Measurement Solutions for Emissions, Service and Thermal Processes

Transcription

1 Committing to the future I/2006 Measurement Solutions for Emissions, Service and Thermal Processes

2 Content Flue gas analysis testo 325-I Page 6 Industrial flue gas Affordable analysis and documentation testo 325-I CO high [O 2 ] Page 7 Your introduction to portable flue gas analysis testo 335 Page 8 New engineering for monitoring emissions testo 350 S/XL Page 14 Portable flue gas analysis system testo 360 Page 26 Portable reference analyser for industrial flue gases

3 More service on account of First calibrations Recalibrations Advice, seminars, training Custom-designed solutions 10 year service guarantee Highly specialised service experts worldwide More assurance on account of Highly qualified, individually trained staff 40 years experience, more than one million measuring instruments in use DIN EN ISO 9001 certification Worldwide presence and accessibility More user-friendliness on account of Uncomplicated and fast exchange of wear parts such as batteries, rechargeable batteries, cells

4 2 Accurate Values In The Name Of Efficiency and Environment Modern emission analysis is required to fulfill a set of requirements Testo consistently meets these requirements: Starting with continuous emission checks through to tuning and optimisation of burners to process monitoring in thermal manufacturing processes. The adaptive flue gas analysis systems which Testo has been developing, producing and selling for the past 18 years not only concentrate on precision but also particularly on practicality and handling. Directly to the customers The requirements in the flue gas analysis sector are becoming more and more complicated and specialised Testo has become active particularly in the industrial customers segment: Experienced Testo experts analyse the specifications profile, develop and define the optimum system solution. The transfer of qualified advice competence to the requirements on site has emerged and has established itself as an extremely important tool. But that s not enough Fast reaction time in all service questions after purchase underline Testo s efficiency and competence. Measurement projects instead of products The range of products in the emission sector is highly specialised and can be adapted accordingly. Against this background, Testo offers real project management. After all, the aim is to design systems, adapted to each other, which guarantee optimum results at the highest efficiency levels. A full overview of your analysis processes is the basis for solution systems made by testo. For special applications in industry The flue gas analyser product line is geared especially toward industry requirements: High accuracy (comparable with infrared or chemical engineering from the stationary application sector). Long-term s (practically stationary) lasting several hours to several weeks. Flexible sampling probe program for highly different sampling points. High to extreme ranges for use in raw gas or in special oven atmospheres. Service is carried out by the user saving money and downtimes. Not affected by dusty and damp flue gases or tough ambient conditions. The special benefits pay off during daily use The practical Testo instrument design for emission have important features: Pre-calibrated cells with electronics attached which are as easy to change as batteries as well as the long

5 3 service life of the cells which greatly reduce test gas adjustment intervals. One other striking feature of Testo instruments is the built-in Peltier gas preparation unit with hose pump for automatic condensate elimination. Learning changes Do you have your current emission limits under control? Important parameters under control? Documentation without any gaps? Optimum interplay of emission analysis components? If you have any queries, do not hesitate to call us. Testo is a reliable partner Hartmut Dobrocky, Operations Manager at SAACKE Service The SAACKE GmbH & Co. KG with headquarters in Bremen stands worldwide for High Tech Engineering in thermal process engineering. The family business manufactures industrial burners for practically all combustible materials. Mr. Dobrocky, the family business, SAACKE, has been in existence since How has industrial heat and energy generation technology developed in this time? When the company first started, there were mainly heavy fuel oil burners which took over from the coal era. They were first used as ship burners. The development of rotary atomizers signified significant progress. Light oil burning came later and the oil crisis in the seventies led to the development of gas burners. Have qualitative requirements influenced burner engineering? In the past, it was mainly about engineering to generate process heat. Now, a responsible attitude towards the environment has top priority. In your service team, you use Testo instruments almost exclusively. Do instruments with electrochemical cells have special benefits? When selecting the method used, accuracy always has top priority. In the case of instruments with electrochemical cells, we achieve accuracies within the ranges required which can be compared with other systems. One major advantage is the user-friendliness of the instruments. The flue gas analysis systems manufactured by Testo and used by us are about the size of a briefcase. This enables fast and easy operation. SAACKE Service therefore relies on Testo engineering on a daily basis? In Germany alone, 65 service technicians are equipped with portable flue gas analysis systems made by Testo. The instruments have proven themselves in terms of efficiency and accuracy as well as easy handling and often in difficult conditions. An additional reason for our close partnership with Testo which must be mentioned is the presence of Testo subsidiaries and sales partners in over 60 countries all over the world.

