the control package. Develops skills in process alarm troubleshooting. Provides an understanding of the operator control interface, as well as the interface between the control system and the turbine s support systems. Control system experience E-CON23101 Mark V Control Advanced 5 12 US Provides the knowledge required to properly maintain the Mark V Control, helping to keep units available and reliable. Provides hands-on, realistic and practical training, including valve calibration, proper installation and calibration of instruments, forcing points and adjusting constants. Note: Not intended for customers with aeroderivative applications. Completion of advanced Mark V Control Troubleshooting courses is recommended Advanced troubleshooting skills, including experience with Mark V software tools Moderate hands-on field experience with Mark V Control E-CON23102 Mark V Control Troubleshooting Advanced 5 12 US Tests and sharpens troubleshooting and operation skills for the purpose of trip reduction and recovery, and maintaining high performance and availability. Covers the fundamental skills of a competent control room operator, and the skills of an experienced Mark V TA. Realistic, practical, hands-on training covers operating conditions from typical to extreme situations. Note: Not intended for customers with aeroderivative applications. E-CON13301 Mark VI Control 5 12 ê B/FR US Fundamental operational and controls skill (including experience with Mark V software tools) is preferred but not required Moderate hands-on field experience with Mark V Control Intended for participants with an existing, installed turbine (steam or gas) in which a new Mark VI control system has been installed. Familiarizes personnel with any hardware upgrades associated with the upgraded control package, and with the hardware and software components of the system. Provides the knowledge to work with the Mark VI control system in application with the turbine. Process alarm troubleshooting and analysis of control code skills are covered. Includes an introduction to LVDT calibration. May include control code analysis, Cimplicity* software programming, sequence editing or diagnostic alarm troubleshooting. Control system experience 36

37 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON13302 Mark VI Control (Operator Interface 1st Day) E-CON13303 Mark VI Control Operator Interface E-CON23301 Mark VI Control Troubleshooting Advanced 5 12 ê B/FR US 1 12 ê 5 12 ê Provides the knowledge to work with an existing, installed Mark VI control system in application with the turbine. Familiarizes participants with hardware upgrades associated with the upgraded control package. Provides an introduction to LVDT calibration. Develops skills in process alarm troubleshooting, control code analysis, and an understanding of the operator control interface, as well as the interface between the control system and the turbine s support systems. Covers the hardware and software components of the control system, providing the knowledge to work with the Mark VI control system in application with the turbine. May include a limited discussion on subjects such as control code analysis, Cimplicity* software programming, sequence editing or diagnostic alarm troubleshooting. First day: Intended for all operators and maintenance personnel with installed turbines (steam or gas) on which a new Mark VI control system has been installed. two through five: Intended for maintenance personnel with installed turbines (steam or gas) on which a new Mark VI control system has been installed. Note: Technicians are expected to have hands-on experience with their turbine systems. May include a limited discussion on subjects such as control code analysis, Cimplicity* software programming, sequence editing or diagnostic alarm troubleshooting. Control system experience Intended for all operators of existing, installed turbines (steam or gas) in which a new Mark VI control system has been installed. Provides the knowledge to work with the Mark VI control system in application with the turbine. Familiarizes participants with any hardware upgrades associated with the upgraded control package. Covers process alarm troubleshooting and provides an understanding of the operator control interface as well as the interface between the control system and the turbine s support systems. Control system experience Intended for all operators of existing, installed turbines (steam or gas) in which a new Mark VI control system has been installed. Provides the knowledge to work with the Mark VI control system in application with the turbine. Familiarizes participants with any hardware upgrades associated with the upgraded control package. Covers process alarm troubleshooting and provides an understanding of the operator control interface as well as the interface between the control system and the turbine s support systems. Fundamental operational and controls skills Experience with ToolboxST* software Moderate hands-on field experience with Mark VI Control 37

38 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON13304 Mark VI Control with Integrated Turbine & Compressor Controls Operator Interface E-CON13305 Mark VI Control with Integrated Turbine & Compressor Controls E-CON13306 Mark VI to Mark VIe Control Platform 5 Day E-CON23402 Mark VIe Control Engineering Nuclear 1 12 ê B/FR US 5 12 ê 5 12 ê B/FR US 5 12 ê Covers the skills required to use the operator interface in a turbine-compressor set using the Mark VI control with Integrated turbine and compressor controls. Experience with operation of a turbine-compressor set with earlier-generation controls Familiarizes personnel with the hardware and software components of the Mark IV control system, and provides fundamental knowledge to troubleshoot and maintain the associated equipment. Includes training material derived from actual Installed Mark VI control systems: Short lessons followed by handson labs on an HMI computer, programmed to simulate a turbine-compressor set. Progressively challenging, this training covers basic skills, including alarm and system troubleshooting. Experience with digital control systems Basic troubleshooting skills Intended for participants whose site has migrated to a Mark VIe control system from Mark VI control system. Familiarizes personnel with hardware and software components, providing detailed knowledge to troubleshoot and maintain the system and the associated equipment. Includes training material derived from actual, similar migrations: Short lessons followed by hands-on labs, performed on an HMI computer programmed to simulate a turbine. Progressively challenging, this training will help participants learn the basics and build up to intermediate skills, including alarm and system troubleshooting. GE Mark VI Control system experience Familiarizes trainees with the hardware and software components of the Mark VIe control system, and provides detailed knowledge to troubleshoot and maintain the system and associated equipment. Includes training material derived from actual Mark VIe installed systems: Short lessons followed by hands-on labs performed on HMI computer images with software specifically developed to simulate Mark VIe hardware and a turbine. Labs are progressively challenging and will help participants learn the basics and build up to intermediate skills with the ability to confidently diagnose and troubleshoot alarms. Note: Training hardware available at a GE facility or a Customer s MTS. Control system experience 38

39 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON23403 Mark VIe Control Familiarization Nuclear E-CON13401 Mark VIe Control 10 * E-CON13402 Mark VIe Control 5 E-CON13403 Mark VIe Control 5 (Operator Interface 1st Day) 5 12 ê ê B/FR KW US 5 12 ê 5 12 ê B/FR KW US Intended to familiarize technicians or engineers with a Mark VIe control system. Familiarizes trainees with the hardware and software components, provides detailed knowledge to understand the system and software tools for developing the control logic and screens. Includes training material derived from actual Mark VIe installed systems: Short lessons followed by hands-on labs performed on HMI computer images with software specifically developed to simulate Mark VIe hardware and a turbine. Labs are progressively challenging and will help participants learn the basics and build up to intermediate skills with the ability to confidently diagnose and troubleshoot alarms. Note: Training hardware available at a GE facility or a Customer s MTS. Control system experience Familiarizes trainees with the hardware and software components of the Mark VIe control system, and provides detailed knowledge to troubleshoot and maintain the system and the associated equipment. Includes training material derived from actual Mark VIe installed systems: Short lessons followed by handson labs performed on an HMI computer connected to Mark VIe training hardware specially programmed to simulate a turbine. Progressively challenging, this training will help participants learn the basics and build up to intermediate skills, including alarm and system troubleshooting, hardware replacement, and software modifications. Control system experience Familiarizes trainees with the hardware and software components of the Mark VIe control system, and provides detailed knowledge to troubleshoot and maintain the system and associated equipment. Includes training material derived from actual Mark VIe installed systems: Short lessons followed by hands-on labs performed on HMI computer images with software specifically developed to simulate Mark VIe hardware and a turbine. Labs are progressively challenging, and will help participants learn the basics and build up to intermediate troubleshooting skills with the ability to confidently diagnose and troubleshoot alarms. Control system experience Familiarizes participants with the hardware and software components of the Mark VIe control system, and provides detailed knowledge to troubleshoot and maintain the system and associated equipment. Instruction for the operator interface is provided on the first day of the training. The remaining days focus on maintenance of the system. Includes training material derived from actual Mark VIe installed systems: Short lessons followed by hands-on labs performed on HMI computer images with software specifically developed to simulate Mark VIe hardware and a turbine. Labs are progressively challenging, and will help participants learn the basics and build up to intermediate troubleshooting skills with the ability to confidently diagnose and troubleshoot alarms. Control system experience 39

40 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON13404 Mark VIe Control Nuclear E-CON13405 Mark VIe Control Migration from Mark V Control Operator Interface E-CON13406 Mark VIe Control Operator Interface E-CON13407 Mark VIe Control Pre-Fat Nuclear ê B/FR KW US 1 12 ê US 1 12 ê 5 12 ê Familiarizes trainees with the hardware and software components of the Mark VIe control system, and provides detailed knowledge to troubleshoot and maintain the system and associated equipment. Includes training material derived from actual Mark VIe installed systems: Short lessons followed by handson labs performed on an HMI computer connected to Mark VIe training hardware specifically programmed to simulate a turbine. Labs are progressively challenging, and will help participants learn the basics and build up to intermediate skills, including alarm and system troubleshooting, hardware replacement, and software modifications. Note: Training hardware available at a GE facility or a Customer s MTS. Control system experience Familiarizes participants with the hardware and software components of the Mark VIe control system, and covers the graphical interface, alarm system layout, and associated equipment. Includes training material derived from actual migrations (Mark V control system to Mark VIe control system): Lessons followed by hands-on labs that performed on an HMI computer specifically programmed to simulate a turbine. Labs are progressively challenging, and will help participants learn the basics. Control system experience Familiarizes participants with the knowledge to view alarms and use the HMI to monitor the turbine. Includes training material derived from actual Mark VIe installed systems: Lessons followed by hands-on labs performed on HMI computer images with software specifically developed to simulate Mark VIe hardware and a turbine. Labs are progressively challenging, and will help participants learn the terminology and basic operation of the operator interface, building skills to confidently operate the unit and diagnose alarms. Control system experience Familiarizes participants with the hardware and software components of the Mark VIe control system, and provides detailed knowledge on the system and software tools for developing the control logic and screens. Includes training material derived from actual Mark VIe installed systems: Lessons followed by hands-on labs performed on HMI computer images with software specifically developed to simulate Mark VIe hardware and a turbine. Labs are progressively challenging and will help participants learn the basics and build up to intermediate troubleshooting skills with the ability to confidently diagnose and troubleshoot alarms. Note: Training hardware available at a GE facility or a Customer s MTS. Control system experience 40

41 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON23404 Mark VIe Control Troubleshooting Advanced E-CON13408 Mark VIe Control with Integrated Turbine & Compressor Controls E-CON13409 Mark VIe Control with Integrated Turbine & Compressor Controls Operator Interface E-CON13410 Mark VIe Distributed Control System 5 * 5 12 ê 5 12 ê 1 12 ê 5 12 ê B/FR KW US Tests and sharpens troubleshooting and operations skills for the purpose of trip reduction and recovery, maintaining high performance and availability. Covers the fundamental skills of a competent control room operator and an experienced Mark VIe Control TA, including how to properly start and stop a unit, and how to respond to different levels of alarms throughout operation. Participants will learn how to follow an alarm through, using ToolboxST* software to find the singular field device that caused the alarm, and much more. GE documentation is used throughout the course. Fundamental operational and controls skills are recommended Experience with ToolboxST* software Moderate hands-on field experience with Mark VIe Control Familiarizes participants with the hardware and software components of the Mark VIe control system, and provides fundamental knowledge to troubleshoot and maintain the associated equipment. Includes training material derived from actual Installed Mark VIe control systems: Lessons followed by handson labs performed on an HMI computer specifically programmed to simulate a turbine-compressor set. Labs are progressively challenging and will help participants learn the basic skills, including alarm and system troubleshooting. Experience with digital control systems Basic troubleshooting skills Provides the skills required to use the operator interface for a turbine-compressor set using the Mark VIe control with integrated turbine and compressor controls. Experience with operation of a turbine-compressor set with earlier-generation controls Intended for customers currently using the GE Mark VIe Control System as their distributed control system (DCS). Covers the customer s responsibility for the maintenance of the plant, using GE components as well as field instrumentation and communication networks. Includes training that will be representative of a typical Mark VIe DCS installation. Note: Customer-specific material is based on availability at the time of training. Hands-on field experience with Mark VIe Control, including GE-delivered training 41

42 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON13411 Mark VIe Distributed Control System 10 E-CON13412 Mark VIe Distributed Control System * E-CON33401 Mark VIe Control Train-the-Trainer Operator Interface Nuclear ê B/FR KW US 5 12 ê 3 12 ê Familiarizes participants with the hardware and software components of the Mark VIe control system, and provides detailed knowledge to troubleshoot and maintain the system and associated equipment. Includes training material derived from actual Mark VIe installed systems: Lessons followed by labs hands-on labs performed on an HMI computer connected to Mark VIe training hardware and specifically programmed to simulate a turbine. Labs are progressively challenging and will help participants learn the basics and build up to intermediate skills, including alarm and system troubleshooting, hardware replacement, and software modifications. Note: This course is instructed with a generic Distributed Control System control simulation, appropriate for training in Mark VIe control systems. Several labs include optional exercises in which participants are given the opportunity to examine their own software in relation to the learning objective. When available, the instructor will prepare a virtual HMI for use during the course. The virtual HMI contains a copy of a site s control software and screens taken from the Master and Site folders at the site s HMI server. Control system experience Intended for customers currently using the GE Mark VIe Control System as their distributed control system (DCS). Covers the customer s responsibility for the operation of the plant using GE components as well as field instrumentation and communication networks. Includes training that will be representative of a typical Mark VIe Distributed Control System installation. Note: Customer-specific material is based on availability at time of training. Familiarity with an HMI-based Operator Interface Minimal hands-on field experience Assists instructors from nuclear facilities in becoming proficient with documenting procedures, explaining the basics of the system, and using the HMI of the Mark VIe Control system. Developed to provide a fundamental knowledge of the Mark VIe System architecture for use in system analysis, alarm management, and composition of procedural documents, this training addresses review, redlining, and possible modification of current operator training procedures. Assists in reviewing the customer s existing training content and making recommendations for improvements. Site-Specific changes based on new Mark VIe enhancements or customer-driven enhancements will be evaluated to add to the instructional material or procedural documents. Basic knowledge of the Mark VIe system, including GE-delivered training Course content development skills 42

43 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON23405 OpFlex Enhanced Transient Stability Operational Overview E-CON23406 OpFlex Enhanced Transient Stability with AutoTune DX and Cold Day Performance Operational Overview E-CON23407 OpFlex Enhanced Transient Stability with AutoTune DX Operational Overview E-CON23408 OpFlex Enhanced Transient Stability with AutoTune LT Operational Overview 1 12 ê ê ê 1 12 ê Covers the skills required to operate units upgraded with advanced Enhanced Transient Stability (ETS) technology. Conducted under startup to ordinary operating conditions provided by simulation (ETS only). Tests and sharpens troubleshooting and operational skills for the purpose of trip reduction and recovery, maintaining high performance and availability. Addresses advanced controls terminologies, concepts, and practices of these advanced technologies, sensor training and tuning, and identifying and responding to sensor faults. Fundamental operational and controls skills A moderate level of computer literacy is recommended Covers the skills required to operate units upgraded with advanced Enhanced Transient Stability (ETS) technology. Conducted under startup to ordinary operating conditions provided by simulation (ETS only). Tests and sharpens troubleshooting and operational skills for the purpose of trip reduction and recovery, maintaining high performance and availability. Addresses advanced controls terminologies, concepts, and practices of these advanced technologies, sensor training and tuning, and identifying and responding to sensor faults. Fundamental operational and controls skills A moderate level of computer literacy is recommended Covers the skills required to operate units upgraded with advanced Enhanced Transient Stability (ETS) technology. Conducted under startup to ordinary operating conditions provided by simulation (ETS only). Tests and sharpens troubleshooting and operational skills for the purpose of trip reduction and recovery, maintaining high performance and availability. Addresses advanced controls terminologies, concepts, and practices of these advanced technologies, sensor training and tuning, and identifying and responding to sensor faults. Fundamental operational and controls skills A moderate level of computer literacy is recommended Covers the skills required to operate units upgraded with advanced Enhanced Transient Stability (ETS) technology. Conducted under startup to ordinary operating conditions provided by simulation (ETS only). Tests and sharpens troubleshooting and operational skills for the purpose of trip reduction and recovery, maintaining high performance and availability. Addresses advanced controls terminologies, concepts, and practices of these advanced technologies, sensor training and tuning, and identifying and responding to sensor faults. Fundamental operational and controls skills A moderate level of computer literacy is recommended 43

