Atlas Copco Gas and Process Solutions. Driving LNG Growth
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1 Atlas Copco Gas and Process Solutions Driving LNG Growth
2 Overview (Photo: Dag Myrestrand - Statoil) Driving LNG Growth The Atlas Copco Gas and Process Division develops, designs and manufactures rotating equipment that supports every link in the value chain. Five decades of LNG experience power our commitment to innovation and customer interaction. The world needs fuel to stay in motion. The demand for natural gas as a clean and effective source of energy continues to rise across the globe. As a result, we are able to cater to our customers changing offshore and onshore requirements at evey bend of the value stream. LNG demand is predicted to grow at an even faster pace as transportation vessels allow geographic flexibility and spot trading promotes speedy transaction and delivery of LNG. A market this dynamic needs equipment on the cutting edge. When we are engineering compressors, expanders and cryogenic pumps at Atlas Copco, we always foster innovation and keep a tight focus on reliability. From tankers roaming the oceans to onshore plants across the globe, every environment holds unique challenges. Atlas Copco equipment is engineered to meet them. It s dependable around the clock, even under harsh weather conditions and with a mininum of maintenance. 2
3 Atlas Copco Offers You: Five decades of LNG experience Long-term experience in natural gas, chemical and petrochemical, cryogenic and air separation applications Customization options that improve your process Present in 170 markets worldwide Broad global service network Highest reliability Always at the forefront of development, giving you the best efficiency Meeting API standards, if required Extensive reference record for offshore and onshore applications Well of Innovation, Wealth of Experience At Atlas Copco, we believe that there are as many solutions as there are customers. Our spirit of innovation is powered by engineering experience spanning 130 years and a variety of gas and process industries: gas processing, petrochemical and chemical engineering, air separation, as well as cryogenic applications. Our Philosophy: Interacting with the customer as early as the design stage Always having our finger on the pulse of the LNG market Developing LNG solutions perfectly tailored to customers needs At Atlas Copco, we are always fostering innovation to anticipate the market s evolving requirements. 3
4 Solutions for Your LNG Needs Strengthening Every Link in the Value Stream Atlas Copco LNG solutions are built to boost productivity, every step of the way. Our pioneer spirit combined with our commitment to compact, efficient design, optimum reliability and expert service yields excellent results for every LNG process onshore and offshore. Well Well Gas Treatment/ Gas Treatment/ Processing Gas Processing Gas Liquefaction Gas Liquefaction LNG Tr LNG Tra FPSO FPSO LNG Vessel LNG Vessel Compressor Expander Pump Compressor Expander Pump 4
5 nsportation Storage Regasification Consumer FSRU 5
6 LNG Compressor Solutions Our Compressors: Performing Under Pressure Atlas Copco Gas and Process compressors for LNG deliver maximum efficiency in a compact package. They are lean, power-optimizing machines built to your order and driven by state-of-the-art technology. In 1973, the tanker Venator took to sea with an Atlas Copco compressor on board. Since then, we have evolved into one of the world s most trusted innovators in the LNG market, no matter what the application. Then and now, efficiency is the key to great compressor design. Equipment doesn t only need to save energy, it also needs to save space, which is extremely limited on board a ship and in small plants. Our equipment frees up valuable room for cargo. It conserves energy and operational costs without skimping on reliability because it s a product of cutting-edge engineering. Engineering Pioneers Atlas Copco compressors are powered by Integral Gear Technology, a groundbreaking solution we helped pioneer. Integral Gear Technology is uniquely versatile yet simple. Up to eight stages in one gearbox and multi-speed capability maximize a machine s efficiency while minimizing its on-site footprint. In addition, every compressor running on Integral Gear Technology can meet API 617, chapter 3 and API 672 standards set by the American Petroleum Institute (API). Helping make on-board reliquefaction happen: the Compander. Atlas Copco is also at home in onshore applications such as LNG Storage. 6
7 (Main Photo and Photo bottom right: Kjetil Alsvik - Statoil) Half of all LNG vessels worldwide carry Atlas Copco compressors on board. 7