6 The right flue gas analyser for eve All about industrial flue gas analysis

7 ry requirement 5 The approved reference flue gas analyser for continuous emission testo 360 The flexible, portable flue gas analyser ( system) testo 350 S/XL New engineering for monitoring emissions testo 335 Introduction to portable flue gas analysis testo 325-I CO high [O 2 ] 1502 ppm 148 C Convenient introductory instrument for emission monitoring and tuning of gas burners testo 325-I CO low set Convenient introductory instrument for emission monitoring of motors and burners testo 325-I NO set Convenient introductory instrument for emission monitoring on coal and heavy oil burners testo 325-I SO 2 set testo 325-I CO low set testo 325-I NO set testo 325-I SO 2 set testo 325-I testo 325-I CO high CO high [O 2 ] testo 335 testo 350 S testo 350 XL testo 360 Maximum number of cells Possible measurable parameters O 2 CO CO low NO NO low NO 2 SO 2 H 2 S HC CO 2 (NDIR) Measurement range extension for the following cells CO, CO low, NO, NO low, NO 2, SO 2 CO, CO low, NO, NO low, NO 2, SO 2, H 2 S CO, CO 2, NO, NO 2, SO 2 Setting switch-off thresholds in cells when specified concentrations are reached Built-in Peltier gas preparation unit Optional Data logger operation lasting several hours and days Up to max. 2 hours Connection of robust, modular sampling probes for industrial applications Easy-to-change cells without test gas adjustment by the user Analysis software for meas. data management incl. analysis and graphics function, online meas. Built-in data memory Interfaces for data transfer to PC USB RS232 RS232 RS232

8 6 Industrial flue gas Affordable analysis and documentation testo 325-I testo 325-I provides affordable flue gas analysis for CO, NO and SO2. It combines precision with user-friendly operation and low costs. It is the ideal instrument for checking emissions and monitoring thermal processes. User-friendly operation and handling Large display Measurement cell can be easily changed by the user Magnetic SoftCase protects from dirt and impact Prints readings with date and time Printer and Accessories Testo printer with wireless IRDA and infrared interface, 1 roll of thermal paper and 4 round cell batteries, for printout of reading on site External fast charger for 1-4 AA rechargeable batteries, incl. 4 Ni-MH rechargeable batteries with individual cell charging and charge control display, incl. impulse trickle charging, integrated discharge function, with built-in international mains plug, V, 300 ma, 50/60 Hz Spare thermal paper for printer (6 rolls) Spare thermal paper for printer (6 rolls), permanent ink, data documentation legible for up to 10 years Additional Accessories and Spare Parts Sealing cone with knurled screw for sampling probe Power unit 230 V/ 8 V/ 1 A, for instrument (European plug), for mains operation and battery recharging Built-in condensate trap protects instrument Spare particle filter (10 off) Smoke tester with oil, soot sheet, for measuring soot in flue gas Adjusts flue gas feedback for NOx reduction Filter paper to determine smoke number, 40 strips for approx. 200 s Transport and Protection SoftCase made of elastic plastic with magnetic plate, carrier strap; Protects instrument from dirt and impact TopSafe (indestructible protection case) IP 42, incl. magnetic plate, carrier strap; Protects instrument from dirt, moisture and impact Transport case (plastic) for instrument, probes and accessories, For safe and orderly storage Alu. case for analyser, probe and accessories, Probes in lid make it easy to find parts in case Technical data SO 2 NO COlow 0 to ppm SO 2 0 to ppm NO 0 to ppm CO ±5% of mv ±5% of mv ±5% of mv ±1 digit (+400 to ppm (+400 to ppm (+400 to ppm SO 2 ) NO) CO) ±20 ppm SO 2 (0 to ±20 ppm NO (0 to ±20 ppm CO (0 to +400 ppm SO 2 ) +400 ppm NO) +400 ppm CO) Reaction time 1 ppm SO 2 1 ppm NO 1 ppm CO 80 s 60 s 60 s testo 325-I SO 2 SO2 Set SO2 Set includes analyser and sampling probe (with Tygon hose), with batteries and calibration protocol Checks emissions in coal and heavy oil burners Monitors flue gas desulphurisation systems Process monitoring in the glass and ceramics industry testo 325-I NO NO Set NO set includes analyser and sampling probe, with batteries and calibration protocol Checks emissions in motors and burners Monitors nitrogen removal systems/catalytic converters Adjusts flue gas feedback for NOx reduction testo 325-I COlow COlow Set COlow set includes analyser and sampling probe, with batteries and calibration protocol Emission control and adjustment of gas burners Localisation of ambient air leaks in long flue gas paths Common data Dimensions 216 x 68 x 47 mm Weight 500 g Oper. temp. +4 to +45 C Storage temp. -20 to +50 C Battery type 4 AA batteries Battery life 4 h Material/Housing ABS Power supply Mains unit Voltage 115/230 V / 50/60 Hz Display LCD, 2 lines Warranty: Measuring instrument: 2 years (excluding working parts, e.g. cells,...) Measurement cells: 6 months Power supply: Battery or power unit Description Illustration Sampling probe, 700 mm immersion depth, incl. probe stop, Tmax C, 3 m hose 700 mm Ø8 mm /3 Sampling probe, 300 mm, Ø 6 mm, Tmax C, 3 m hose, without handle, is included in SO 2 set, NO set and CO low set (see Figure above)