44 Digital Solutions (Controls and Software) (Pages 30-51) > Heavy Duty Gas Turbines (Pages 31-44) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON23409 OpFlex Enhanced Transient Stability with AutoTune MX and Variable Load Path Operational Overview E-CON10801 ActivePoint TM HMI basic Operator Training E-CON33402 Proficy CIMPLICITY TM for Turbine Control Advanced 2 12 ê 3 12 ê 5 12 ê Covers the skills required to operate units upgraded with advanced Enhanced Transient Stability (ETS) technology. Conducted under startup to ordinary operating conditions provided by simulation (ETS only). Tests and sharpens troubleshooting and operational skills for the purpose of trip reduction and recovery, maintaining high performance and availability. Addresses advanced controls terminologies, concepts, and practices of these advanced technologies, sensor training and tuning, and identifying and responding to sensor faults. Fundamental operational and controls skills A moderate level of computer literacy is recommended Provides an overview of the knowledge required to understand and use ActivePoint* HMI technology. A quick reference guide and video are used as an introduction. Generic simulations and scenarios are used to enhance each lesson and topic. Covers the ActivePoint HMI s advanced features, intuitive visual coding, contextual data, and the ability to determine the root cause of a critical event at a glance. Focuses on the maintenance, troubleshooting and development of a Cimplicity* project, as applied to GE equipment (industrial distributed control system, gas and steam turbines). Offered as a standalone course, or as the final course offering in our progressive series on Mark Controls. Addresses the skills and methods required to import points into a project point database, create new screens or modify existing screens and graphics. Training is hands-on, and work can be fully tested and evaluated, and structured to the graphics configuration and standards of site-specific GE equipment. Fundamental knowledge or experience with GE Industrial equipment Practical to high level of computer literacy 44

45 Digital Solutions (Controls and Software) (Pages 30-51) > Steam Turbines (Pages 45-46) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CON20405 CONTROSTEAM TM Automation E-CON10403 CONTROSTEAM TM Basics E-CCP20602 Simulator Based Combined Cycle Power Plant Process Training ST Related 3 12 ê 2 6 ê 5 6 ê Addresses of CONTROSTEAM architecture and hardware (CONTROBLOC), communications overview and rack diagrams. Provides an overview of CONTROCAD engineering tool. Includes steam turbine closed and open-loop controllers, protection concept, steam turbine sequence program, thermal stress evaluation, steam turbine online surveillance tests (valve stroke test), signal processing, and diagnostic and service tools. ALSPA HMI Configuration Course MFC3000 Hardware Course CONTROCAD with MFC3000 Configuration & Course CONTROSTEAM Basics Course Knowledge of power plants Fundamental skills regarding control systems Solid background as an & Control engineer Ability to read technical documents Addresses CONTROSTEAM control system architecture, including functionality of different hardware components. Identifies of equipment in the field. Provides an overview of steam turbine sequence programming. ALSPA HMI Operation Course Knowledge of power plants Fundamental skills regarding control systems Solid background as an & Control engineer Ability to read technical documents Introduces the basics of the HMI and the working environment using simulator equipment. Provides an overview of steam turbine systems, operation and control concept of the steam turbine and the steam bypass system, limiters, and thermal stress evaluation. Discusses starting and operating instructions for the steam turbine, startup prerequisites, fixed pressure and sliding pressure concept, online testing capabilities of the steam turbine, and combined cycle power plant startup and shutdown procedures. Fundamental skills regarding combined cycle power plants Considerable field experience 45

46 Digital Solutions (Controls and Software) (Pages 30-51) > Steam Turbines (Pages 45-46) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-CCP20603 Steam Turbine Operation Training on Simulator 2 6 ê CH Introduces the basics of the HMI and the working environment using simulator equipment. Reviews preparation steps for steam turbine startup, and the steam quality requirement for the startup. Provides an understanding GT hold points in context with steam turbine operation. Covers the startup of the steam turbine using the automatic controller, handling combined cycle power plant load conditions, observing key plant parameters, and using alarms, events and trend displays to analyze the process. Addresses operator actions under transient conditions (such as steam turbine operation concept during gas turbine fuel switchover). Steam Turbine Operation Course Water Steam Cycle Operation Course Any of the following courses: ALSPA HMI Operation Course (Reference # 81504); ADVANT with OperateIT (IIT800xA) Operation Course; IndustrialIT 800M with 800xA Operation Course Fundamental skills regarding control systems 46

47 Digital Solutions (Controls and Software) (Pages 30-51) > Generators (Pages 47-51) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-ELX10101 EX2000 Excitation E-ELX10102 EX2000 Generator E-ELX10201 EX2100 Excitation E-ELX10202 EX2100 Generator E-ELX10301 EX2100e Excitation 3 12 ê 1 12 ê 4 12 ê 1 12 ê 4 12 ê Intended for technicians and engineers, covers generator operation and excitation. Site drawings, system settings and an EX2000 trainer are used for hands-on training. Combines classroom theory, exercises, and site visits to create a comprehensive learning atmosphere. Previous generator operation and/or excitation experience preferred Uses site-specific generator data and turbine control screens to provide participants a solid background for safe generator operation. Addresses the different excitation modes of generator operation, as well as what to expect when changes in plant loads occur. A classroom simulator is used to enhance learning. Familiarity with power plant terminology Intended for maintenance and engineering personnel, covers the skills required to operate, maintain, and troubleshoot an EX2100 exciter or regulator. Consists of classroom theory, exercises, and site visits (when access to equipment is provided). Lab exercises using an EX2100 trainer are used for hands-on training, along with site-specific software and documentation. Previous knowledge of excitation systems is recommended With site-specific generator data and turbine control screens, training gives participants a solid background for safe generator operation. Addresses the different excitation modes of generator operation, as well as what to expect when changes in plant loads occur. A classroom simulator is used to enhance learning. Familiarity with power plant terminology Covers the maintenance and engineering personnel skills required to operate, maintain, and troubleshoot an EX2100e exciter or regulator system. Includes classroom theory, exercises, and site visits to enhance operation, basic troubleshooting, and maintenance skills. Includes EX2100e simulator for hands-on training, along with site-specific software and documentation. Previous knowledge of excitation systems recommended 47

48 Digital Solutions (Controls and Software) (Pages 30-51) > Generators (Pages 47-51) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-ELX10302 EX2100e Excitation and E-ELX10303 EX2100e Generator 5 12 ê 1 12 ê Day one provides generator operations training using a simulator; the remaining four days cover equipment maintenance. Consists of classroom theory, site visits, and lab exercises using an EX2100e simulator for hands-on training with site-specific software and documentation. Previous knowledge of excitation systems recommended Focuses on safe generator operation and fundamentals, demonstrating safe operation with a hands-on, portable simulator. Includes an EX2100e simulator and operator station, as well as site-specific software for discussion. Prior generator operation experience recommended E-ELX10701 Excitation Analogue Voltage Regulation for Generators 2 8 B/FR Covers fundamentals of the excitation-regulation system, including principles of electrotechnical notions and configuration of the analogue regulation system. Addresses excitation system and circuits and provides a functional description of excitation regulation. Provides an overview of instrumentation and protections, power rectifying with thyristors, normal operation, equipment maintenance, and how to proceed when problems are encountered. Provides a description of the regulation system (analogue process), functional descriptions of the automatic and manual channels, operating limits and setting, normal operation, and how to proceed when problems are encountered. and electromechanical knowledge Familiarity with excitation and regulation circuits E-ELX10801 Excitation Digital Voltage Regulation for Generators Description and communication with a PC for maintenance 2 8 B/FR Covers general information about excitation and regulation systems, including principles of electrotechnical notions and configuration of the regulation. Includes an overview of excitation systems or circuits, functional descriptions of excitation and regulation, rectifying thyristors, application of software (functional blocks), software setting specifications (parameters), communication with the digital voltage regulation on site (using HMI software), and how to proceed when problems are encountered. Provides an overview of instructions for connecting a PC, reading parameters on the regulator, operating limits and settings, normal operation, application downloading and uploading, reading or editing parameters, uploading or updating parameters, peturbography trends, variables analysis, and troubleshooting for internal connections of the regulator. Also covers switchable outputs programming, hardware injection, system states and alarms, and using the implementing instructions document for digital regulation maintenance. Knowledge in electronics Advanced voltage regulation experience Familiarity with digital processing 48

49 Digital Solutions (Controls and Software) (Pages 30-51) > Generators (Pages 47-51) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GEN10901 Generator H2Cooling Systems Operation & 3 12 ê Addresses H2-related safety rules. Provides overviews of the gas cooling system with its gas unit, and the seal oil system with its seal oil unit: Configuration, components, and function. Includes instrumentation and monitoring, interpretation of process value readings (pressure, flow rates, gas purity, humidity), alarms, and fault handling scenarios. Covers maintenance procedures, such as purging the generator, replacement of oil filter cartridges, and regeneration of the gas dryer. Addresses cooling and humidification of the brush-gear cooling air. Covers periodic checks of levels, pressures, flow rates, temperatures, gas purity, gas leakage, gas reserves, and periodic functional checks of the various pump units (readiness for operation, change-over functions). Experience in the operation and maintenance of GE power plants Ability to interpret technical documents E-GEN10501 Generator in Hydrogen and Auxiliary Systems Description Running & Incidents 3 8 B/FR Provides an overview and functional descriptions of generator and auxiliary systems, instrumentation and protections. Covers generator hydrogen cooling system: Functional description, preparation and startup, operation, and monitoring. Reviews the generator seal oil system: Functional description, preparation and startup, operation, and monitoring. Reviews the generator gas system: Functional description, preparation, scavenging air and CO2, filling with hydrogen or draining, scavenging the H2 and CO2, operation, and monitoring. Reviews the generator stator water system: Functional description, preparation and startup, operation, and monitoring. E-ELX11501 Generator and Excitation* E-ELX11101 Combisystem Excitation & Static Starting Device* 5 12 ê 5 8 ê, hydraulic, electrical, and electromechanical knowledge Stresses the safe operation of the generator, as well as background in maintenance and troubleshooting skills. Includes hands-on use of an excitation trainer, site-specific drawings and system settings. Prior knowledge of excitation systems is recommended Provides an overview of electrical safety rules and measures. Includes excitation system software and hardware functions (voltage controller, limit controllers, superimposed controllers, reference signal sources). Includes synchronous turbo generator configuration and function, characteristics, steady-state and transient behavior, operating limits, protection, and dynamic response of the excitation system on sudden variations. Covers the converter and its subsystems (power parts, auxiliaries, control, monitoring, and protection), front panel handling (set points, actual values, fault messages, events and records), using software tools for the common control equipment, cross-start manipulations (if applicable), O&M handbook, and hardware diagrams. Operation & Course Knowledge of power plants Degree in electrical or mechanical engineering or a certification (electrical or mechanical technician) 49

50 Digital Solutions (Controls and Software) (Pages 30-51) > Generators (Pages 47-51) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-ELX10103 Operation and GT13E2 E-ELX30101 Generator & Transformer Protection MiCOM TM 5 12 ê CH 4 8 ê Provides an introduction to electrical safety measures and covers single-line diagrams and overview of electrical main components, electrical operation concept, generator and exciter configuration and function, operation ranges and capabilities. Includes review of maintenance, including routine checks, brush replacement, electrical tests, and inspection of the cooling system inside the generator. Covers generator monitoring, MV and LV switchgear: Function, operation, control modes, bus bar transfer modes, locking for safety, hands-on maintenance. Covers the generator circuit breaker, including function and configuration of the main components (SF6 breaker, operating-mechanism), operating modes, key-locking concept, monitoring, and inspections. Covers transformers: Function and configuration, protection, breathers, coolers, pumps, connections, bushings, oil checks, and tightness checks. Covers batteries, battery chargers, inverters, and UPS system: Function and configuration, operation, routine maintenance, and safe working practices. Covers standby DG-Set: Function and configuration, operation, control, protection, periodic functional checks, and contactors. Includes a review of fault tracing in electrical and electronic systems, and interfaces to the distributed control system. Any of the following courses: Combined Cycle Power Plant Introduction; Gas Turbine Power Plant Introduction; Steam Turbine Power Plant Introduction Knowledge of power plants Degree in electrical or mechanical engineering or a certification (electrical or mechanical technician) Ability to review and interpret technical drawings Provides an overview of electrical safety rules and measures. Covers the basic theory and applications of protection functions. Includes numerical generator protection system: System layout, hardware components, software and firmware, and signal data flow. Reviews documentation: Protection, measuring and metering, single-line diagrams, tripping logic diagrams, schematic diagrams, setting lists, training manual, operation & maintenance manual. Covers the user interface program S1: Configuration and parameterization of the system. Includes monitoring functions, such as event and data recording, display of measured quantities, and recording of disturbances. Includes functional checks and maintenance, such as test functions, checklists, error handling, diagnostics, service information, technical support, fault-tracing in electrical systems, and interfaces to the distributed control system. Operation & Course Knowledge of power plants Degree in electrical or mechanical engineering or a certification (electrical or mechanical technician) Ability to review and interpret technical drawings 50

51 Digital Solutions (Controls and Software) (Pages 30-51) > Generators (Pages 47-51) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-ELX30202 Protection System REG ê CH Provides an overview of electrical safety rules and measures. Covers the basic theory and applications of protection functions. Includes numerical generator protection system: System layout, hardware components, software and firmware, and signal data flow. Reviews documentation: Protection, measuring and metering, single-line diagrams, tripping logic diagrams, schematic diagrams, setting lists, training manual, operation & maintenance manual. Covers the user interface program S1: Configuration and parameterization of the system. Includes monitoring functions, such as event and data recording, display of measured quantities, and recording of disturbances. Includes functional checks and maintenance, such as test functions, checklists, error handling, diagnostics, service information, technical support, fault-tracing in electrical systems, and interfaces to the distributed control system. Experience in the electrical operation and maintenance of GE power plants Ability to review and interpret single-line diagrams, technical drawings, and other documents E-ELX21001 Innovation Series LCITM for Turbine Static Start Applications 4 12 US Developed for engineering and maintenance personnel who configure and maintain the LCI static starter, this training includes hardware identification, pump panel troubleshooting and diagnostics, Hyper terminal communications, understanding the monitor commands, and user diagnostic tests. Includes simulators and a fully functioning LCI starter, along with lectures and hands-on exercises to develop a thorough understanding of the equipment. E-ELX30401 LS2100 LCI for Turbine Static Start E-ELX30501 LS2100e LCI for Turbine Static Start 2 12 ê 2 12 ê experience, training, or education Developed for engineering and maintenance personnel who configure and maintain the LCI static starter, this training includes hardware identification and control system ToolboxST* communications, and understanding the monitor commands. Includes a simulator, lectures, and hands-on exercises. experience, training, or education Developed for engineering and maintenance personnel who configure and maintain the LCI static starter, this training includes hardware identification, control system ToolboxST* communications, UCSB programming, and alarm viewer configuration. Includes simulators and a walk-through (if available) of a fully functioning LCI starter, along with lectures and hands-on exercises. experience, training, or education 51

52 Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER10101 LM2500 Aero Package /Familiarization* E-AER10201 LM2500+ Aero Package /Familiarization* E-AER10102 LM2500 Package * 5 12 ê 5 12 ê 5 12 ê Covers topics from basic gas turbine theory to detailed turbine operation to support consistent, trouble-free performance from the engine and its associated equipment. Enhances gas turbine operation skills to help participants analyze operating problems and take the necessary corrective action. Emphasizes the operator s responsibilities with regard to auxiliary systems, operational data collection, and evaluation. Covers the interpretation of a fault annunciation, and how to determine if the annunciated fault can be remedied by operator action or by the assistance of instrumentation and/or maintenance personnel. Focuses on package familiarization, starting, loading, and specific operator checks of the various turbine support systems and auxiliary systems for safe and reliable operation. Requires a minimum of 4 students. Covers topics from basic gas turbine theory to detailed turbine operation to support consistent, trouble-free performance from the engine and its associated equipment. Enhances gas turbine operation skills to help participants analyze operating problems and take the necessary corrective action. Emphasizes the operator s responsibilities with regard to auxiliary systems, operational data collection, and evaluation. Covers the interpretation of a fault annunciation, and how to determine if the annunciated fault can be remedied by operator action or by the assistance of instrumentation and/or maintenance personnel. Focuses on package familiarization, starting, loading, and specific operator checks of the various turbine support systems and auxiliary systems for safe and reliable operation. Requires a minimum of 4 students. Enhances gas turbine operation skills to help participants analyze operating problems and take the necessary corrective action. Requires a minimum of 4 students. Package Familiarization Course Knowledge of power plant systems and operation 52