8 LNG Compressor Solutions Our Compressors: Performing Under Pressure Atlas Copco Gas and Process compressors for LNG deliver maximum efficiency in a compact package. They are lean, power-optimizing machines built to your order and driven by state-of-the-art technology. In 1973, the tanker Venator took to sea with an Atlas Copco compressor on board. Since then, we have evolved into one of the world s most trusted innovators in the LNG market, no matter what the application. Then and now, efficiency is the key to great compressor design. Equipment doesn t only need to save energy, it also needs to save space, which is extremely limited on board of a ship and in small plants. Our equipment frees up valuable room for cargo. It conserves energy and operational costs without skimping on reliability because it s a product of cutting-edge engineering. Engineering Pioneers Atlas Copco compressors are powered by Integral Gear Technology, a groundbreaking solution we helped pioneer. Integral Gear Technology is uniquely versatile yet simple. Up to eight stages in one gearbox and multi-speed capability maximize a machine s efficiency while minimizing its on-site footprint. In addition, every compressor running on Integral Gear Technology can meet API 617, chapter 3 and API 672 standards set by the American Petroleum Institute (API). Helping make on-board reliquefaction happen: the Compander. Atlas Copco is also at home in onshore applications such as LNG Storage. 8
9 Boil-off Gas Propulsion Re-Liquefaction Hybrid DFDE and Re-Liquefaction Steam Turbine DFDE Duel Fuel Diesel Electric SSD Slow Speed Diesel ME-GI Marine Engine Gas Injection BOG-Handling Solutions Atlas Copco s compact boil-off gas compressors are a driving force in low-duty and high-duty applications. They are models of reliability that outperform piston compressors at every turn: on vessels powered by steam, dual fuel or slow-speed diesel propulsion as well as in off- and onshore Reliquefaction Plants, LNG storage or regasification plants. Ultra-efficient and dependable, our BOG compressors require a minimum of maintenance. Every compressor running on Integral Gear Technology can meet API standards. Providing full BOG-Handling solutions Atlas Copco has all Gas Heater and Vaporizer required in its scope of supply. Regeneration Gas Compressor Our Regeneration Gas Compressors represent a vital station in the onshore gas-treatment process as well as FPSO vessels. Helping to remove water from natural gas prior to liquefaction, they are built to fully support API requirements. Close-up of Regeneration Gas Compressor built to API specifications
10 Main Compressor Applications: Boil off Gas systems Reliquefaction Plants (Compander) Peak Shaving Fuel Gas Boosting, cryogenic and warm suction Regeneration Gas Compression N 2 Injection Plant and Process Air All applications can be onshore or offshore. Atlas Copco has BOG-Handling solutions for all tanker propulsion systems. Compander The Compander, a machine that merges compressor and expander functionalities, is another Atlas Copco original. A model of efficiency, it is vital in saving space, energy and all-around operational costs. Performing in its process, it increases the LNG load delivered to the customer. The result is an optimal solution for both offshore liquefication and for smaller onshore plants. Natural Gas Booster Cryogenic fuel gas boosters permit gas turbines to release their immense power potential by taking advantage of existing flash and boil-off gas. The compressed BOG can be used to generate electricity or to power compressors in the heart of gas power plants or on board of Floating Production Storage and Offloading (FPSO) vessels. 10
11 LNG Expander Solutions Our Expanders: Boosting Productivity Expander compressors are the driving force at the heart of an LNG plant. Atlas Copco creates custom-engineered hydrocarbon expander solutions for a broad range of applications, including the market s newest frontier: Floating Production Storage and Offloading (FPSO). With thousands of machines operating the world over, Atlas Copco is a proven market leader in turboexpander technology. Our excellent reputation rests in part on the strong customer relationships we cultivate. Keeping a close dialog with each customer is not just an integral part of our philosophy it also acts as a motor that generates new ideas. Solutions on Solid Ground Our Onshore Expander Compressors process gas in the world s largest LNG trains. They not only support natural gas liquefaction and regasification but also the recovery of valuable liquefied petroleum gas (LPG). Atlas Copco expanders also operate in peak-shaving plants across the world, where they help store extra capacities of LNG to be regasified and released into pipelines as needed. Atlas Copco constantly advances expander technology for LNG. Our turboexpanders for LNG bring reliability to your process. 11