9 7 Your introduction to portable flue gas analysis testo 325-I CO high [O 2 ] The testo 325-I CO high [O 2 ] is your step to affordable flue gas analysis. Easy handling and low costs make it the ideal portable partner for checking the atmosphere of thermal processes in the production sector (funnel furnaces, hardening furnaces, smelting and annealing) adjusting process burners and gas motors. The readings are displayed constantly on the display for as long as the pump is running. Measurement cells can be easily changed by the user Instrument protection on account of detachable condensate trap Prints readings on site with date, time testo 325-I CO high testo 325-I CO high [O 2 ] Flue gas analyser equipped with CO, rechargeable batteries and calibration protocol included Accessories Ordering data Flue gas analyser equipped with CO, O 2, rechargeable batteries and calibration protocol included Softcase made of elastic plastic Testo printer with wireless IRDA and infrared interface, 1 roll of thermal paper and 4 round cell batteries Spare thermal paper for printer (6 rolls) Spare thermal paper for printer (6 rolls), permanent ink, data documentation legible for up to 10 years Power unit 230 V/ 8 V/ 1 A, for instrument (European plug), for mains operation and battery recharging Spare particle filter (10 off) Special flue gas probe with 3 m hose Tuning motors with the CO high [O 2 ] analyser Recommended Set: Basic Set testo 325-I CO high [O 2 ] in case Transport case (plastic) for instrument, probes and accessories, For safe and orderly storage Technical data CO O 2 Type K (NiCr-Ni) 0 to 7 Vol. % Vol. % -40 to C ±40 ppm (0 to 0.08 Vol. %) ±0.2 Vol. % ±0.5 C (-40 to ±1 digit ±5% of mv (0.08 to 0.2 Vol. %) ±10% of mv (0.2 to 7 Vol. %) C) ±0.5 % of mv (+100 to C) Vol. % 0.1 Vol. % 0.1 C Oper. temp. -5 to +45 C Storage temp. -20 to +50 C Warranty Meas. instr.: 2 years (excluding wear parts, e.g. meas. cells,...); O 2 meas. cell: 1.5 years; CO meas. cell: 1 year Flue gas analyser equipped with CO, O 2, rechargeable batteries and calibration protocol included Softcase made of elastic plastic Power unit 230 V/ 8 V/ 1 A, for instrument (European plug), for mains operation and battery recharging Flexible flue gas probe, specially for measuring motor emissions, Tmax +500 C, 3 m hose Spare particle filter (10 off) Transport case (plastic) for instrument, probes and accessories, For safe and orderly storage Description Illustration Sampling probe, 700 mm immersion depth, incl. probe stop, Tmax C, 3 m hose 700 mm Ø8 mm /3 Flexible flue gas probe, specially for measuring motor emissions, Tmax +500 C, 3 m hose Ø 10 mm Max. immersion depth: 235 mm Flexible range: 160 mm Description Illustration t 99 Waterproof immersion/penetration probe, T/C Type K 114 mm Ø5 mm 50 mm Ø 3.7 mm -60 to +400 C Class 2 7 s Conn.: Fixed cable Pipe wrap probe with Velcro strip, for temperature on pipes with diameter up to max. 120 mm, Tmax +120 C 395 mm 20 mm -50 to +120 C Class 1 90 s Conn.: Fixed cable Robust air probe, T/C Type K 115 mm Ø4 mm -60 to +400 C Class 2 25 s Conn.: Fixed cable