53 Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER10202 LM2500+ Package * E-AER10103 LM2500 SAC/DLE Engine Familiarization 5 12 ê 3 12 ê Emphasizes the operator s responsibilities with regard to auxiliary systems, operational data collection, and evaluation. Requires a minimum of 4 students. Package Familiarization Course Knowledge of power plant systems and operation Covers the interpretation of a fault annunciation, and how to determine if the annunciated fault can be remedied by operator action or by the assistance of instrumentation and/or maintenance personnel. Focuses on package familiarization, starting, loading, and specific operator checks of the various turbine support systems and auxiliary systems for safe and reliable operation. Requires a minimum of 4 students. E-AER10104 LM2500 SAC/DLE Level 1 E-AER10105 LM2500 Level 2 Cold E-AER10106 LM2500 and LM2500+ DLE Level 2 Hot 3 8 US Addresses the skills required to perform Level 1 maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500 Engine Familiarization Course is highly recommended Reasonable level of mechanical/hand tool skills 5 8 US Addresses the skills required to perform Level 2 cold maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500 Engine Familiarization Course is highly recommended Reasonable level of mechanical/hand tool skills 5 8 US Addresses the skills required to perform Level 2 hot maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500 Engine Familiarization Course is highly recommended Reasonable level of mechanical/hand tool skills 53

54 Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER10107 LM2500 and LM2500+ SAC Level 2 Hot E-AER10203 LM2500+ Borescope Inspection E-AER10204 LM2500+ SAC/DLE Engine Familiarization E-AER10205 LM2500+ SAC/DLE Level 1 E-AER10206 LM2500+ SAC/DLE Level 2 Cold E-AER10108 LM2500 Borescope Inspection 5 8 US Addresses the skills required to perform Level 2 hot maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500/LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 2 8 US Introduces the procedures required to assess the operational condition of internal gas turbine components with the use of borescope equipment. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 3 8 KW US Covers basic gas turbine theory, construction, and operation. Focuses on basic turbine construction, major components, and operation. Requires a minimum of 4 students. 5 8 US Addresses the skills required to perform Level 1 maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 5 8 US Addresses the skills required to perform Level 2 cold maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 2 8 US Introduces the procedures required to assess the operational condition of internal gas turbine components with the use of borescope equipment. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM2500 Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 54

55 Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER10301 LM6000 Aero Package /Familiarization* E-AER10302 LM6000 Package * E-AER10303 LM6000 SAC/DLE Engine Familiarization 5 12 ê 5 12 ê 3 12 ê Covers topics from basic gas turbine theory to detailed turbine operation for consistent, trouble-free performance from the engine and its associated equipment. Enhances gas turbine operation skills to help participants to analyze operating problems and take the necessary corrective action. Emphasizes the operator s responsibilities with regard to auxiliary systems, operational data collection, and evaluation. Covers the interpretation of a fault annunciation, and how to determine if the annunciated fault can be remedied by operator action or by the assistance of instrumentation and/or maintenance personnel. Focuses on package familiarization, starting, loading, and specific operator checks of the various turbine support systems and auxiliary systems for safer and more reliable operation. Developed for operations and maintenance personnel, this training introduces routine preventative maintenance procedures and minor mechanical maintenance. Covers basic troubleshooting, and summarizes the inspections required for minor gas turbine-generator mechanical maintenance. Operation and maintenance personnel should attend this course together to develop a working relationship regarding the maintenance requirements. Also includes detail on Level 1 maintenance work packages and familiarization with the O&M Manual. Does not include repair procedures for gas turbine components. Package Familiarization Course Knowledge of power plant systems and operation Covers basic gas turbine theory, construction, and operation. Focuses on basic turbine construction, major components, and operation. 55

56 Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER10304 LM6000 PA/PC Level 1 E-AER10305 LM6000 PA/PC Level 2 Cold E-AER10306 LM6000 PA/PC Level 2 Hot E-AER10307 LM6000 PA/PC Borescope Inspection 5 8 US Addresses the skills required to perform Level 1 maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 7 8 US Addresses the skills required to perform Level 2 cold maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 7 8 US Addresses the skills required to perform Level 2 hot maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 2 8 US Covers the procedures required to assess the operational condition of internal gas turbine components using borescope equipment. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical/hand tool skills 56

57 SITE SPECIFIC (PAGES 04-12) Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER11201 Gas Turbine - LM9000 Aero Package Operation / Familiarization** 5 12 ê Covers topics from Basic Gas turbine theory to detailed turbine operation to ensure consistent, trouble-free performance from the engine and its associated equipment. Develops a background in gas turbine operation that enables participants to analyze operating problems properly and take the necessary corrective action. Emphasizes the operator s responsibilities with regard to auxiliary systems, operational data taking and evaluation. E-AER11202 Gas Turbine - LM9000 Package ** 5 12 ê Introduces operations and maintenance personnel to the routine preventative maintenance procedures and minor mechanical maintenance. Covers basic troubleshooting, and a summary of the inspections required for minor gas turbine generator mechanical maintenance. Operation and maintenance personnel should attend together to develop a working relationship regarding the maintenance requirements. E-AER10401 LMS100 Aero Package /Familiarization* E-AER10402 LMS100 Package * E-AER10403 LMS100 SAC Engine Familiarization 5 12 ê 5 12 ê 3 12 ê Introduces the basic skills and knowledge required for proper operation of the turbine and its associated systems. Focuses on operator responsibilities, such as startup, loading, and monitoring during operation. Developed for operations and maintenance personnel, this training introduces routine preventative maintenance procedures and minor mechanical maintenance. Covers basic troubleshooting, and summarizes the inspections required for minor gas turbine-generator mechanical maintenance. Operation and maintenance personnel should attend this course together to develop a working relationship regarding the maintenance requirements. Also includes detail on Level 1 maintenance work packages and familiarization with the O&M Manual. Does not include repair procedures for gas turbine components. Package Familiarization Course Knowledge of power plant systems and operation Covers basic gas turbine theory, construction, and operation. Focuses on basic turbine construction, major components, and operation. * and only available for power generation applications 57

58 Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER10404 LMS100 Level US Addresses the skills required to perform Level 1 maintenance on the LMS100 gas turbine. Consists of classroom instruction and hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LMS100 Familiarization course is highly recommended Reasonable level of mechanical skill and use of hand tools is required E-AER10405 LMS100 Level 2 Cold 7 8 US Addresses the skills required to perform Level 2 cold maintenance on the LMS100 gas turbine. Consists of classroom instruction and hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LMS100 Familiarization course is highly recommended Reasonable level of mechanical skill and use of hand tools is required E-AER10406 LMS100 Level 2 Hot 7 8 US Addresses the skills required to perform Level 2 hot maintenance on the LMS100 gas turbine. Consists of classroom instruction and hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Requires a minimum of 4 students. Basic understanding of a gas turbine or completion of the LMS100 Familiarization course is highly recommended Reasonable level of mechanical skill and use of hand tools is required 58

59 Aeroderivative Gas Turbines (Pages 52-59) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-AER10501 TM2500 Aero Package /Familiarization* E-AER10601 TM2500+ Aero Package /Familiarization* E-AER10502 TM2500 Aero Package * E-AER10602 TM2500+ Aero Package * E-AER10603 TM2500+ Package Installation & Commissioning 5 12 ê 5 12 ê 5 12 ê 5 12 ê 2 12 ê Introduces the basic skills and knowledge required for proper operation of the TM2500 model turbines and their associated systems. Focuses on operator responsibilities, such as startup, loading, and monitoring during operation. Introduces the basic skills and knowledge required for proper operation of the TM2500 model turbines and their associated systems. Focuses on operator responsibilities, such as startup, loading, and monitoring during operation. Developed for operations and maintenance personnel, this training introduces routine preventative maintenance procedures and minor mechanical maintenance. Covers basic troubleshooting, and summarizes the inspections required for minor gas turbine-generator mechanical maintenance. Operation and maintenance personnel should attend this course together to develop a working relationship regarding the maintenance requirements. Also includes detail on Level 1 maintenance work packages and familiarization with the O&M Manual. Does not include repair procedures for gas turbine components. Knowledge of power plant systems and operation Developed for operations and maintenance personnel, this training introduces routine preventative maintenance procedures and minor mechanical maintenance. Covers basic troubleshooting, and summarizes the inspections required for minor gas turbine-generator mechanical maintenance. Operation and maintenance personnel should attend this course together to develop a working relationship regarding the maintenance requirements. Also includes detail on Level 1 maintenance work packages and familiarization with the O&M Manual. Does not include repair procedures for gas turbine components. Knowledge of power plant systems and operation Developed as a prerequisite to on-the-job training, this course introduces participants to the TM2500+ package, and to the tasks required to install and commission the gas turbine package. Covers setting the trailers, performing power train alignment, connecting the auxiliary equipment, precommissioning of the subsystems, and commissioning activities. Package Familiarization Course Knowledge of power plant systems and operation 59

60 Heavy Duty Gas Turbines (Pages 60-65) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GAS10401 Gas Turbine Introduction for Power Plant Management E-GAS12001 Gas Turbine * E-GAS22101 Gas Turbine E-Class Turbines Advanced 5 12 ê ê 5 12 ê Provides an introduction to gas turbine power plant fundamentals. Covers the power plant designation system, and reading the process and instrumentation diagram (P&ID). Provides insight on gas turbine operation with simulator support and maintenance overview. Technical background Familiarity with power plant management Developed for supervisors, operations, and maintenance personnel, this training focuses on the operation of GE heavy-duty gas turbine-generator units, develops a background in gas turbine-generator support systems and operations, and will help participants to analyze operating problems and take the necessary corrective action. Also details the configuration and construction of the gas turbine-generator. Includes a detailed description of the gas turbine-generator s major components, the functions of their auxiliary systems, the operator s responsibilities regarding systems operations, operational data acquisition, and the evaluation of anomalies through the use of classroom instruction and exercises. Site-specific process alarms and HMI control screens are also covered. Emphasis is placed on the operator s understanding of functionality and operation of the various auxiliary systems, control systems, and operating parameters. Participants are instructed on methods to interpret a fault annunciation and determine if the annunciated fault can be remedied by operator action or with the assistance of instrumentation and/or maintenance personnel. Focuses on the starting, loading, and specific operator checks of the various turbine support and auxiliary systems for reliable operation of the gas turbine-generator unit, and the effects operation has on major mechanical maintenance. May include site visits to familiarize participants with the physical layout of the gas turbine-generator, and the location of the various system components. Also provides an opportunity to correlate the system piping schematics to the respective system hardware. Prior hands-on gas turbine equipment experience is recommended Completion of GE s five-day gas turbine operations overview, operations, or maintenance course is recommended Developed to enhance GE E-class (7EA and 9E) gas turbine-generator operator knowledge and skills. Provides a detailed overview of gas turbine operating sequences and control and protection functions. Addresses gas turbine-generator operation and improves the participant s ability to properly analyze operating problems and take the necessary corrective action. Focuses on the gas turbine and generator control and protection, the operational relationships of the compressor, combustion and turbine sections and generator systems. Turbine auxiliary support systems are briefly discussed. Prior gas turbine operating experience or familiarity with gas turbine operation and control systems Gas Turbine Overview Course or Gas Turbine Course 60

61 Heavy Duty Gas Turbines (Pages 60-65) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GAS22201 Gas Turbine F-Class Turbines Advanced E-GAS10201 Gas Turbine Operation Simulator Supported E-GAS20202 Gas Turbine Operation Training on Simulator 5 12 ê ê 2 6 ê Developed to enhance GE F-class gas turbine-generator operation skills, this course provides a detailed overview of gas turbine operating sequences, control, and protection functions. Addresses operational skills and expands upon the participant s background in gas turbine-generator operation, improving the ability to properly analyze operating problems and take the necessary corrective action. Focuses on gas turbine and generator control and protection, operational relationships of the compressor, combustion and turbine sections, and generator cooling system. Turbine auxiliary support systems are briefly discussed. Gas Turbine Overview Course or Gas Turbine Course Prior gas turbine operating experience or familiarity with gas turbine operation and control systems Describes the purpose, configuration, and function of a gas turbine s subsystems, such as lube oil, jacking oil, power oil, fuel and NOX water systems, air intake, variable guide vanes, blow off valves, etc. Explains the monitoring and protection concept of the GT. Covers interpretation and assessment of malfunctions using a GT simulator. Describes the concept, configuration, and functions performed by the electro-hydraulic safety system. Covers the pre-start checks to obtain start release, and walk down checks. Explains the automatic and manual procedures for starting, synchronizing, loading, de-loading, and shutting down, using a GT simulator. Summarizes the sequencer steps of the GT proceeding during startup and shutdown operation. Addresses features of all operation modes (standstill, startup, load operation, shutdown, rotor barring). Gas Turbine Overview Course or Gas Turbine Course Knowledge of power plants Ability to read technical documents Introduces the basics about the HMI and the working environment, using simulator equipment. Reviews preparation steps for GT startup and checking the release criteria for startup. Covers startup of the gas turbine (run-up, idle and load operation), handling different plant load conditions, and understanding the concept of hold points. Addresses observation of key plant parameters, using the alarms, events, and trend displays to analyze the process. Includes operator actions under transient conditions (handling GT PLS, TRIP etc.). Any of the following courses: Gas Turbine Operation, Simulator Supported Course; ALSPA HMI Operation Course; ADVANT with OperateIT (IIT800xA) Operation Course; IndustrialIT 800M with 800xA Operation Course Fundamental skills regarding control systems 61

62 Heavy Duty Gas Turbines (Pages 60-65) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GAS12002 Gas Turbine * E-GAS10101 GT13E2 Gas Turbine Systems E-GAS20101 GT13E2 Inspection 5 12 ê 3 12 ê CH ê Provides information on the basic maintenance requirements for all types of GE heavy-duty gas turbines and their auxiliary support systems. Model Series (MS) / frame sizes covered: 3, 5, 6, 7 and 9 B/E and F class unit types. Provides participants a basic understanding of gas turbine construction, how a turbine works, and requirements for maintenance and inspection procedures. Covers the GT13E2 thermal block: Main components, parts dimensions, weight, and function. Provides an overview of gas turbine systems, including the purpose, configuration and function of the following systems: Lube oil system, jacking oil system, power oil system, fuel gas system, fuel oil system, NOx water system, air intake system, variable inlet guide vanes, blow off valves, and the purpose, confiiguration, and function of the gas turbine monitoring and protection system. Includes discussion on the use of operation and maintenance manuals, P&I diagrams and single-line diagrams, operating instructions (including typical process set points and process values), concept of the electro-hydraulic safety system. Addresses testing of the gas turbine protection system: Trip block testing, overspeed simulation, load rejection, cooling of the gas turbine hot gas parts, daily and weekly gas turbine maintenance. Includes practical, hands-on exercises and walk down check of the gas turbine during standstill, prior to the start, and during operation. Fundamental skills regarding combined cycle power plants Considerable field experience Covers planning, preparation, and setting up a site for a C-inspection. Includes working with documentation, such as O&M manuals and test certificates. Overview of disassembly and reassembly of the turbine instrumentation, applying step-by-step instruction for disassembly, inspections, and reassembly of all turbine components. Covers special tools for disassembly and reassembly. Includes alignment of the outer and inner casing to the rotor (radial rotor position), and coupling alignment. Includes preparation work for startup of the gas turbine and cleaning of systems, motor roll, and first ignition following the inspection. background Familiarity with the service or erection of power plants 62