12 We have hundreds of expanders in some of the world s largest gas processing plants, such as Ras Gas and Qatar Gas. 12
13 LNG Expander Solutions Our Expanders: Boosting Productivity Expander compressors are the driving force at the heart of an LNG plant. Atlas Copco creates custom-engineered hydrocarbon expander solutions for a broad range of applications, including the market s newest frontier: Floating Production Storage and Offloading (FPSO). With thousands of machines operating the world over, Atlas Copco is a proven market leader in turboexpander technology. Our excellent reputation rests in part on the strong customer relationships we cultivate. Keeping a close dialog with each customer is not just an integral part of our philosophy it also acts as a motor that generates new ideas. Solutions on Solid Ground Our Onshore Expander Compressors process gas in the world s largest LNG trains. They not only support natural gas liquefaction and regasification but also the recovery of valuable liquefied petroleum gas (LPG). Atlas Copco expanders also operate in peak-shaving plants across the world, where they help store extra capacities of LNG to be regasified and released into pipelines as needed. Atlas Copco constantly advances expander technology for LNG. Our turboexpanders for LNG bring reliability to your process. 13
14 Magnetic Bearings We are constantly working to boost expander efficiency while maintaining optimal dependability, onshore and offshore. Our expander compressors incorporate magnetic bearings to ensure oil free operation. Apart from saving the space that would have been required by an oil system, magnetic bearings also eliminate operational wear and tear. Atlas Copco turboexpanders process gas feeding the world s largest LNG trains. Turboexpander for Gas Processing in the Middle East
15 Main Expander Applications: Gas Liquefaction, small and large plant applications Gas Processing and LPG Recovery Peak Shaving Direct Refrigeration All applications can be onshore or offshore. Conquering the Oceans, Expanding Our Reach As FPSO units emerge as the market s most exciting arena for innovation, Atlas Copco Gas and Process is once again at the forefront of highperformance expander engineering. Our Expander Compressors for FPSO produce refrigeration to aid on-board liquefaction as well as processing of natural gas. Because every square meter counts off shore, our hydrocarbon expanders have a compact design incorporating magnetic bearings. Our largecapacity single-stage expanders allow process designers maximum flexibility as they seek to optimize performance and machinery count. 15
16 LNG Pump Solutions Cyrogenic Pumps: Expanding Our LNG Toolbox Cutting-edge pump technology is an exciting new entry in the Atlas Copco portfolio. Building on JC Carter Company s legacy of game-changing LNG solutions, we are now the only manufacturer of third generation submerged motor pumps. At Atlas Copco, we always work to provide our customers with complete gas handling solutions while setting standards of reliability and innovation. This is why the 2011 acquisition of the JC Carter pump business is a milestone in our history as an LNG pioneer. Atlas Copco JC Carter Pumps proven track record of engineering expertise constitutes a valuable addition to our ever-expanding portfolio in this market. In 1962, when the LNG industry was just emerging, company founder JC Cool Carter pioneered the world s first cryogenic submerged motor pump (SMP). Launching the SMP market catapulted JC Carter to industry leadership. The company introduced the patented third generation of LNG submerged motor pumps in This technology, manufactured exclusively by Atlas Copco JC Carter Pumps, revolutionized LNG processes due to its slim profile, high efficiency, and low power consumption. It is currently the greenest cryogenic pump on the market. Being hands on for our customers Putting attention into every detail 16
17 (Photo in centre of grid: Dag Myrestrand - Statoil) Atlas Copco now offers cryogenic pump technology on the cutting edge of the industry. 17