10 8 testo 335 New engineering for monitoring emissions How many ppm NO are there really? New Knut Hoyer, Head of Competence Center for Gas Analysis How sure can you really be that your analyser measures exactly what it should be measuring? Our exclusive sensors, developed especially for your respective applications, are unbeatable in terms of accuracy; confirmed also by independent test institutes such as TÜV. The competence of our engineers is held in high esteem by expert groups and committees in Berlin and Brussels where they are involved in the developments of future guidelines in their capacity as representatives of industry. A comprehensive exchange of knowledge and experience with official institutes around the world (e.g. DKD for humidity, temperature) ensures that your Testo measuring instrument can hold up to any comparison of accuracy. Indeed, these efforts do have an objective: whoever uses Testo engineering, can be assured that he is using the industrial standard. Of further benefit to you: We know today about the guidelines and test specifications we will be faced with in the future. Flue gas probes in different lengths and diameters for all applications. Probe preliminary filters for dusty flue gases. Highest flexibility testo 335 with O 2 cell as standard. Two additional toxic cells such as CO, CO low, NO, NO low, NO 2 or SO 2 can be selected by the user. Powerful, automatically controlled diaphragm pump Pump flow is shown in the display. In addition, pumping capacity is automatically controlled (audibly) over a wide negative or positive pressure range (-200 to +50 mbar) or pump flow is kept constant. Measurement cell can be changed quickly and easily by user on-site

11 9 Compact flue gas analyser testo 335 testo 335 is the new generation flue gas analyser, specially tailored to industrial applications requirements. testo 335 can be used for all emission monitoring applications by the operators of industrial furnaces such as processing and power plants, by service technicians for burner/furnace manufacturers, for plant construction as well as for stationary motors. Even spot s for up to 2 hours are possible. Two toxic sensors freely selectable CO, CO low, NO, NO low, NO 2, SO 2 Two different range extensions To continue despite high CO concentrations - Standard: Single dilution Slot 2 (CO, NO 2, SO 2 ) with dilution factor 5 - Option: Dilution for all sensors with dilution factor 2 Option: Parallel P or m/s for flue gas analysis Simultaneous, convenient flow or mass flow Powerful, automatically controlled diaphragm pump Benefits: - Constant pump flow over a wide negative or positive pressure range (-200 to +50 hpa) - Gas sampling hose up to max. 7.8 m long (corresponds to two hose extensions, each 2.8 m) 18 standard fuels and an additional 10 user-defined fuels Fuel data is calculated using the new easyemission software Industrial probes with a new probe preliminary filter Up to max C Graphic representation of sensor calibration data Calculated flue gas dewpoint parameter Logger function Records data in analyser for up to 2 hours Initialisation of gas sensors without removing probe from flue approved for O 2, CO 2, CO, NO, NO low, C, hpa to EN Standard Part 2 Logger function Records data in analyser for up to 2 hours Optional: Simultaneous P and m/s for flue gas analysis (e.g. for mass flow calculation) testo 335 testo 335 flue gas analyser, rechargeable battery and calibration protocol included, equipped with O2 sensor Measurement in dusty flue gases with probe preliminary filter A second module must be fitted in testo 335, the instrument will not be able to function otherwise. Only two additional modules can be fitted. See Ordering Data on Page 10 Good reasons for flue gas analysis Flue gas duct testo 335 s easy handling and its independence of the power supply system (battery operation) enable s at difficultto-access points in a flue gas duct. Filter function is checked quickly and easily using differential pressure (optional). Monitoring emissions Flow speed is also measured during quick emission checks. It is possible, for example, to check the position of a stationary sampling probe. testo 335 can be calibrated very accurately with test gas when measuring emission levels. Combustion chamber analysis testo 335 has very wide ranges to reliably detect CO nests and check for reducing atmosphere. Sampling probes can be used at temperatures up to 1800 C. Tuning burners For the purpose of efficient burner tuning, testo 335 calculates air ratio and efficiency. Combustion chamber pressure (optional) is measured at the same time as flue gas values. This is particularly important for multi-stage burners.