63 Heavy Duty Gas Turbines (Pages 60-65) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GAS10102 GT13E2 Systems & Components E-GAS10203 GT26 Gas Turbine Systems E-GAS20201 GT26 Inspection (with Retractable EV Burner) 7 12 ê 3 12 ê CH ê Covers the GT13E2 thermal block: Main components, parts dimensions, weight, and function. Provides an overview of the gas turbine s systems, including the purpose, configuration, and function of the following: Lube oil system, jacking oil system, power oil system, fuel gas system, fuel oil system, NOx water system, air intake system, variable inlet guide vanes, and blow off valves. Introduces proper use of operation & maintenance manuals: Assembly and disassembly procedures, working with quality documentation, and test certificates. Ability to interpret technical documents, such as Piping & Diagrams (P&ID) and drawings background Familiar with the service or erection of power plants Covers the GT26 thermal block: Main components, parts dimensions, weight, and function. Provides an overview of gas turbine systems, including the purpose, configuration, and function of the following systems: Lube oil system, jacking oil system, power oil system, fuel gas system, fuel oil system, NOx water system, air intake system, variable inlet guide vanes, and blow off valves. Also covers the purpose, configuration, and function of the gas turbine monitoring and protection system. Includes discussion on the use of operation and maintenance manuals, P&I diagrams and single-line diagrams, operating instructions (including typical process set points and process values), and concept of the electrohydraulic safety system. Provides an overview on testing the gas turbine protection system: Trip block testing, overspeed simulation, load rejection, cooling of the gas turbine hot gas parts, daily and weekly maintenance of the gas turbine. Includes practical, hands-on exercises and walk down check of the gas turbine during standstill, prior to the start, and during operation. Fundamental skills regarding combined cycle power plants Considerable field experience Covers preparation, planning, and setting up a site for C-inspection. Includes working with documentation, such as O&M manuals and test certificates. Overview of disassembly and reassembly of the turbine instrumentation, applying step-by-step instruction for disassembly, inspections, and reassembly of all turbine components. Covers special tools for disassembly and reassembly. Includes alignment of the outer and inner casing to the rotor (radial rotor position), and coupling alignment. Includes preparation work for startup of the gas turbine and cleaning of systems, motor roll, and first ignition following the inspection. background Familiarity with the service or erection of power plants 63

64 Heavy Duty Gas Turbines (Pages 60-65) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GAS10204 GT26 Systems & Components (with Retractable EV Burner) ê Covers the GT26 thermal block: Main components, parts dimensions, weight, and function. Provides an overview of gas turbine systems, including the purpose, configuration, and function of the following systems: Lube oil system, jacking oil system, power oil system, fuel gas system, fuel oil system, NOx water system, air intake system, variable inlet guide vanes, and blow off valves. Includes purpose, configuration and function of the gas turbine s main components: Compressor, combustion chamber, turbine, rotor, blades and vanes, bearings, instrumentation to the thermal block, sealing, and cooling air. Includes discussion on the use of operation and maintenance manuals: Assembly and disassembly procedures, working with quality documentation and test certificates, and exercises to help participants find the required documents in the maintenance manual. Ability to interpret technical documents, such as Piping & Diagrams (P&ID) and drawings background Familiarity with the service or erection of power plants E-GAS10205 GT Routine GT24/GT CH Cover the configuration and function of an annular combustor engine of GT 24 and GT 26. Overview of the purpose and the duration of the three types of inspection on the gas turbine (A, B, C) Describe and carry out the required measurements before, during and after an A,B or C-inspection overview. Describe the correct use of the relevant documentation such as Test Certificates, Procedures and O&M Manuals, select and correctly use of the relevant special tools, for performing the tasks required for an inspection, the function of the installed. Perform in-situ Radial Rotor Position measurements, calculations and possible adjustments, describe and apply the disassembly and re-assembly of, EV Burners, EV Lances, SEV Lances, Flame Monitors, Pulsation Probes EV and SEV, Ignition Probes, in-situ Boroscope preparations and inspections. Apply all EHS procedures relevant to the task. Basic knowledge of power plant equipment, systems and operation Experience in power plant and/or general equipment maintenance 64

65 Heavy Duty Gas Turbines (Pages 60-65) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GRL10507 Shaft Alignment of Turbogenerator Sets 2 10 L/FR Provides an overview of shaft alignment. Covers the definitions of supports alignment, rotors alignment, aim of shaft alignment, causes and consequences of misalignment, characteristics of defects on couplings, different type of shaftline, validation and the conditions of measurement, misalignment of shaftlines when the group is operating, measurement of misalignment defects at coupling, and signs convention. Includes discussion of materials: Concentricity check, methodology by contact, analysis of records. Includes parallelism check: Methodology by contact, analysis of records. Covers shaft alignment checks with laser measurements: Principle advantages, calculation of alignment correction, different methods of alignment surveys on an operating machine, and case studies. knowledge 65

66 Steam Turbines (Pages 66-71) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-STM10101 Handling Parts of Steam Turbines 3 8 L/FR Provides instructions for proper handling of steam turbine parts. Covers abnormalities, safety rules and responsibilities, specific lifting devices for transport, and management responsibilities. Includes slinging and handling reversal: Definitions, slinging, load analysis, lifting, and reversal. Includes rotors handling: Goal and risks of handling, lifting devices, tools, rotor preparation, lifting, displacement and storage of the rotor, and use of the rotor lifting tool. Crane operation and slinging certification E-STM10601 Industrial Steam Turbines General Overview for Risk Assessment 2 10 L/FR Introduces the general configuration of steam turbines. Covers operation: Expansion stage principles, impulse and reaction turbine, configuration of main steam turbine components, operation principles (constraints, expansion, shaft line dynamic, seals), and auxiliary systems (lubrication, seals, security, control system). Covers the main steps of turbogenerator assembly, assembly and adjustment means, and adjustment examples. Addresses checking, adjustments, and main tests during commissioning. Provides an overview of machine acceptance: Performance tests principles, examples of specifications, measurement devices, measurement data processing software. and maintenance. Covers types of preventive and scheduled maintenance. Preventive maintenance: Permanent monitoring, detection, non-destructive testing, and routine operational maintenance. Scheduled maintenance: Defined scope based on small, medium and large inspection scope as per O&M manuals. Provides an overview of spare parts: Critical spare parts, safety spare parts list, spare parts list for small, medium and large inspections. E-STM10602 Industrial Steam Turbines Practical Exercise 5 8 L/FR Provides an overview of turbine operation and documentation. Includes auxiliary circuits, safety systems, lexicon, reading of the drawings, maintenance procedures, control datasheets, record datasheets, and operations follow-up. Covers turbine operation, documentation and configuration: Components, library/archive, reading of drawings, test certificates, records for safety, chemicals, lifting, and shipping. Introduces responsibility and behavior, slinging and handling (includes choice of slings, shackles and lifting eyes), angles of lifting (height under lifting hook, procedure), loads to handle, tools and check, axial and radial clearance, checking reference bearing/rotor, micrometric gauge (before and after disassembling), micrometer, gauge, and caliper. Covers segments check, radial clearances, setting, rotor positioning, and thrust bearing settings. Disassembly/reassembly: Marks (marking of parts, identification, rear, back, left, right), state of the parts after disassembly, keys positioning, and tightening. Requires a minimum of 6 students Advanced mechanical skill Familiar with metrology and basic mechanical tools 66

67 Steam Turbines (Pages 66-71) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-STM10701 Steam Turbine Conversion/ Modification/ & E-STM10702 Steam Turbine Conversion/ Modification/ with Controls E-STM10801 Steam Turbine * 2 12 ê 5 12 ê 5 12 ê Provides detailed information on restarting a GE steam turbine following a steam path upgrade. Reviews the skills required to operate a GE steam turbine for peak availability, reliability and production. Includes a detailed discussion of mechanical changes which can affect unit startup and shutdown. Root causes of the most common operational problems are examined and corrective actions are discussed. Prior hands-on plant maintenance experience Covers all CMU features, including a review of the changes, modifications, and upgrades which will affect unit operation. Provides detailed information on the skills required to operate a site-specific GE steam turbine for peak availability, reliability, and production. Major components are discussed, and participants explore turbinegenerator auxiliaries, HMIs, process alarms, and startup and shutdown processes. Reviews auxiliary systems from the ground up by discussing unit-specific process alarms, HMI monitoring capability, P&IDs and device summaries. Covers the full potential and limitations of all Steam Turbine support systems. Prepares participants to handle complex process situations by learning to detect the early warning signs, site-specific startup permissives and startup and shutdown processes, and load changes. Root causes of the most common operational problems are examined and corrective actions are discussed. Provides an understanding of the maintenance requirements for GE steam turbines and their support systems, an understanding of steam turbine maintenance fundamentals, and preventive maintenance requirements. Covers operation impact on maintenance, routine maintenance, and inspections. Prior hands-on plant maintenance experience Reasonable computer skills 67

68 Steam Turbines (Pages 66-71) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-STM10802 Steam Turbine * E-STM20701 Steam Turbine Advanced ê 5 12 ê Provides operators, engineers, supervisors, and maintenance personnel with detailed information on the safe operation of a GE-manufactured steam turbine-generator unit. Steam turbine-generator process specifics are discussed, helping participants to properly analyze operating problems and take the necessary corrective action. Provides recommended starting and loading specifics, operator s daily and weekly tests, along with all sitespecific process alarms and control HMI screens. Emphasis is placed on the operator s understanding of functionality and operation of the various auxiliary systems, control systems, and operating parameters. Prior hands-on steam plant experience and familiarity with steam plant systems Ability to read technical documents Reasonable computer skills Reviews the skills required to operate a site-specific GE steam turbine for peak availability, reliability and production. Covers major components and explores turbine-generator auxiliaries, HMIs, process alarms, and startup and shutdown processes. Addresses auxiliary systems from the ground up by discussing unit-specific process alarms, HMI monitoring capability, P&IDs and device summaries, and the full potential and limits of all steam turbine support systems. Participants learn to handle complex process situations by learning to detect the early warning signs of trouble. Covers startup permissives, startup and shutdown processes, and load changes. Root causes of the most common operational problems are examined and all corrective actions are discussed. Prior hands-on steam plant experience and familiarity with site-specific steam plant systems 68

69 Steam Turbines (Pages 66-71) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-STM10102 Steam Turbines Diaphragm Alignments in a Turbine Casing Basic and Principles 1 6 L/FR Addresses general operating principles of diaphragms, including an overview of main parts and details of constitution. Covers the measurement device and its operation. Includes detailed description of test implementation and location of the test points. Reviews measurement analysis and comparison with required values. knowledge E-STM10103 Steam Turbines General Description Main differences between turbines of the nuclear fleet principles 5 10 L/FR Provides an overview of the steam turbine description, including the shaft line and the main components (modules, bearings, steam chests, steam pipes). Addresses steam turbine operation: Thermodynamic energy transformation of steam into kinetic energy and work, triangle of speeds, two operation types (impulse turbine and reaction turbine), twisted blades, and thermodynamic characteristics of different turbines of the nuclear fleet. Covers characteristics and particulars of the different turbines in the nuclear fleet: CP0-CP1 steam turbines, CP2- P4-P 4 steam turbines, N4-EPR steam turbines. Addresses the functional role of each auxiliary system: System description, operational control system and monitoring, lubricating system, seals, drains, control fluid system, safeties control system, monitoring system, moisture separator reheaters. Covers maintenance: General principles, preventive maintenance, maintenance preparation, maintenance programs. knowledge E-STM20101 Steam Turbines (CEM, Rateau Design) 10 8 L/FR Developed for qualified mechanics and turbine fitters, this training provides an overview on turbine operation and documentation. Provides an overview of auxiliaries circuits, safety systems, lexicon, reading and understanding drawings, maintenance procedures, control datasheets, record datasheets, and operations follow-up. Addresses safety and quality: Management of devices and means, gestures, handling, slinging, products, solvents, consignment and exceptional, modes of work. Covers responsibility and behavior, hold points and notifications, internal checks, statements, documentation, reports drafting, slinging and handling (includes choice of slings, shackles and lifting eyes), angles of lifting (height under lifting hook, procedures, loads to handle), gestures, positioning, part/handling (visibility, marks), part reversal, packing plan, guidance, lifting tools and checks (axial and radial clearances), checking: reference bearing/ rotor, micrometric gauge before and after disassembling, silks rotor and bearing, micrometer, gauge, caliper, segments checks, radial clearance setting, rotor positioning, and thrust bearings settings. Covers disassembly/reassembly: Marks (marking of parts, identification, rear, back, left, right), state of the parts after disassembly (visual examination), key positioning, and tightening. Advanced experience in mechanics and turbine fitting 69

70 Steam Turbines (Pages 66-71) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-STM20102 Steam Turbines Principles 3 10 L/FR Provides general principles and a description of steam turbine maintenance. Addresses the auxiliary systems and their basic maintenance. Covers preventive maintenance and maintenance manuals: General guidelines, turbine shutdown for maintenance, and fast cooling. Provides a steam turbine description, and covers contractual tools and preventive maintenance exercises. knowledge Attended The steam turbine overall description PDT-ST-10 training course E-STM10104 Steam Turbines Overall Description 2 10 L/FR Provides a steam turbine description and addresses the shaft line. Covers main components: HP, IP & LP modules, bearings, steam chests, steam pipework. Addresses auxiliary systems: Lubricating system, drains, control fluid system, monitoring system, safeties, and control system. E-STM10105 Steam Turbines Blading Basic Information 1 10 L/FR Addresses the basics of steam turbine blading. Impulse and reaction turbines are discussed. Provides an overview of right and left blades, different types of blades, impulse turbine principles, reaction turbine principles, moment weight, and practical calculation methodology on site. E-STM10501 Thermal Power Stations Water and Steam Cycle 1 10 L/FR Provides an introduction to steam and water cycles. Covers the balance of plant mechanics, water systems, fundamentals of thermodynamics, steam and water main components, steam generators, steam turbines, cold end and cooling systems, combined cycles, and nuclear cycles. E-BOI10101 Thermal Process Basic Principle and the Thermal Process Simulator 3 6 L/FR Covers a plant presentation: Main circuits, functional breakdown, source documents. Addresses basic notions: Thermodynamics, combustion, and control. Covers the principles, main circuit items, and safety systems for circuit circulation, circuit fuel, circuit steam and water, circuit air and flue gas, and circuit power. 70

71 Steam Turbines (Pages 66-71) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-STM10502 Thermodynamics Applied to Steam Turbines Steam Product Line 1/2 10 L/FR Provides an introduction to thermodynamic purpose. Covers enthalpy: Water steam enthalpy, energy transfer, and entropy. Addresses different kinds of water steam expansion: In a steam chest, in the first stage of an HP turbine (partial or total injection), in a turbine steam path, in the gland steam boxes, in the drains, and different types of exchangers, (water/ steam, steam/steam, water/oil, etc.). E-STM10603 TM2 Industrial Steam Turbines Overall Description 2 10 L/FR Provides an overall description of steam turbine theory: Steam turbine operation principles, turbine speed reducers. Covers HP steam turbine, LP steam turbine, steam path, stop valves, HP and LP control valves, bearings, thermal expansions, and couplings. Addresses auxiliary systems: Lubricating systems, drains, gland steam, control fluid systems, monitoring systems, safeties, and control systems. knowledge 71

72 Boilers (Pages 72-76) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-BOI10104 Boiler Operation (Tangentially Fired)* E-BOI10105 Boiler (Tangentially Fired)* E-BOI10102 Boiler Configuration and Testing Fundamentals E-BOI10103 Low Nox Operation and E-BOI10118 Boiler Operation ê ê 2 20 ê 2 12 ê ê This program aims to satisfy fundamental knowledge requirements on the operation of a Boiler. The program is tailored to the installed equipment, using current operating philosophies. For each topic, a combination of classroom lecture and discussion will first review the system/equipment arrangement and function, and then lead the student to an understanding of both normal and abnormal system/equipment operating procedures and parameters. Classroom presentations will be reinforced with system walk downs. Knowledge of power plants This program aims to satisfy fundamental knowledge requirements on the maintenance of a Boiler. The program is tailored to the installed equipment, using current maintenance philosophies. Instruction will focus on the proper methods for inspection and maintenance of boiler components and auxiliaries, proper documentation of findings, and suggested approaches for repair of serious findings. Classroom presentations will be reinforced with system walk downs. Knowledge of power plants Provides detailed information on measuring and maintaining plant and boiler performance objectives. Focuses on the understanding of boiler performance, technical knowledge of the combustion process, and boiler performance testing techniques. A minimum of three years of performance engineering or plant engineering is recommended Provides detailed information on the operation and maintenance of Low NOx burner upgrades. Training is tailored to the installed equipment, using current operating and maintenance philosophies. Provides knowledge required to operate the upgraded systems and equipment in accordance with the recommended procedures and system specifications. Also provides knowledge to plan for and safely perform preventive maintenance associated with the upgrade. Provides fundamental information on the operation of a boiler. Training is tailored to the installed equipment, using current maintenance philosophies. For each topic, a combination of classroom instruction and discussion review the system/equipment arrangement and function, leading participants to an understanding of both normal and abnormal system/equipment operating procedures and parameters. Classroom presentations are reinforced with system walk downs. 72