18 LNG Pump Solutions Cyrogenic Pumps: Expanding Our LNG Toolbox Cutting-edge pump technology is an exciting new entry in the Atlas Copco portfolio. Building on JC Carter Company s legacy of gamechanging LNG solutions, we are now the only manufacturer of third generation submerged motor pumps. At Atlas Copco, we always work to provide our customers with complete gas handling solutions while setting standards of reliability and innovation. This is why the 2011 acquisition of the JC Carter pump business is a milestone in our history as an LNG pioneer. Atlas Copco JC Carter Pumps proven track record of engineering expertise constitutes a valuable addition to our ever-expanding portfolio in this market. In 1962, when the LNG industry was just emerging, company founder JC Cool Carter pioneered the world s first cryogenic submerged motor pump (SMP). Launching the SMP market catapulted JC Carter to industry leadership. The company introduced the patented third generation of LNG submerged motor pumps in This technology, manufactured exclusively by Atlas Copco JC Carter Pumps, revolutionized LNG processes due to its slim profile, high efficiency, and low power consumption. It is currently the greenest cryogenic pump on the market. Being hands on for our customers Putting attention into every detail 18
19 Low-Pressure In-Tank Pumps Atlas Copco JC Carter Pumps low-pressure in-tank loading pumps are used to transfer liquids from storage tanks. Their vertical turbine hydraulic design boosts the delivery of liquid while decreasing the amount of boil-off gas produced, thereby reducing plant operation costs. All pumps feature JC Carter s HyPerInducer, a one-ofa-kind design developed with space age technology and patented in The HyPerInducer increases storage capacity by allowing lower pumping levels and boasts the lowest NPSH values in the industry. Vertical turbine bowl diffusers, high-efficiency impellers and slim-profile motors further maximize efficiency and longevity. A robust hollow motor shaft significantly eases maintenance. Pioneering pump technology since 1962
20 Main Pump Applications: In-tank loading pumps Transfer pumps Product pumps Loading pumps Circulation pumps High-pressure pumps Drain pumps All applications can be offshore or onshore. High-Pressure Pumps for Regasification Third generation submerged motor pumps for use in onshore plants or FSRU vessels include reliable and highly efficient in-tank, high pressure, and drain pumps. High-pressure cryogenic pumps compress LNG to 100 bar during regasification. High-pressure vaporizer feed pumps are driven by supersynchronous VFD s, resulting in a significant reduction in footprint wherever space is limited. Component modularity permits adding stages while maintaining a constant flow. Atlas Copco JC Carter pump technology has helped revolutionize LNG processes around the world. 20
21 Gas and Process Division Our points of contact worldwide Headquarters Regional Offices Customer Centers Atlas Copco Energas GmbH Schlehenweg Cologne, Germany Phone: Fax: atlascopco.energas@de.atlascopco.com Application Centers Europe Thomas Bierwirth Phone: Fax: thomas.bierwirth@de.atlascopco.com The Americas Nasser Sadeghzadeh (Compressor) Phone: Fax: nasser.sadeghzadeh@us.atlascopco.com Randy Dirlam (Expanders) Phone: ext Fax: randy.dirlam@us.atlascopco.com Arturo Martinez (Pumps) Phone: Fax: arturo.martinez@jccarterpumps.com China Sander van Spijk Phone: Fax: sander.van.spijk@cn.atlascopco.com India S.S. Vasan Phone: Fax: ss.vasan@in.atlascopco.com Germany Ralf Kiefer (North / Central and Southwest) Phone: +49 (0) Fax +49 (0) ralf.kiefer@de.atlascopco.com Jörg Wieczorek (Southeast) Phone: Fax: joerg.wieczorek@de.atlascopco.com North America Bart Woodmansee (Northeast / Eastern Canada) Phone: Fax: bart.woodmansee@us.atlascopco.com Bruce Edstrand (North Central / Northeast) Phone: bruce.edstrand@us.atlascopco.com John Peranteaux (West Coast / Western Canada) Phone: ext Fax: john.peranteaux@us.atlascopco.com Tim Shaw (Southwest) Phone: Fax: tim.shaw@us.atlascopco.com Tushar Patel (Southeast) Phone: Fax: tushar.patel@us.atlascopco.com China Nick He (Hangzhou) Phone: Fax: nick.he@cn.atlascopco.com Yi-Fu (Jerry) Zhang (Beijing) Phone: Fax: jerry.zhang@cn.atlascopco.com Alpine Peter von Graffenried Phone: Fax: peter.von.graffenried@ch.atlascopco.com Benelux Jan Hop Phone: Fax: jan.hop@nl.atlascopco.com Brazil Roberto G. Becker Phone: Fax: roberto.g.becker@br.atlascopco.com France Patrick Coupel Phone: Fax: patrick.coupel@fr.atlascopco.com Great Britain Ian Mather Phone: Fax: ian.mather@uk.atlascopco.com Italy Gianfranco Marinelli Phone: Fax: gianfranco.marinelli@it.atlascopco.com Japan Michael Shafer Phone: Fax: michael.shafer@jp.atlascopco.com Middle East/North Africa Sami Tabaza Phone: Fax: sami.tabaza@bh.atlascopco.com Nordic Heikki Alanko Phone: Fax: heikki.alanko@fi.atlascopco.com South Africa Wayne Jacobs Phone: Fax: wayne.jacobs@za.atlascopco.com South Korea Yunwon Lee Phone: Fax: ywlee@kr.atlascopco.com Southeast Asia/Oceania Ulrich Schmitz Phone: Fax: ulrich.schmitz@sg.atlascopco.com Spain Rafael Cañete Phone: Fax: rafael.canete@es.atlascopco.com Atlas Copco 03/2011 Printed in Germany. B07/004/18/
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