12 10 Accessories Versatile infrared printer The IRDA printer wireless with infrared interface saves data for printing which saves time since the analyser is ready to operate immediately after data transfer. The printer can be used anywhere. Testo printer with wireless IRDA and infrared interface, 1 roll of thermal paper and 4 round cell batteries Holster (SoftCase) The holster (SoftCase) protects the instrument from impact. It is made of elastic plastic and a practical strap facilitates easy transport. IRDA printer saves data Instrument is ready to operate immediately after data transfer Software: "easyemission" The complete solution to manage data for flue gas analysis User-defined intervals (1 /second up to 1 /hour) Readings transmitted in seconds to Microsoft EXCEL User-defined fuels Readings are shown in table or graphics form Easy generation of customer-specific protocols "easyemission" software for testo 335, with USB cable to connect instrument to PC Case Aluminium system case for safe and convenient storage of measuring instrument, probe, accessories. Flue gas probe is positioned in lid. Software with analysis and graphics functions, online Holster (SoftCase) for testo 335 with belt Aluminium system case Aluminium system case, easy-find storage of instrument, probes and accessories Instrument/Options/Upgrades testo 335 flue gas analyser, rechargeable battery and calibration protocol included, equipped with O2 sensor A second module must be fitted in testo 335, the instrument will not be able to function otherwise. Only two additional modules can be fitted. Option: CO module, 0 to ppm Option: COlow module, 0 to 500 ppm Option: NO module, built-in in analyser box, 0 to ppm NO Option: NOlow module, 0 to +300 ppm NO Option: NO2 module, 0 to +500 ppm NO Option: SO2 module, 0 to ppm SO Option: dilution of all sensors Option: pressure/flow (not upgradable) Accessories V mains unit, for mains operation or batt. recharging in analyser "easyemission" software for testo 335, with USB cable to connect instrument to PC Testo printer with wireless IRDA and infrared interface, 1 roll of thermal paper and 4 round cell batteries Spare thermal paper for printer (6 rolls), permanent ink, data documentation legible for up to 10 years Spare thermal paper for printer (6 rolls) Holster (SoftCase) for testo 335 with belt Spare rech. batt. w/ charging station Spare particle filter (10 off) Instrument cleaner (100 ml), for hassle-free and fast removal of dirt from housing, display screen, keypad, probe handle and probe cable Software upgrade from "easyemission" testo 335 to "easyemission" testo 350 S/XL Cases Aluminium system case, for measuring instrument and probes Calibration Certificates ISO calibration certificate/flue gas, calibration points 2.5% O2; 100 and 1000 ppm CO; 800 ppm NO; 80 ppm NO2; 1000 ppm SO