73 Boilers (Pages 72-76) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-BOI10119 Boiler E-BOI10106 Combustion Tuning for Emissions (CO, NOx) E-BOI10107 Boiler Inspection Seminar Series Session 1 Boiler Inspection Fundamentals E-BOI10108 Boiler Inspection Seminar Series Session 2 Boiler Component Failure Causes & Corrective Repair E-BOI10109 Boiler Inspection Seminar Series Session 3 Pressure Part Failure Analysis & Prevention ê 2 20 ê 2 25 ê 2 20 ê 2 15 ê Provides fundamental information on the maintenance of a boiler. Training is tailored to the installed equipment, using current maintenance philosophies. Instruction focuses on the proper methods for inspection and maintenance of boiler components and auxiliaries, proper documentation of findings, and suggested approaches for repair of serious findings. Classroom instruction is reinforced with system walk downs. Provides detailed information on optimum NOx/CO emissions from a coal-fired steam generator. Emphasis is on combustion system improvement in a tangential firing system. Boiler Configuration and Testing Fundamentals Seminar is recommended Provides detailed information on the maintenance of the boiler and its auxiliaries. Emphasis is placed on common points for all boiler inspections. Addresses boiler configuration variations, based on application and fuel. Focuses on steel selection, water treatment and steam quality. Covers pressure part failure mechanisms, causes and prevention. Provides detailed information on inspection and maintenance of the boiler and its auxiliaries. Emphasis is placed on the details of inspection and preventative measures to improve component reliability. Addresses the subject of boiler inspections starting with the fundamentals of inspecting thick wall (headers/ drums), thin-wall (tubes) pressure parts as well as sub-components closely associated with reliable operation. Addresses the stress from the standpoints of the fireside, waterside, and structural supports over a range of thermal conditions. Each topic includes activities that must take place before, during, and after the boiler outage. Predictive maintenance (inspection and analysis) are the primary focus, but critical recommendations will address preventative and corrective maintenance. Boiler Inspection Fundamentals Seminar or previous knowledge in this area Provides detailed information on inspection and maintenance of the boiler and its auxiliaries. Emphasis is placed on common points for all boiler inspections. Addresses the subject of boiler inspection, starting with the fundamentals of inspecting thick-wall (headers/drums) and thin-wall (tubes) pressure parts, as well as those subcomponents closely associated with reliable operation. Boiler Inspection Fundamentals and NDE Condition Assessment Seminar or previous knowledge in power plant inspection and maintenance 73

74 Boilers (Pages 72-76) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-BOI20101 Boiler Inspection Seminar Series Session 4 Advanced pressure Part Condition & Remaining Life Assessment E-BOI10201 Coal Pulverizer & Performance Seminar E-BOI10110 Gas Conversion Inspection & and Gas Conversion Operation E-BOI10202 High Performance Pulverizer, & Performance E-BOI10111 Limelight TM Exacta Flame Scanners 2 15 ê 2 20 ê 2 15 ê 2 20 ê 1 8 ê Covers inspection and maintenance of the boiler and its auxiliaries. Emphasis is placed on common points for all boiler inspections. Includes the advanced assessment phase of this series of courses. Training is intended to take stress analysis to a higher level, in which component life and integrity assessment can be projected beyond the traditional 30-year period, factoring in the risks associated with continuously increasing cyclic operation. Boiler Inspection Fundamentals and NDE Condition Assessment Seminar or previous knowledge in power plant inspection and maintenance Covers the operation and maintenance of pulverizers, including concerns about performance, reliability and availability. Addresses preventive and corrective maintenance to improve equipment performance, and recommends procedures and practices to consider before, during, and after mill overhauls. Provides fundamental knowledge on maintenance requirements of the proposed gas conversion. Tailored to the installed equipment, using current maintenance philosophies. Addresses planning and safe performance of preventive maintenance for the proposed upgrade. Power Plant Fundamentals training or prior plant experience Covers the operation and maintenance of pulverizers, including concerns about performance, reliability and availability. Addresses preventive and corrective maintenance to improve equipment performance, and recommends procedures and practices to consider before, during, and after mill overhauls. Covers the fundamentals of operating and maintaining Exacta* flame scanners. Addresses general scanner theory, operation, maintenance, troubleshooting, and equipment walk downs. 74

75 Boilers (Pages 72-76) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-BOI10112 RSFC and E-BOI10203 RB Pulverizer, & Performance E-BOI10204 RP Pulverizer, & Performance 2 20 ê 2 20 ê 2 20 ê Provides fundamental knowledge on the operation and maintenance of RSFC* burners. Training is tailored to the installed equipment, using current operating and maintenance philosophies. Power Plant Fundamentals training or prior plant experience Covers the operation and maintenance of pulverizers, including concerns about performance, reliability and availability. Addresses preventive and corrective maintenance to improve equipment performance, and recommends procedures and practices to consider before, during, and after mill overhauls. Covers the operation and maintenance of pulverizers, including concerns about performance, reliability and availability. Addresses preventive and corrective maintenance to improve equipment performance, and recommends procedures and practices to consider before, during, and after mill overhauls. 75

76 Boilers (Pages 72-76) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-BOI10205 RS Pulverizer, & Performance E-BOI10206 RPS Pulverizer, & Performance 2 20 ê 2 20 ê Covers the operation and maintenance of pulverizers, including concerns about performance, reliability and availability. Addresses preventive and corrective maintenance to improve equipment performance, and recommends procedures and practices to consider before, during, and after mill overhauls. Covers the operation and maintenance of pulverizers, including concerns about performance, reliability and availability. Addresses preventive and corrective maintenance to improve equipment performance, and recommends procedures and practices to consider before, during, and after mill overhauls. 76

77 Heat Recovery Steam Generators (Page 77) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-BOI10302 Heat Recovery Steam Generator (HRSG) and * 3 12 ê Covers the fundamentals of HRSG equipment. Addresses boiler architecture and its associated auxiliaries. Includes process control and operation procedures with water chemistry. Reviews HRSG maintenance recommendations. Knowledge of power plants Basic plant operational experience 77

78 Generators (Pages 78-84) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GEN10201 Air and Hydrogen Cooled Generators Basic and Operating Principles 2 10 B/FR Developed to benefit personnel recently assigned with maintenance and evaluation of these components/ materials in accordance with the guidelines of ASME B31.1. Emphasizes the key aspects of ensuring the safe and reliable operation of high energy piping (HEP). Covers concerns related to Grade 91 materials. Addresses utility, industrial, and HRSG applications. E-GEN10101 Air Cooled Generators Basic and Operating Principles 2 10 B/FR Addresses HRSG inspection and maintenance cycles, and activities involved in outage work on the gas turbine and balance of plant for both combined cycle and cogeneration facilities. Covers the arrangement of both horizontal and vertical units, cycle performance, control, pressure part and non-pressure part degradation, water treatment, metallurgical issues for cyclic operation, advanced condition assessment and remaining life estimation, and practical inspection and repair activities. E-GEN10102 Air Cooled Generators for Gas Turbine Basics, operating principles, running and maintenance 5 8 B/FR Covers fundamentals of synchronous machines: Principles and constitution, electrical power generation, PQ diagrams, and operating limits. Includes functional description of a hydrogen-cooled generator, ventilation and cooling, instrumentation and protections, excitation equipment, and operation and maintenance. Reviews the excitation-regulation system: Functional description, instrumentation and protections, voltage regulation, operation and setting. Includes a functional description of the generator and unit electrical protections. Reviews operation and maintenance procedures. Covers operating the air-cooled generator on a simulator, and startup and operation of the generator connected to the grid. Addresses how to proceed when problems are encountered., hydraulic, electrical and electromechanical knowledge Knowledge of excitation regulation and electrical protection 78

79 Generators (Pages 78-84) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GEN10103 Air Cooled Generators for Steam Turbine Basics, operating principles, running and maintenance 5 10 B/FR Covers fundamentals of synchronous machines: Principle, constitution, power generation, PQ diagrams, and operating limits. Addresses air-cooled generators: Functional description, ventilation and cooling, instrumentation, and protections. Provides an overview of excitation equipment, operation and maintenance. Introduces excitation and regulation system: Functional description of the excitation-regulation, instrumentation and protections, voltage regulation, operation, and setting. Includes generator and unit electrical protections, and functional descriptions of the electrical protections. Reviews operation and maintenance procedures. Addresses how to proceed when problems are encountered., hydraulic, electrical and electromechanical knowledge Knowledge of excitation regulation and electrical protection E-ELX11402 Engineering Generator Protections 5 10 L/FR Reviews basic theoretical knowledge of alternative currents, circuit breaker failure, diagrams of a power plant s distribution, short-circuit currents, current and voltage transformers, and principles of symmetrical components. Provides an overview of generator s protections, functions, behavior, various types of protections (ANSI standard), and generator-grid coupling. Addresses injection and adjustment of the protection relay s parameters. Mathematical knowledge and understanding of complex numbers, vectors, and trigonometry 79

80 Generators (Pages 78-84) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-ELX11403 Engineering Introduction to Commissioning and Measurement 2 6 L/FR Provides the basics on the subject of direct current: Definition of electric current, current strength, electric voltage, resistance, Ohm and Kirchhoff laws. Addresses alternating current: Variable voltage, trigonometry basics, periodic signals, impedance, circuit elements (resistance, inductance, capacitance), phase displacement basics, and reactance. Reviews power generation basics: Direct current power, alternating current power (apparent/active/reactive power), electrical engineering equipment basics, and operation principles of motors, alternators, and transformers. Introduces different break equipment electrical measurements: Low voltage electrical measurement, high voltage electrical measurement, and measurement reducers (CT and VT). E-ELX11404 Operation & Overview Air Cooled Generator & Auxiliaries 3 6 ê CH Covers electrical safety measures, single-line diagrams, and provides an overview of electrical main components and electrical operation concept. Includes generator and exciter configuration and function, operation ranges, and capabilities. Reviews maintenance procedures, such as outline checks, electrical tests, inspection of the cooling system inside the generator, generator monitoring, and LV switchgear (function, operation, control modes, bus bar transfer modes). Includes generator circuit breaker overview: Function and configuration of the main components (SF6-breaker, operating mechanism), operating modes, and monitoring. Covers transformers: Function and configuration, protection, breathers, coolers, pumps, connections, bushings, oil checks, and tightness checks. Includes an overview of batteries, battery chargers, inverters, UPS-System: Function and configuration, operation, routine maintenance, fault tracing methods in electrical and electronic systems, and interfaces to the distributed control system. Experience in the electrical operation and maintenance of GE power plants Ability to interpret technical documents, such as single-line diagrams (SLD) and drawings 80

81 Generators (Pages 78-84) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GEN10503 Hydrogen Cooled Generator & Auxiliary Systems Basics, Operating Principles, Running and Incidents 5 12 B/FR Covers fundamentals of synchronous machines: Principles and constitution, electrical power generation, PQ diagrams, and operating limits. Provides a functional description of a hydrogen-cooled generator, ventilation and cooling, instrumentation and protections, excitation equipment, and operation and maintenance. Includes an overview of generator seal oil systems (GHE or MKW): Functional description, preparation and startup, monitoring, and operation on simulator. Includes an overview of generator gas systems (GRV or MKG): Functional description, preparation, scavenging air and CO2, filling generator with hydrogen, scavenging H2 and CO2, monitoring and operation on a simulator. Addresses the generator stator water system (GST or MKF): Functional description, preparation, and startup. Includes an overview of monitoring and operation of an excitation regulation system (GEX or MKC) on a simulator: Functional description, operation and operating limits, monitoring, and incidents. Includes operation of the hydrogen-cooled generator on simulator: Startup and operation of the auxiliary systems, startup and operation of the hydrogen-cooled generator connected to the grid., hydraulic, electrical, and electromechanical knowledge 81

82 Generators (Pages 78-84) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GEN10504 Hydrogen Cooled Generator & Auxiliary Systems Operating Principles, Running and Incidents on Simulator 3 8 B/FR Provides a description of hydrogen-cooled generator: Functional description, excitation equipment, normal operation, and monitoring. Covers the generator cooling system: Functional description of a generator, preparation and startup, normal operation, and monitoring. Covers the generator seal oil system: Functional description of a generator, excitation equipment, normal operation, and monitoring. Covers the generator gas system: Functional description, preparation, scavenging air and CO2, filling with hydrogen or draining, scavenging the H2 and CO2, operation, and monitoring. Covers the generator stator water system: Functional description of a generator, excitation equipment, normal operation, and monitoring., electrical, and electromechanical knowledge Familiarity with the assembly and operation of generators and auxiliary systems E-GEN10401 Hydrogen Cooled Generator with Stator Water and Auxiliary Systems Basics, operating principles, running and maintenance 5 8 B/FR Covers fundamentals of synchronous machines: Principles and constitution, electrical power generation, PQ diagrams and operating limits. Provides functional descriptions of the hydrogen-cooled generator, ventilation and cooling, instrumentation and protections, excitation equipment, and operation and maintenance. Addresses the hydrogen cooling system (GRH or MKA): Functional description, monitoring, and maintenance. Covers the seal oil system for hydrogen-cooled generators (GHE or MKW): Functional description, monitoring, and incidents. Covers the gas system for hydrogen-cooled generators (GRV or MKG): Functional description, preparation, scavenging air and CO2, filling with hydrogen or draining, and scavenging H2 and CO2. Provides an overview of the stator water system for hydrogen-cooled generators (GST or MKF): Functional description, monitoring, and incidents. Covers the regulation system for hydrogen-cooled generators (GEX or MKC): Functional description, monitoring, and incidents. Includes operation of the hydrogen-cooled generator on a simulator: Startup and operation of the auxiliary systems, startup and operation of the hydrogen-cooled generator connected to the grid., hydraulic, electrical, and electromechanical knowledge E-GEN10505 Hydrogen Cooled Generators and Auxiliary Systems Description, monitoring and incidents on a simulator 4 8 B/FR Provides descriptions of hydrogen-cooled generator, generator cooling system GRH or MKA, generator seal oil system GHE or MKW, generator gas system GRV or MKG, generator stator water system GST or MKF, and operating hydrogen-cooled generator and auxiliary systems on a simulator., hydraulic, and, electrical knowledge Advanced knowledge and experience with generator technology Familiarity with auxiliary systems 82

83 Generators (Pages 78-84) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GEN10402 Water and H2 cooled Generator, Operation & E-GEN10301 Generator Systems & Components 5 12 ê CH 5 10 ê CH Cover and explain the layout and function of the generator auxiliaries; H2 cooling system triple circuit seal oil system, water cooling system, describe from memory the processes of gas sealing and gas extracting from the seal oil by means of the P&ID and the O&M manual. Carry out maintenance related procedures such as; purging the generator and the auxiliary systems, regenerating the H2 gas dryer, change over filter cartridges. List from memory the operating parameters of the cooling system and its auxiliary systems (differential pressure control, core monitoring, gas and water purity meter) and state their permissible ranges. List the H2 specific safety rules and measures for operation of and maintenance on H2 cooled generators. Knowledge of power plants Able to read technical documents and drawings or mechanical experience/education Attended GE s Operation & Overview course Provides an overview of the basic types of power plants and their main functional units. Covers the functional principle of generators, electrical quantities and ratings of turbo generators, and generator type designations. Includes features of air-cooled and hydrogen-cooled turbo generators, stator and rotor functional units (magnetic cores, windings, insulation systems, corona protection, wedging, winding supports, rotor retaining rings, connections). Addresses the cooling systems of stator and rotor (air-water, water, hydrogen), and the associated sealing systems. Covers instrumentation and monitoring, excitation system, winding and rewinding of stator and rotor, DVV theory, phase separation replacement theory, and practical training of phase separation replacement. Knowledge of power plants Ability to read technical documents E-GEN20301 Generator WX/WY Inspection CH Covers the preparation of a site for C-inspection and planning manpower. Includes working with documentation: O&M manuals, test certificates, procedures, and drawings. Addresses disassembly and reassembly of the generator instrumentation, step-by-step sequences for disassembly, inspection, and reassembly of all generator components in accordance with the outage time schedule, special tools for disassembly and reassembly, and alignment of the rotor. Requires a minimum of 5 students. background Familiarity with the service or erection of power plants 83