13 11 Probes Standard gas sampling probes Flue gas probe, modular, 335 mm immersion depth, incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 500 C and hose 2.2 m Flue gas probe, modular, 700 mm immersion depth, incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 500 C and hose 2.2 m Flue gas probe, modular, 335 mm immersion depth, incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 1000 C and hose 2.2 m Flue gas probe, modular, 700 mm immersion depth, incl. probe stop, thermocouple NiCr-Ni Tmax 1000 C and hose 2.2 m Flue gas probe, modular, with preliminary filter, 335 mm immersion depth, incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 1000 C and hose 2.2 m Flue gas probe, modular, with preliminary filter, 700 mm immersion depth, incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 1000 C and hose 2.2 m Ø8 mm Modular flue gas probes, available in 2 lengths incl. probe stop, NiCr-Ni thermocouple, 2.2 m hose and particle filter Probe accessories Hose extension, 2.8 m, extension cable for probe and analyser Probe shaft with preliminary filter, 335 mm long, with probe stop, Ø 8 mm, Tmax 1000 C Probe shaft with preliminary filter, 700 mm long, with probe stop, Ø 8 mm, Tmax 1000 C Spare sintered filter (2 off) Ø 8 mm Ø 10 mm Probe shaft, 335 mm long, with probe stop, Ø 8 mm, Tmax 500 C Probe shaft, 700 mm long, with probe stop, Ø 8 mm, Tmax 500 C Probe shaft, 335 mm long, with probe stop, Ø 8 mm, Tmax 1000 C Probe shaft, 700 mm long, with probe stop, Ø 8 mm, Tmax 1000 C Ø8 mm Industrial gas sampling probes Modular system Adapter, non-heated Ambient temp.: -20 to +50 C; Protection class: IP54; Gas inlet: G1/4?; Gas outlet: M 10x1 outer thread; Weight: 0.4 kg Extension pipe to +600 C, stainless steel Extension pipe to C, Inconel 625 Non-heated sampling pipe to +600 C, stainless steel Non-heated sampling pipe to C, Inconel 625 Non-heated sampling pipe to C, Al-Oxide Preliminary filter for dusty flue gases, ceramic Preliminary filter can only be mounted on extension pipe or Ø 20 mm Ø 20 mm Ø 20 mm 1000 mm Ø 12 mm 1000 mm Ø 12 mm 1000 mm Ø 12 mm 50 mm Ø 20 mm Connection: Thread screw/screw socket G1/4 ; Weight: 0.45 kg Connection: G1/4 ; Weight: 0.4 kg Connection: G1/4 ; Weight: 0.4 kg Dust load: max. 20 g / m3; filter fineness: 20 µm; Temperature: max C; Material: ceramic; Connection: G1/4 thread nipple; Weight: 0.2 kg Gas sampling hose with built-in condensate trap, 2.2 m long Thermocouple, NiCr-Ni, -200 to C, Inconel 625, 1.2 m long Thermocouple, NiCr-Ni, -200 to C, Inconel 625, 2.2 m long Thermocouple, NiCr-Ni, -200 to C, Inconel 625, 3.2 m long Ø4 mm Connection: To analyser via 4 m connection cable with 8 pin plug; Weight: 0.15 kg. The length depends on the number of sampling and extension pipes used Mounting flange, stainless steel , adjustable quickaction fitting suitable for all sampling/extension pipes 130 mm Ø 160 mm Temperature probes Mini ambient air probe, Tmax +80 C, for separate ambient air temperature Illustration t 99 Conn. 0 to +80 C Pipe wrap probe for pipes with diameter of up to 2", for flow/return temp. meas. in hydronic systems -60 to +130 C Class 2 5 s Fixed cable Mini ambient air probe, 60 mm immersion depth, w. probe stop, magnetic clip, Tmax +100 C, for dual wall clearance temp. meas. in systems w. outside primary air intakes

14 12 Additional Accessories/Sets Pitot tubes Illustration Probe type Pitot tube, 350 mm long, stainless steel, for measuring flow velocity 350 mm Ø7 mm Oper. temp to +600 C Pitot tube, 1000 mm long, stainless steel, for measuring flow velocity 1000 mm Ø7 mm Oper. temp to +600 C Pitot tube, stainless steel, 350 mm long, measures flow speed with temperature, 3 x hoses (5 m long) and heat protection plate 350 mm Ø8 mm -40 to C Type K (NiCr-Ni) Pitot tube, stainless steel, 750 mm long, measures flow speed with temperature, 3x hoses (5 m long) and heat protection plate 750 mm Ø8 mm -40 to C Type K (NiCr-Ni) Calibration Certificates ISO calibration certificate velocity, hot wire, vane anemometer, Pitot tube; calibration points 1; 2; 5; 10 m/s ISO calibration certificate velocity, hot wire, vane anemometer, Pitot tube; calibration points 5; 10; 15; 20 m/s Additional probe accessories Connection hose, silicone, 5m long, max. load 700 hpa (mbar) Affordable basic set Recommended set: Professional set for measuring emissions During quick checks on emissions, flow speed is also measured simultaneously with flue gas. In this way, for example, the position of a stationary sampling probe can be checked or mass flow can be calculated simultaneously. Benefit: Measurement range extension for all sensors - measuring cells can be protected in the case of unexpectedly high concentrations of different gases and the can continue The compact flue gas analyser, testo 335, provides an affordable introduction to industrial flue gas analysis engineering. It can be used to carry out spot check s lasting up to 2 hours in pure gas, for burner tuning or process monitoring. Benefits: Measurement range extension for CO to continue measuring even in high CO concentrations Automatically controlled gas pump for constant pump flow at a negative pressure of -200 mbar up to a positive pressure of max. 50 mbar Affordable basic set - testo 335 flue gas analyser (equipped with O2 and CO), incl. rechargeable battery and calibration protocol - Modular flue gas probe, immersion depth 335 mm, Ø 8mm, Tmax 1000 C - Mains unit V for mains operation or recharging rechargeable battery in analyser - Spare particle filters (10 off) - Transport case Recommended set: Professional set for measuring emissions testo 335 flue gas analyser, rechargeable battery and calibration protocol included, equipped with O2 sensor Option: CO module Option: NO module Option: dilution of all sensors Option: pressure/flow Flue gas probe, modular, 335 mm immersion depth, incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 1000 C and hose 2.2 m Pitot tube, stainless steel, 350 mm long, measures flow speed with temperature, 3 x hoses (5 m long) and heat protection plate V mains unit, for mains operation or batt. recharging in analyser Spare particle filter (10 off) Connection hose, silicone, 5m long, max. load 700 hpa (mbar) Aluminium system case

15 13 Technical data O 2 CO (H 2 compensated) CO low (H 2 compensated) 0 to 25 Vol. % 0 to ppm 0 to 500 ppm Response time ±0.2 Vol. % 0.01 Vol. % t 90 <20 s ±10 ppm or ±10% of mv (0 to 200 ppm) ±20 ppm or ±5% of mv (201 to 2000 ppm) ±10% of mv (2001 to ppm) ±2 ppm (0 to 39.9 ppm) ±5% of mv (remaining range) X 1 ppm t 90 <40 s 0.1 ppm t 90 <40 s Measurement range extension Single dilution factor 5 (standard) CO (H 2 compensated) CO low (H 2 compensated) NO 2 SO ppm to ppm ±10 % of mv (additional error) 1 ppm 500 ppm to 2500 ppm ±10 % of mv (additional error) 0.1 ppm 200 ppm to 2500 ppm ±10 % of mv (additional error) 0.1 ppm 500 ppm to ppm ±10 % of mv (additional error) 1 ppm Dilution of all sensors, Factor 2 (option, ) NO NO low NO 2 * SO 2 * X Data correspond to 20 C ambient temperature. Additional temperature coefficient 0.25% of mv/k. 0 to 3000 ppm ±5 ppm (0 to 99 ppm) ±5% of mv (100 to 1999 ppm) ±10% of mv (2000 to 3000 ppm) 0 to 300 ppm 0 to 500 ppm ±2 ppm (0 to 39.9 ppm) ±5% of mv (remaining range) ±10 ppm (0 to 199 ppm) ±5% of mv (remaining range) 0 to 5000 ppm ±10 ppm (0 to 99 ppm) ±10% of mv (remaining range) 1 ppm t 90 <30 s 0.1 ppm t 90 <30 s 0.1 ppm t 90 <40 s 1 ppm t 90 <40 s O 2 CO (H 2 compensated) CO low (H 2 compensated) NO NO low NO 2 SO 2 If range extension is activated on all sensors: : ±1 vol.% additional error (0 to 4.99 vol.%) ±0.5 Vol.% additional error (5 to 25 vol.%) 700 ppm to ppm ±10 % of mv (additional error) 1 ppm 500 ppm to 1000 ppm ±10 % of mv (additional error) 0.1 ppm 500 ppm to 6000 ppm ±10 % of mv (additional error) 1 ppm 300 ppm to 600 ppm ±10 % of mv (additional error) 0.1 ppm 200 ppm to 1000 ppm ±10 % of mv (additional error) 0.1 ppm 500 ppm to ppm ±10 % of mv (additional error) 1 ppm General technical data Temperature meas. Probe type Type K (NiCr-Ni) Draught Differential pressure Absolute pressure Derived parameters -40 to C -40 to +40 hpa -200 to 200 hpa ±0.5 C (0 to +99 C) 0.1 C ±0.5 % of mv (remaining range) ±0.03 hpa (-2.99 to hpa) ±1.5 % of mv (remaining range) 0.01 hpa ±0.5 hpa (-49.9 to hpa hpa) ±1.5 % of mv (remaining range) Efficiency 0 to 120 % 0.1 % Flue gas loss 0 to 99.9 % 0.1 % Flue gas dewpoint 0 to 99.9 C 0.1 C CO 2 (calculation from O 2 ) Response time t90 = < 40 s 600 to hpa ±10 hpa 1 hpa 0 to CO 2 max. ±0.2 Vol. % 0.1 Vol. % Memory Display *Max. duration of 2 hours should not be exceeded in order to avoid absorption. Controlled diaphragm pump: Pump flow 0.6l/min (controlled) Hose length max. 7.8 m (corresponds to two probe hose extensions) Max positive pressure/flue gas +50 mbar Max negative pressure/flue gas -200 mbar User-defineable fuels 10 user-defineable fuels incl. test gas as fuel Weight Dimensions Storage temp. Oper. temp. Power supply Material/Housing Protection class Warranty Maximum 100 folders Per folder max. 10 sites Per site max. 200 protocols Max. number of protocols is determined by the number of folders or sites 600 g 270 x 90 x 65 mm -20 to +50 C -5 to +50 C Graphics display: 160 x 240 pixels Rech. block: 3.7V/2.2Ah Power: 6.3 V/1.2A TPE PC IP40 Analyser 2 years (excluding wear parts, e.g. meas. cells) Rech. batt. 1 year Meas. cells CO, COlow,NO, NOlow, NO2, SO2 1 year O2 meas. cell: 1.5 years