84 Generators (Pages 78-84) ê= Customer Site = Any Power Services Learning Center Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston E-GEN10903 H2 Cooled Generator Auxiliaries 3 10 ê Provides an overview of O&M documents, such as descriptions, P&IDs, P-FUPs, setting lists, inspection and test plans, test certificates for commissioning and erection, and other procedures. Includes manuals and data sheets of components and sub-systems, practical examples and experience exchange. Reviews mandatory safety rules and regulation on all involved systems (gas, fire, pressure). Requires a minimum of 5 students. Ability to interpret technical documents, such as Piping & Diagrams (P&ID) and drawings background Familiarity with the service or erection of power plants E-GEN30301 Generator Retaining Ring Removal 2 8 CH Covers rotor end winding modifications, installation, and use of the retaining ring device and the heating/induction unit. Includes use of the support wedge milling device, the drilling device for damper ring, and disassembling and reassembling the fan hub and the retaining ring. Requires a minimum of 5 students. Knowledge of power plants Ability to read technical documents Familiarity with the service or erection of power plants 84

85 OPEN ENROLLMENT (PAGES ) Total Plant Solutions (Page 85) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize d Combined Cycle Power Plant Reliability After Longer Standstill Periods 5 CH Covers the methods and procedures required to prepare a combined cycle power plant for startup after long standstill periods. Addresses the fundamental challenges a combined cycle power plant presents during preparation for restart after long standstill periods. Experience in the operation of a combined cycle power plant Basic knowledge of preservation methods for combined cycle power plants Recommended prior course: Preservation Methods for Combined Cycle Power Plants Preservation Methods for Combined Cycle Power Plant's 5 CH Provides an overview of the combined cycle power plant and the process dynamics. Covers different combined cycle power plant operation options and the associated impacts on plant performance (efficiency/power). Addresses management of plant performance in different operation scenarios. Experience in the operation of a combined cycle power plant Understanding of the basic concept of power/efficiency of a thermal power plant Combined Cycle 3 CH Provides an overview of preservation methods for combined cycle power plants. Addresses the advantages and disadvantages of the various preservation methods. Working knowledge of a combined cycle power plant and its components Combined Cycle Fundamentals 5 US Covers the fundamentals of combined cycle power plant as a foundation for the Gas Turbine, Steam Turbine and Combined Cycle and Courses. Addresses thermodynamics, combined cycle theory, gas turbine basics, steam turbine, generator and HRSG configurations, and basics of combined cycle systems, controls, and operations. Prior general knowledge of power plant systems is desired but not required Combined Cycle 5 KW US Intended for participants with little or no knowledge of combined cycle power plants, this course provides a detailed overview of basic plant operations. With an emphasis on safe, efficient operation, addresses the fundamentals of plant startup, normal operations, shutdown, and abnormal operations. Courses are conducted in English Customer self-registration capability at 85

86 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Advant AC800M with IIT800xA 5 CH Provides an overview on control system architecture and functional descriptions of components. Covers configuration of ADVANT controllers using the engineering tool, application builder, function chart builder, and online builder commands. Addresses communication protocols used in the ADVANT system. Covers DB elements used in the ADVANT system and signal tracing exercises. Covers the structure of the IIT800xA engineering workplace and includes an overview of the IIT800xA system configuration. Includes uploading of objects from the MB300 uploader, creating a graphic display using VB 6.0, performing maintenance, and troubleshooting the ADVANT and IIT800xA systems. Fundamental skills regarding combined cycle power plants Considerable instrumentation & control experience with AC800M and IIT800xA systems ALSPA S6 Systems, Tools & Components 5 CH Provides an overview on control system architecture and functional descriptions of components. Covers configuration of ADVANT controllers using the engineering tool, application builder, function chart builder, and online builder commands. Addresses the application of communication protocols used in the ADVANT system. Covers DB elements used in the ADVANT system and signal tracing exercises. Covers the structure of the IIT800xA engineering workplace and includes an overview of the IIT800xA system configuration. Includes uploading of objects from the MB300 uploader, creating a graphic display using VB 6.0, performing maintenance, and troubleshooting the ADVANT and IIT800xA systems. Fundamental skills regarding combined cycle power plants Considerable instrumentation & control experience with ADVANT and IIT800xA systems ALSPA S6 Systems, Tools & Components 5 CH Describes the major components and functionality of an ALSPA based control system (standalone as well as combined cycle power plant configuration). Provides an overview of ALSPA based control system architecture. Covers the efficient use of major tools related to ALSPA. Addresses upgrading a CONTROCAD engineering station, and subsequent upgrade of project application software and HMI. Includes creation and modification of library elements. Covers advanced level usage capability of ALSPA tools (CONTROCAD, SyCon, SDA services, Cell Loader, Firmware center, etc.). Covers the execution of various CCAD scripts. Addresses advanced level system diagnosis using ALSPA maintenance server and HMI. Fundamental skills regarding combined cycle power plants Considerable instrumentation & control experience with ALSPA S6 control system Courses are conducted in English Customer self-registration capability at 86

87 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Protection System MiCOM 4 CH Provides an overview of electrical safety rules and measures. Covers basic theory and application of protection functions. Addresses the numerical generator protection system: System layout, hardware components, software and firmware, signal data flow. Includes documentation: Protection, measuring and metering single line diagrams, tripping logic diagrams, setting lists, the training manual, the operation and maintenance manual. Covers user interface program S1: Configuration and parameterization of the system. Includes monitoring functions: Event and data recording, display of measured quantities, recording of disturbances. Includes functional checks and maintenance: Test functions, checklists, error handling, diagnostics, service information, technical support, firmware and software updates, replacement of components, fault-tracing in electrical systems, interfaces to distributed control system. Experience in electrical operation and maintenance of GE equipment Ability to interpret technical documents: Single-line diagrams (SLD) and drawings ANDRITZ HYDRO THYNE1 5 B/FR Covers the maintenance and engineering skills required to operate, maintain, and troubleshoot an ANDRITZ HYDRO THYNE1 brushless excitation regulator. Consists of classrom lectures, lab exercises, and demonstrations using an ANDRITZ HYDRO THYNE1 generator control panel. Communication cables are provided for lab use (cables are returned to instructors at the end of the session). Familiarity with excitation systems If possible, participants should bring a copy of site-specific excitation, protection, and parts lists drawings to the session ANDRITZ HYDRO THYNE4 5 B/FR Covers maintenance and engineering skills required to operate and maintain a THYNE4 brushless excitation regulator and DRS relaying. Includes discussion and demonstration of basic troubleshooting techniques. Consists of classroom lectures and lab exercises using a THYNE4 generator control panel, connected to an inductive load to simulate a brushless regulator field. Familiarity with excitation systems If possible, participants should bring a copy of site-specific excitation, protection, and parts lists drawings to the session Courses are conducted in English Customer self-registration capability at 87

88 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize EX2000 Generator Excitation 5 US Covers the skills required to perform basic operation, maintenance, and troubleshooting techniques on an EX2000 excitation system. Addresses operation of the EX2000 exciter and using the diagnostic Keypad and GE ToolboxST* software to troubleshoot problems. Consists of classroom instruction, practical lab exercises using EX2000 simulators, and actual EX2000 exciters. Familiarity with excitation systems EX2000 Generator Excitation - Advanced 5 US Addresses advanced EX2000 digital excitation system maintenance and troubleshooting using the ToolboxST* application. Consists of classroom theory and practical lab exercises using EX2000 hardware. EX2000 ourse EX2100 Generator Excitation 5 US Covers the skills required to perform basic operation, maintenance, and troubleshooting techniques on an EX2100 excitation system. Addresses operation of the EX2100 exciter and using the diagnostic Keypad and ToolboxST* software to troubleshoot problems. Consists of classroom instruction, practical lab exercises using EX2100 simulators, and actual EX1000 exciters. Familiarity with excitation systems EX2100 Generator Excitation Advanced 5 US Provides background in advanced EX2100 digital excitation system maintenance and troubleshooting using the ToolboxST* software. The training is divided equally between classroom theory and practical lab exercises. Consists of classroom presentations, discussions, and using EX2100 hardware to complete lab exercises on troubleshooting and maintenance techniques. Previous generator excitation control experience preferred Courses are conducted in English Customer self-registration capability at 88

89 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize EX2100e Generator Excitation EX2100e Generator Excitation Advanced 5 B/FR KW US 5 B/FR KW US Covers the skills required to perform basic operation, maintenance, and troubleshooting on an EX2100e excitation system. Includes operation of the EX2100e exciter from HMI and local Keypad, and using ToolboxST* software to troubleshoot problems. Consists of classroom instruction and lab exercises using EX2100e simulators and actual EX2100e exciters. This course is available in Spanish. Provides background in EX2100e digital excitation system operation, maintenance, and troubleshooting using the ToolboxST* application program. Consists of classroom theory and practical lab exercises. Includes EX2100e hardware for lab exercises to demonstrate EX2100e operation, troubleshooting, and maintenance techniques. Previous experience with EX2000 or EX2100 or EX2100e Innovation Series LCI TM for Turbine Static Start Applications 4 US This course is intended for engineering and maintenance personnel responsible for configuration and maintenance of the LCI static starter. Includes hardware identification, pump panel troubleshooting and diagnostics, hyper terminal communications, understanding monitor commands, and user diagnostic tests. Labs include simulators and a fully functioning LCI starter, along with lectures and hands-on exercises to build a thorough understanding of the equipment. experience/education LS2100 LCI for Turbine Static Start 4 US This course is intended for engineering and maintenance personnel responsible for the configuration and maintenance of the LCI static starter. Includes hardware identification, ToolboxST* application communications, and understanding monitor commands. Consists of lectures and hands-on exercises with a simulator. experience/education Courses are conducted in English Customer self-registration capability at 89

90 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize LS2100e LCI for Turbine Static Start 4 KW US This course is intended for engineering and maintenance personnel responsible for the configuration and maintenance of the LCI static starter. Includes hardware identification, ToolboxST* application communications, UCSB programming, and alarm viewer configuration. Includes a walk-through (if available) of your fully functioning LCI starter, along with lectures and hands-on exercises with simulators. experience/education Mark V Control Advanced 5 US Covers the knowledge required to properly maintain a Mark V Control to keep units available and reliable. Provides hands-on, realistic and practical training. Includes performing valve calibration, proper installation and calibration of instruments, forcing points and adjusting constants. This course is not intended for customers with aeroderivative applications. Completion of the Mark V Control Troubleshooting - Advanced courses, or a high degree of troubleshooting skills, including experience with Mark V software tools Moderate hands-on field experience with Mark V Control Mark V Control Systems (with HMI) 10 US Covers the essential elements of the Mark V turbine control system. Includes instruction on the hardware and software components of the Mark V control system and its interface system (HMI), alarm troubleshooting, and LVDT calibration. Includes practical exercises on Mark V equipment. Basic understanding of turbine equipment and operation (gas or steam) Familiarity with control system basics Mark V Control Troubleshooting Advanced 5 US Tests and sharpens troubleshooting and operations skills for the purpose of trip reduction and recovery, maintaining performance and availability. Covers the fundamental skills of a control room operator and the skills of an experienced Mark V TA. Addresses operating conditions from typical to extreme situations with realistic, practical, hands-on training. This course is not intended for customers with aeroderivative applications. Fundamental operational and controls skill, including experience with Mark V software tools, is preferred but not required Moderate hands-on field experience with Mark V Control Courses are conducted in English Customer self-registration capability at 90

91 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Mark VI Control Advanced 5 US This completely hands-on course covers the knowledge required to properly maintain a Mark VI Control, keeping units available and reliable. Builds on existing troubleshooting skills or those gained from the Advanced Mark VI Troubleshooting course. Covers calibration, replacement, and determining probable causes of diagnostic alarms. This course is not intended for customers with aeroderivative applications. Completion of the Mark VI Control Troubleshooting - Advanced courses, or a high degree of troubleshooting skills, including experience with ToolboxST* software Moderate hands-on field experience with Mark VI Control Mark VI Control Systems 10 US Covers the essential elements of the Mark VI turbine control system. Includes instruction on the hardware and software components of the system and its interface system (HMI), alarm troubleshooting, and LVDT calibration. Includes practical exercises on Mark VI equipment. Basic understanding of turbine equipment and operation (gas or steam) Familiarity with control system basics Mark VI Control Troubleshooting Advanced 5 US Tests and sharpens troubleshooting and operations skills for the purpose of trip reduction and recovery, maintaining performance and availability. Covers the fundamental skills of a control room operator and the skills of an experienced Mark V TA. Addresses operating conditions from typical to extreme situations with realistic, practical, hands-on training. Fundamental operational and controls skills Experience with ToolboxST* software Moderate hands-on field experience with Mark VI Control Courses are conducted in English Customer self-registration capability at 91

92 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Mark VIe Control Advanced 5 B/FR KW US This completely hands-on course covers the knowledge required to properly maintain a Mark VI Control, keeping units available and reliable. Builds on existing troubleshooting skills or those gained from the Advanced Mark VI Troubleshooting course. Covers calibration, replacement, and determining probable causes of diagnostic alarms. This course is not intended for customers with aeroderivative applications. Completion of Mark VIe Control Troubleshooting - Advanced courses, or a high degree of troubleshooting skills, including experience with ToolboxST* software Moderate hands-on field experience with Mark VIe Control Mark VIe Control Migration from Mark V Control Introduction 5 US Familiarizes participants with the hardware and software components of the control system and associated equipment, providing detailed knowledge on troubleshooting and maintenance. Includes training material derived from actual Mark VIe control migration from Mark V control installed systems. Lessons are followed by hands-on labs performed on an HMI computer programmed to simulate a turbine. Progressively challenging labs provide the basics and build intermediate skills, including alarm and system troubleshooting. Mark VIe Control Systems Intermediate 5 B/FR KW US Control system experience Familiarizes participants with the hardware and software components of the control system and associated equipment, providing detailed knowledge on troubleshooting and maintenance. Includes training material derived from actual Mark VIe control migration from Mark V control installed systems. Lessons are followed by hands-on labs performed on an HMI computer programmed to simulate a turbine. Progressively challenging labs provide the basics and build intermediate skills, including alarm and system troubleshooting, Cimplicity* software, editing, and valve calibration. Control system experience Familiarity with the concepts introduced in the Mark VIe Control Systems Introduction course or the Mark VIe Control Migration from Mark V Control Introduction course Courses are conducted in English Customer self-registration capability at 92

93 OPEN ENROLLMENT (PAGES ) Digital Solutions (Controls and Software) (Pages 86-93) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Mark VIe Control Systems Introduction Mark VIe Control Systems Introduction & Intermediate Mark VIe Control Troubleshooting Advanced Proficy CIMPLICITY TM for Turbine Controls Advanced 5 B/FR KW US 10 B/FR KW US 5 B/FR KW US 5 B/FR KW US Familiarizes participants with the hardware and software components of the control system and associated equipment, providing detailed knowledge on troubleshooting and maintenance. Includes training material derived from actual Mark VIe installed systems. Lessons are followed by hands-on labs performed on an HMI computer programmed to simulate a turbine. Progressively challenging labs provide the basics and build intermediate skills, including alarm and system troubleshooting. Basic control system knowledge Familiarizes students with the hardware and software components, provides detailed knowledge to troubleshoot and maintain the control system and associated equipment. Includes training material derived from actual Mark VIe installed systems. Lessons are followed by hands-on labs performed on an HMI computer programmed to simulate a turbine. Progressively challenging labs provide the basics and build intermediate skills, including alarm and system troubleshooting. Basic control system knowledge Tests and sharpens troubleshooting and operations skills for the purpose of trip reduction and recovery, maintaining performance and availability. Covers the fundamental skills of a control room operator and the skills of an experienced Mark VIe Control TA. Covers the procedures required to properly start and stop a unit, and to respond to different levels of alarms during operation. Addresses following an alarm through using ToolboxST* software to find the singular field device that caused the alarm, and much more. GE documentation will be taught and used throughout the course. Fundamental operational and controls skills are recommended Possesses equivalent knowledge, including experience with ToolboxST software Moderate hands-on field experience with Mark VIe Control Focuses on the maintenance, troubleshooting and development of a Cimplicity* project, as applied to GE equipment (industrial distributed control system, gas and steam turbines). Offered as a standalone course, or as the final course offering in our progressive series on Mark Controls. Addresses the skills and methods required to import points into a project point database, create new screens or modify existing screens and graphics. Training is hands-on, and is conducted on a functional HMI backed by simulation, so work can be tested and evaluated. Fundamental to advanced knowledge or experience with GE equipment. Practical to high level of computer literacy Courses are conducted in English Customer self-registration capability at 93

94 OPEN ENROLLMENT (PAGES ) Aeroderivative Gas Turbines (Pages 94-99) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Woodward Control Systems - Operation, & Troubleshooting (Aero) 5 US Introduces plant maintenance personnel to the Woodward MicroNet* and MicroNet Plus* turbine control systems. Intended for participants with platforms that have CPUs with an Ethernet port(s) and do not have a 2-line display, course content includes the hardware layout of typical systems, from chassis to I/O cards to field termination modules. Provides training on Graphical Application Programmer (GAP) software navigation. Includes use of Woodward software tools to evaluate fuel control, sequence logic, and turbine-based alarms. Includes discussion of control actuator and other I/O calibration procedures. Provides general information on the operator interface (HMI). LM2500 and LM2500+ Aero Package / Familiarization LM2500 SAC/DLE Engine Familiarization 5 KW US 3 KW US Basic understanding of gas turbine equipment and operation Familiarity with control system basics Covers a range of topics, from basic gas turbine theory to detailed turbine operation. Builds a background in gas turbine operation, enabling participants to analyze operating problems properly and take the necessary corrective action. Emphasizes the operator s responsibilities with regard to auxiliary systems, operational data taking, and evaluation. Covers interpretation of fault annunciation and how to determine if the annunciated fault can be remedied by operator action or by the assistance of instrumentation and/or maintenance personnel. Focuses on package familiarization, starting, loading, and specific operator checks of the various turbine support and auxiliary systems for safe and reliable operation of the gas turbine. Covers basic gas turbine theory, construction, and operation. Focuses on basic turbine construction, major components, and operation. LM2500 SAC/DLE Level 1 5 US Covers the skills required to perform Level 1 maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, adjustment, and replacement of external parts. Basic understanding of a gas turbine, or completion of the LM2500 Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools LM2500 Level 2 (Cold Section) 5 US Covers the skills required to perform Level 2 cold maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LM2500 Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools Courses are conducted in English Customer self-registration capability at 94

95 OPEN ENROLLMENT (PAGES ) Aeroderivative Gas Turbines (Pages 94-99) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize LM2500+ Level 2 (Hot Section) LM2500 Level 2 Maintenacne (Hot Section) 5 US Covers the skills required to perform Level 2 hot maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LM2500/LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools 5 US Covers the skills required to perform Level 2 hot maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LM2500/LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools LM2500+ Borescope Inspection 2 US Covers the procedures required to assess the operational condition of internal gas turbine components using borescope equipment. Basic understanding of a gas turbine or completion of the LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools LM2500+ SAC/DLE Engine Familiarization 3 KW US Covers basic gas turbine theory, construction, and operation. Focuses on basic turbine construction, major components, and operation. LM2500+ SAC/DLE Level 1 5 US Covers the skills required to perform Level 1 maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, adjustment, and replacement of external parts. Basic understanding of a gas turbine or completion of the LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools Courses are conducted in English Customer self-registration capability at 95

96 OPEN ENROLLMENT (PAGES ) Aeroderivative Gas Turbines (Pages 94-99) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize LM2500+ SAC/DLE Level 2 (Cold Section) 5 US Covers the skills required to perform Level 2 cold maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LM2500+ Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools LM2500 Borescope Inspection 2 US Covers the procedures required to assess the operational condition of internal gas turbine components using borescope equipment. Basic understanding of a gas turbine or completion of the LM2500 Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools LM6000 Aero Package /Familiarization LM6000 SAC/DLE Engine Familiarization (PA/PC) 5 KW US 3 KW US Covers a range of topics, from basic gas turbine theory to detailed turbine operation. Builds a background in gas turbine operation, enabling participants to analyze operating problems properly and take the necessary corrective action. Emphasizes the operator s responsibilities with regard to auxiliary systems, operational data taking, and evaluation. Covers interpretation of fault annunciation and how to determine if the annunciated fault can be remedied by operator action or by the assistance of instrumentation and/or maintenance personnel. Focuses on package familiarization, starting, loading, and specific operator checks of the various turbine support and auxiliary systems for safe and reliable operation of the gas turbine. Covers basic gas turbine theory, construction, and operation. Focuses on basic turbine construction, major components, and operation. LM6000 PA/PC Level 1 5 US Covers the skills required to perform Level 1 maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, adjustment, and replacement of external parts. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools Courses are conducted in English Customer self-registration capability at 96

97 OPEN ENROLLMENT (PAGES ) Aeroderivative Gas Turbines (Pages 94-99) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize LM6000 PA/PC Level 2 (Cold Section) LM6000 PA/PC Level 2 (Hot Section) LM6000 PA/PC Borescope Inspection 7 US Covers the skills required to perform Level 2 cold maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools 7 US Covers the skills required to perform Level 2 hot maintenance on the gas turbine. Includes hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools 2 US Covers the procedures required to assess the operational condition of internal gas turbine components using borescope equipment. Basic understanding of a gas turbine or completion of the LM6000 Engine Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools LMS100 Aero Package /Familiarization 5 US Introduces the basic skills and knowledge required for proper operation of the LMS 100 turbine and its associated systems. Focuses on operator responsibilities, such as startup, loading, and monitoring during operation. LMS100 SAC Engine Familiarization 3 KW US Covers basic gas turbine theory, construction, and operation. Focuses on basic turbine construction, major components, and operation. Courses are conducted in English Customer self-registration capability at 97

98 OPEN ENROLLMENT (PAGES ) Aeroderivative Gas Turbines (Pages 94-99) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize LMS100 Level 1 7 US Covers the skills required to perform Level 1 maintenance on the LMS100 gas turbine. Consists of classroom instruction and hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LMS100 Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools, is required LMS100 PA/PC Level 2 (Cold Section) 7 US Covers the skills required to perform Level 2 cold maintenance on the LMS100 gas turbine. Consists of classroom instruction and hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. Basic understanding of a gas turbine or completion of the LMS100 Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools, is required LMS100 PA/PC Level 2 (Hot Section) 7 US Covers the skills required to perform Level 2 hot maintenance on the LMS100 gas turbine. Consists of classroom instruction and hands-on maintenance procedures, such as removal, inspection, and replacement of internal parts. TM2500 and TM2500+ Aero Package / Familiarization - Gen 7 5 KW US Basic understanding of a gas turbine or completion of the LMS100 Familiarization course is highly recommended Reasonable level of mechanical skill, including use of hand tools, is required Introduces the basic skills and knowledge required for proper operation of the TM2500 model turbines and their associated systems. Focuses on operator responsibilities, such as startup, loading, and monitoring during operation. Courses are conducted in English Customer self-registration capability at 98

99 OPEN ENROLLMENT (PAGES ) Aeroderivative Gas Turbines (Pages 94-99) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize TM2500 and TM2500+ Aero Package / Familiarization - Gen 8 5 KW US Introduces the basic skills and knowledge required for proper operation of the TM2500 model turbines and their associated systems. Focuses on operator responsibilities, such as startup, loading, and monitoring during operation. DLE Familiarization and Mapping Overview 3 US Provides insight into the design philosophy and software of the DLE control system. Includes an overview of the mapping of gas turbine control schedules, cause and effect information, interpretation of alarm data, and troubleshooting of alarms. Includes lessons learned section and practice solving actual field problems. Basic understanding of gas turbine equipment and operation Familiarity with control system basics Mark VIe Control Systems (Aero) - Operation, & Troubleshooting 5 US Introduces routine preventative maintenance procedures for an aeroderivative gas turbine s support systems. Addresses the major electrical and control system maintenance required to attain high levels of availability and reliability from an aeroderivative gas turbine. Covers functional sensor and actuator description, troubleshooting, and a summary of calibration and inspections required for gas turbine package electrical and control system maintenance. Operating and maintenance personnel should attend this course together to develop a working relationship regarding the maintenance requirements of the unit, and how unit operation may affect these requirements. Does not include repair procedures for gas turbine components. Basic understanding of gas turbine equipment and operation Familiarity with control system basics Courses are conducted in English Customer self-registration capability at 99

100 OPEN ENROLLMENT (PAGES ) Heavy Duty Gas Turbines (Pages ) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Gas Turbine - B,E,F,H Class Machines Gas Turbine E-Class Turbines Advanced Gas Turbine F-Class Turbines Advanced 10 CH B/FR L/FR KW US 5 CH B/FR L/FR KW US 5 CH B/FR L/FR KW US Describes the purpose, design and function of the GT s sub-systems as lube oil, jacking oil, power oil, fuel and NOX water systems, air intake, variable guide vanes, blow-off valves etc. Explains the monitoring and protection concept of the GT Interprets and assess malfunctions using a GT simulator Describes the concept, design and functions performed by the electro-hydraulic safety system Lists the pre-start checks to obtain start release and walk down checks Explains the automatic and manual procedures for starting, synchronization, loading, de-loading and shutting down of the GT using a GT simulator Summarizes the sequencer steps of the GT proceeding during start-up and shut down operation Lists the features of all operation modes (standstill, start-up, load operation, shut down, rotor barring). Knowledge of power plants Able to read technical documents Attended the following course(s): Combined Cycle Power Plant Introduction Course Ref.: Gas Turbine Power Plant Introduction Course Ref.: Designed to enhance GE E-class (7EA and 9E) gas turbine-generator operator knowledge and skills Provides a detailed overview of gas turbine operating sequences and control and protection functions Expands upon background in gas turbine-generator operation that improves the participant s ability to properly analyze operating problems and take the necessary corrective action Focuses on the gas turbine and generator control and protection, the operational relationships of the compressor, combustion and turbine sections and generator systems Minimal discussion on turbine auxiliary support systems Prior gas turbine operating experience or Familiarity with the gas turbine operation and control systems Completion of the GE Gas Turbine Overview or Gas Turbine course Designed to enhance GE F-class gas turbine-generator operation skills and provides a detailed overview of gas turbine operating sequences and control and protection functions Builds upon student s operational skills and expands upon the student s background in gas turbine-generator operation, improving the participant s ability to properly analyze operating problems and take the necessary corrective action Focuses on gas turbine and generator control and protection, operational relationships of the compressor, combustion and turbine sections and generator cooling system Minimal discussion on turbine auxiliary support systems Prior gas turbine operating experience and/or familiarity with the gas turbine operation and control systems Completion of the GE Gas Turbine Overview or Gas Turbine course Courses are conducted in English Customer self-registration capability at 100

101 OPEN ENROLLMENT (PAGES ) Heavy Duty Gas Turbines (Pages ) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Gas Turbine Overview Model Series (MS) 6,7, 9 B/E and F Class Gas Turbine Routine GT11, GT13E2, GT24, GT26 5 KW US 5 CH B/FR L/FR KW US Provides a basic understanding of the construction and operation of GE heavy duty gas turbine-generators. Covers Model Series (MS) / frame sizes 3, 5, 6, 7 and 9 B/E, and F class unit types. Includes discussions on starting, loading, and control and protection features of the turbine-generator. Covers the functions of key accessory systems. Focuses on the basic gas turbine operating cycle. Provides an overview of major gas turbine components and equipment arrangements, and how these elements relate to overall operation and performance. Builds familiarity with GE manuals and reference drawings. Includes fundamentals of gas turbine startup, speed, load, shutdown and temperature control and protection features, operating parameters and control/protection features of the key turbine support systems (lubricating oil, hydraulics, fuels, variable inlet guide vanes, and starting means). Covers generator construction and operating fundamentals, operating factors and considerations that affect maintenance intervals. Provides an understanding the configuration and function of an annular combustor engine. Addresses the purpose and duration of the three types of gas turbine inspection (A, B, C). Describes the required measurements to be taken before, during, and after an A, B, or C-inspection (C-inspection in summary form only). Covers the correct use of relevant documentation, such as test certificates, procedures and O&M manuals. Addresses selection and correct use of relevant special tools required for an inspection. Covers performing in-situ radial rotor position measurements, calculations, and possible adjustments. Describes the disassembly and reassembly of EV burners, EV lances, SEV lances, flame monitors, pulsation probes (EV and SEV), and ignition probes. Covers the function of the installed instrumentation. Describes preparation for performing an in-situ borescope inspection. Covers application of all relevant EHS procedures. Elementary understanding of power plants Ability to read technical documents background Familiarity with the service or erection of power plants General knowledge of gas turbine hardware Courses are conducted in English Customer self-registration capability at 101

102 OPEN ENROLLMENT (PAGES ) Heavy Duty Gas Turbines (Pages ) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize GT13E2 Inspection 10 CH KW Covers preparation and setting up site for a C-inspection, including manpower planning. Includes working with documentation, such as O&M manuals and test certificates. Provides an overview of disassembly and reassembly of the turbine instrumentation, applying step-by-step sequences for disassembly, inspections, and reassembly of all turbine components. Covers special tools for disassembly and reassembly. Includes alignment of the outer and inner casings to the rotor (radial rotor position), and coupling alignment. Includes preparation work for startup of the gas turbine, cleaning of systems, motor roll, and first ignition after inspection. GT13E2 Systems & Components 7 CH KW background Familiarity with the service or erection of power plants Provides an overview of gas turbine systems, including the purpose, configuration, and function of the following: Lube oil system, jacking oil system, power oil system, fuel gas system, fuel oil system, NOx water system, air intake system, variable inlet guide vanes, and blow off valves. Provides an overview of gas turbine components, including the purpose, configuration and function of the main components: Compressor, combustion chamber, turbine, rotor, blades and vanes, bearings, instrumentation to the thermal block, and sealing and cooling air. Includes discussion on the use of operation and maintenance manuals: Assembly and disassembly procedures, working with quality documentation and test certificates. Includes exercises on finding the required documents in the maintenance manual. Ability to interpret technical documents, such as Piping & Diagrams (P&ID) and drawings background Familiarity with the service or erection of power plants GT26 Inspection 10 CH Covers preparation and setting up site for C-inspection, including manpower planning. Includes working with documentation, such as O&M manuals and test certificates. Provides an overview of disassembly and reassembly of the turbine instrumentation, applying step-by-step sequences for disassembly, inspections, and reassembly of all turbine components. Covers special tools for disassembly and reassembly. Includes alignment of the outer and inner casings to the rotor (radial rotor position), and coupling alignment. Addresses preparation work for startup of the gas turbine and cleaning of systems, motor roll and first ignition after the inspection. background Familiarity with the service or erection of power plants Courses are conducted in English Customer self-registration capability at 102

103 OPEN ENROLLMENT (PAGES ) Heavy Duty Gas Turbines (Pages ) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize GT26 Systems & Components 10 CH Focuses on the GT26 thermal block: Main components, parts dimensions, weight, and function. Overview of gas turbine systems, including the purpose, configuration, and function of the following systems: Lube oil system, jacking oil system, power oil system, fuel gas system, fuel oil system, NOx water system, air intake system, variable inlet guide vanes, and blow off valves. Covers the purpose, configuration, and function of the gas turbine s main components: Compressor, combustion chamber, turbine, rotor, blades and vanes, bearings, instrumentation to the thermal block, and sealing and cooling air. Includes discussion on the use of operation and maintenance manuals: Assembly and disassembly procedures, working with quality documentation and test certificates, and exercises finding the required documents in the manuals. Ability to interpret technical documents, such as Piping & Diagrams (P&ID) and drawings background Familiarity with the service or erection of power plants Courses are conducted in English Customer self-registration capability at 103

104 OPEN ENROLLMENT (PAGES ) Steam Turbines (Page 104) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Practical Turbine (Hands-On Rotating Equipment Training) 15 CH Provides an overview on turbine configuration and functions of the main parts. Includes hands-on training in handling heavy turbine parts, adjusting of turbine parts, and taking various measurements before, during, and after an overhaul. Provides insight on the condition of turbine parts and what needs to be checked during an overhaul. Includes hands-on training on tightening the various bolts correctly. background Familiarity with the erection of power plants Steam Turbine - D11, A10 5 US Provides a thorough understanding of the maintenance requirements for GE steam turbines and their support systems. Addresses steam turbine maintenance fundamentals and preventive maintenance requirements. Covers operation impact on maintenance, routine maintenance, and inspections. Prior hands-on plant maintenance experience Steam Turbine D11 Turbines Advanced 5 US Builds upon the participant s GE D11 steam turbine-generator operation skills. Includes a detailed overview of D11 turbine operating sequences and control and protection functions. Provides a background in steam turbine-generator operation, enabling participants to properly analyze operating problems and take the necessary corrective action. Focuses on the steam turbine-generator control and protection, and includes discussions on auxiliary support systems. Includes a review of the entire alarm list for the most current D11 control specification to date, as well as full analysis of all possible unit trips. Steam Turbine Overview - D11, A10 5 KW US Intended for operators, supervisors, and engineering personnel, this course covers the safe operation of a GE steam turbine-generator unit. Provides a background in steam turbine-generator operation, enabling participants to properly analyze operating problems and take the necessary corrective action. Offers detail on turbine and generator equipment, as well as their support systems. Includes in-depth instruction on startup and loading activities, operational duties of the operator, in-depth instruction on alarm troubleshooting, and the use of the control interface (HMI). Courses are conducted in English Customer self-registration capability at 104

105 OPEN ENROLLMENT (PAGES ) Boilers (Pages ) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Advanced pressure Part Condition & Remaining Life Assessment 2 US Focuses on the inspection and maintenance of the boiler and its auxiliaries. Addresses common points for all boiler inspections. Covers advanced assessment, taking stress analysis to a higher level where component life and integrity can be projected beyond the traditional 30-year period, factoring in the risks associated with continuously increasing cyclic operation. Boiler Inspection Fundamentals course and NDE Condition Assessment Seminar, or previous knowledge of power plant inspection and maintenance Boiler Component Failure Cause & Corrective Repair 2 US Focuses on inspection, operation, and maintenance of the boiler and its auxiliaries. Covers the details of inspection and preventative measures to improve component reliability. Addresses the fundamentals of inspecting thick-wall (headers/drums) and thin-wall (tubes) pressure parts, as well as those subcomponents associated with reliable operation. Addresses the stress from the standpoints of the fireside, waterside, and structural supports over a range of thermal conditions. Includes activities required before, during, and after the boiler outage. Predictive maintenance (inspection and analysis) is the primary focus, but critical recommendations also address preventative and corrective maintenance. Boiler Inspection Fundamentals Seminar, or previous knowledge in this area Boiler Design and Testing Fundamentals 2 US This course is intended for personnel responsible for measuring and maintaining plant and boiler performance objectives. Focuses on the understanding of boiler performance, technical knowledge of the combustion process, and boiler performance testing techniques. Minimum of three years of performance engineering or plant engineering experience is recommended Boiler Inspection Fundamentals 2 US This course is intended for personnel responsible for maintaining the boiler and its auxiliaries. Focuses on common points for all boiler inspections. Addresses boiler configuration variations, based on application and fuel. Covers steel selection, water treatment and steam quality. Addresses pressure part failure mechanisms, causes, and prevention. Courses are conducted in English Customer self-registration capability at 105

106 OPEN ENROLLMENT (PAGES ) Boilers (Pages ) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Coal Pulverizer & Performance 2 US Will benefit personnel responsible for operating and maintaining the performance, reliability, and availability of the pulverizers. Addresses preventive and corrective maintenance to optimize equipment performance, and recommends procedures and practices for before, during, and after mill overhauls. Combustion Tuning for Emissions (CO, NOx) 2 US This course is intended for personnel responsible for maintaining optimum NOx/CO emissions from a coal-fired steam generator. Focuses on combustion system optimization of a tangential firing system. Boiler Design and Testing Fundamentals Seminar is recommended Elements of a High Energy Piping (HEP) System 2 US This course is intended for personnel responsible for maintaining and evaluating high energy piping (HEP) components/ materials in accordance with the guidelines of ASME B31.1. Focuses on the key aspects of HEP and on safe and reliable operation. Covers concerns related to Grade 91 materials. Addresses utility, industrial, and HRSG applications. Pressure Part Failure Analysis & Prevention 2 US This course is intended for personnel responsible for inspection and maintenance of the boiler and its auxiliaries. Focuses on common points for all boiler inspections. Addresses the fundamentals of inspecting thick-wall (headers/drums) and thin-wall (tubes) pressure parts, as well as those subcomponents associated with reliable operation. Boiler Inspection Fundamentals course and NDE Condition Assessment Seminar, or previous knowledge of power plant inspection and maintenance Courses are conducted in English Customer self-registration capability at 106

107 OPEN ENROLLMENT (PAGES ) Heat Recovery Steam Generators (Page 107) Power Services Learning Center s: CH = Birr B/FR = Belfort L/FR = La Courneuve KW = Safat US = Houston Optimize Heat Recovery Steam Generator (HRSG) Operation and Inspection 2 US Addresses HRSG inspection and maintenance cycles, and activities required for outage work on the gas turbine and Balance of Plant (combined cycle and cogeneration facilities). Covers the arrangement of both horizontal and vertical units, cycle performance, control, pressure part and nonpressure part degradation, water treatment, metallurgical issues for cyclic operation, advanced condition assessment and remaining life estimation, and practical inspection and repair activities. Courses are conducted in English Customer self-registration capability at 107

108 ONLINE (PAGES ) Total Plant Solutions (Page 108) Optimize Hours Accessories Bearing Lube Oil & Hydraulics Accessories Compressor Bleed Valve System 2 Online 2 Online Introduces participants to the subsystems that form the bearing lube oil and hydraulics system (BLOH) and the functions of the major components of each subsystem. Focuses on the conditions that can lead to system trips. Includes recommended best practices in preventive maintenance to avoid trips. Familiarizes participants with safety precautions to follow when working on or around the system. Introduces participants to the function of the compressor bleed valve (CBV) system. Discusses problems associated with compressor bleed valves, and provides recommendations to improve CBV system operation. Familiarizes participants with the safety precautions to follow when working around the system. Inlet and Exhaust 2 Online Provides an overview of the inlet and exhaust systems, including the purpose of the systems, key components and their functions. Includes various operating modes of the air inlet system and describes appropriate inspection and maintenance procedures. Courses are conducted in English Customer self-registration capability at 108

109 ONLINE (PAGES ) Aeroderivative Gas Turbines (Page 109) Optimize Hours Aeroderivative Engine LM2500 Familiarization Aeroderivative Engine LM6000 Familiarization 2 Online 2 Online Provides a basic overview of GE gas turbines. Includes theory of operation, the influential properties of a gas turbine, configuration and construction, and key components of the unit assembly. Provides a basic overview of GE gas turbines. Includes theory of operation, the influential properties of a gas turbine, configuration and construction, and key components of the unit assembly. Courses are conducted in English Customer self-registration capability at 109

110 ONLINE (PAGES ) Heavy Duty Gas Turbines (Pages ) Optimize Hours Gas Turbine Fundamentals Design and Construction Gas Turbine Fundamentals Theory of Operation Gas Turbine Systems 7FA Combustion Inspection Gas Turbine Systems Basics of Gas Turbine Combustion Gas Turbine Systems Compressor Bleed Valve System Gas Turbine Systems Compressor Water Wash 1 Online 1 Online 4 Online 2 Online 2 Online 2 Online Focuses on the functions and locations of a gas turbine s major components. Introduces the basic components of a gas turbine, physics of gas turbine operations, and turbine performance enhancements. Covers the methods and procedures required to diagnose possible performance issues from specific situational data. Provides an overview of 7FA gas turbine combustion inspection procedures, including disassembly, reassembly, start-up checks, safety considerations, tools, and specifications. The instructions in the 7FA Combustion Inspection course do not purport to cover all details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Introduces the basics of gas turbine combustion, including how emissions are produced, their effect on the environment, and how they are controlled. Introduces participants to the function of the compressor bleed valve (CBV) system. Covers potential problems associated with compressor bleed valves, and provides recommendations to improve CBV system operation. Familiarizes participants with the safety considerations to follow when working around the system. Explains the purpose of the compressor water wash system and covers system components, operation, and maintenance. Describes the function of each component. Covers various operating modes. Courses are conducted in English Customer self-registration capability at 110

111 ONLINE (PAGES ) Heavy Duty Gas Turbines (Pages ) Optimize Hours Gas Turbine Systems Cooling and Sealing Air System Gas Turbine Systems Cooling Water Gas Turbine Systems Exhaust Gas Thermocouple Installation Gas Turbine Systems Fire Protection, Heating and Ventalation Gas Turbine Systems Fuel and Atomizing Air Systems Gas Turbine Systems High Exhaust Temperature Spread 2 Online 2 Online 2 Online 2 Online 2 Online 1 Online Explains the purpose of the cooling and sealing air system. Covers system components, including function, operation, and maintenance. Describes various operating modes. Explains the purpose of the cooling water system. Covers key system components, including function, operation, and maintenance. Describes various operating modes. Familiarizes participants with installed exhaust thermocouples and recommended practices for proper inspection, testing, removal, and installation. Focuses on preventing exhaust gas thermocouple failure and reducing the number of gas turbine trips. Provides an overview of the fire protection system and the heating and ventilation system, including function, components, operation, and maintenance. Explains the purpose of the gas fuel, liquid fuel, dual fuel, and atomizing air systems. Describes the components, including function, operation, and maintenance. Describes the various operating modes of each system. Introduces the combustion process and high exhaust temperature spreads (HETS) in gas turbines. Familiarizes students with the common causes of HETS trips and the various trip response techniques for issues related to the HETS trips and alarms. Courses are conducted in English Customer self-registration capability at 111

112 ONLINE (PAGES ) Heavy Duty Gas Turbines (Pages ) Optimize Hours Gas Turbine Systems Hydraulic Oil, Trip Oil, and VIGV Systems Gas Turbine Systems Lean Blowout Gas Turbine Systems Lube Oil Systems Gas Turbine Systems Steam and Water Injection Gas Turbine Systems Troubleshooting Gaseous Fuel System Problems 2 Online 2 Online 2 Online 2 Online 2 Online Explains the purpose of the hydraulic oil, trip oil and VIGV systems. Covers the components of each system, including function, operation, and maintenance. Describes the various operating modes of each system. Identifies the conditions that could lead to lean blow out (LBO) events, including the operating ranges most vulnerable to these events. Distinguishes between trips caused by an LBO event and those caused by other factors. Familiarizes participants with the solutions recommended to reduce LBO events. Describes the components, operation and maintenance of the lube oil system. Using schematic piping diagrams, explores the functions of the system components. Includes maintenance procedures applicable to the lube oil system. Covers routine and required maintenance, and examines specific safety precautions and inspection requirements. Describes the components of the steam and water injection systems, including function, operation, and maintenance. Introduces various components of the gaseous fuel system and the functionality of each component. Identifies the chief causes of trips in the system, and the strategies and guidelines for reducing the number of gas turbine trips related to the system. Familiarizes participants with the advantages and disadvantages of switching between fuels, and the safety guidelines to follow while working in and around the turbine compartment. Courses are conducted in English Customer self-registration capability at 112

113 ONLINE (PAGES ) Steam Turbines (Page 113) Optimize Hours Steam Turbine Fundamentals Design and Construction Steam Turbine Fundamentals Theory of Operation 1 Online 4 Online Addresses steam turbine components, including nozzles, bearings, rotor, steam-sealing devices, and valves. Covers the location and assembly of each component. Introduces the basics of the steam turbine cycle, including physics, components, types of turbines, turbine classes, and subclasses of steam turbines. Covers the basics of efficiency and applications. Courses are conducted in English Customer self-registration capability at 113

114 ONLINE (PAGES ) Generators (Pages ) Optimize Hours Generator & 3-phase power Generator & ACDC Motors Generator & Elements of Power Delivery Generator & EX2100R Excitation System Generator & Generator Brush Inspection & 2 Online 2 Online 2 Online 2 Online 2 Online Describes methods and procedures required to perform single-phase and 3-phase power calculations. Identifies Wye and Delta connections. Familiarizes participants with rearrangement of motor windings. Covers line-to-line and line-to-neutral voltage measurements. Introduces the components and operation of a motor with three modules: 1. Components of a Motor - Covers the various parts of a motor. 2. DC Motors - Describes the operation of a DC motor and identification of relevant nameplate data. 3. AC Motors - Describes the operation of an AC motor and identification of relevant nameplate data. Introduces participants to the elements involved in the process of power delivery with three modules: 1. Functions of a Power System - Describes the functions of a power system and the process of power generation and transmission. 2. One-line Diagrams - Explains the use and importance of a one-line diagram. 3. System Components - Covers the components of a power system. Provides an overview of the simplex system and the elements of an EX2100R excitation system. Identifies the basic components of a generator brush assembly and addresses the causes of trips related to the generator brush assembly. Covers strategies to avoid trips related to the generator brush and collector ring. Covers the safety guidelines to follow when working on a generator brush assembly. Courses are conducted in English Customer self-registration capability at 114

115 ONLINE (PAGES ) Generators (Pages ) Optimize Hours Generator & Generator Design and Construction Generator & Generator Excitation Generator & Generator Theory Generator & Hydrogen Gas Control System 2 Online 2 Online 2 Online 2 Online Introduces the generator product line summary with three modules: 1. Generator Product Line Summary - Covers the various kinds of generators and their differentiating characteristics. 2. Design and Construction of a Rotor - Describes the purpose, configuration, and construction of rotor components. 3. Design and Construction of a Stator - Describes the purpose, configuration, and construction of stator components. Addresses the basic operation of a synchronous generator, as well as the roles played by the prime mover, excitation system, and attached load. Covers the V curve and reactive curve capability data. Introduces the fundamentals of generator theory with two modules: 1. Basics of Electromagnetism Covers the characteristics of magnetic flux and the factors affecting current induced in a conductor. 2. Components and Operation of an AC Generator Describes the major components and operation of an AC, 3-phase synchronous generator, and explains the tabular sequence winding diagram. Introduces the elements of the hydrogen gas control system with five modules: 1. Operating Principles - Explains the use of hydrogen as a cooling medium in the gas control system as well as the operating requirements of the system. 2. Major Components - Covers the functions of the components of the generator gas control system. 3. System Operation - Describes how the generator gas control system operates Addresses maintenance of the gas control system for optimal performance. 5. Inspection - Covers the various operational inspections, lubrication, and tests of the generator gas control system. Courses are conducted in English Customer self-registration capability at 115

116 ONLINE (PAGES ) Generators (Pages ) Optimize Hours Generator & Hydrogen Seals Generator & Stator Winding Cooling System Generator Fundamentals Field Design and Construction Generator Fundamentals Power Plant Overview Generator Fundamentals Stator Design and Construction 2 Online 2 Online 1 Online 1 Online 1 Online Introduces hydrogen seals with four modules: 1. Theory of Operation - Describes the components and functional characteristics of the hydrogen seal oil system. 2. Seal Design and - Covers the construction of hydrogen seal assemblies and describes various inspection methods Addresses maintenance procedures critical to the proper operation of hydrogen seals. 4. Modification and Conversion - Covers the modification of existing hydrogen seals to conform to newer standards. Introduces participants to the stator winding cooling system of a generator with four modules: 1. Major Components - Covers the locations and functions of the various components that comprise the stator winding cooling system. 2. Operating Systems - Provides in-depth coverage of the operation process of a stator winding cooling system. 3. Testing of Components -Explains the tests and inspections for stator winding cooling system components. 4. Removal of Stator Cooling Water and Unit Operation Without Cooling Water - Addresses the procedure to remove cooling water from the generator and describes how a generator functions without the flow of cooling water. Focuses on the configuration and construction of the major components of the rotor, how the rotor is cooled, and the various types of cooling systems available. Introduces the basics of power plants, electromagnetic principles, and electricity generation. Includes the basics of generator configuration, components and function, as well as various cooling mediums and their applications. Addresses the configuration and construction of the major components of the stator, how the stator is cooled, and the various types of cooling systems available. Courses are conducted in English Customer self-registration capability at 116

117 ActivePoint, CIMPLICITY, CONTROCAD, CONTROGAS, CONTROSTREAM, LCI, Limelight and MiCOM are Trademarks of General Electric Company General Electric Company. All rights reserved. Document Version