16 14 testo 350 S/XL, portable flue gas analysis system Good advice IS possible! Axel Rieple, Head Sales Manager Germany Highly qualified personnel is needed to provide it. Understanding, a little creativity, time to listen and accessibility when the matter is urgent are also necessary. Measuring cells can be changed quickly and easily by the user on site Our qualified personnel would be delighted to answer your questions. They are there when you need them. Good to know when the situation requires. All of the above elements ensure that we can provide you with the highly qualified advice which is our standard. Our experience has shown that it is needed and appreciated. Qualified advice provides you with the assurance you need to make the right decisions, particularly in the case of complicated tasks. Condensate trap Built-in Peltier gas preparation unit with hose pump for disposing of condensate for long-term s lasting several hours Infrared (NDIR) measuring module for direct CO 2 Measuring cell heating element protects from damage caused by condensate and increases sensor reaction times when ambient temperatures are low

17 15 Flexible flue gas analysis system testo 350 S/XL testo 350 S/XL testo 350 is a flexible, portable analysis system which is basically made up of a control unit, a flue gas analyser and a flue gas probe, depending on customer requirements. The detachable control unit can control the analysis system and read out data. The testo 350 XL control unit can also be used as a separate handheld analyser for differential pressure (built-in) and also for temperature, humidity, flow etc. thanks to its additional probe socket. Readings are printed on the built-in printer. The flue gas analyser is the heart of the analysis system and is available in two different versions: testo 350 S Basic version testo 350 XL Advanced version. The testo 350 S flue gas analyser is equipped with a measuring module for O 2 as standard. One measuring module must be fitted or up to 5 additional measuring modules for NO (option), NO 2 (option), SO 2 (option), NO low (option), CO (Option), CO low (option), H 2 S (option), HC (Option) or CO 2 via infrared measuring module (option) can be fitted. Temperature and differential pressure as well as the usual parameters such as, qa, etc. are also calculated. The even more convenient testo 350 XL flue gas analyser is equipped with measuring modules for O 2, CO, NO and Differences between control units at a glance Built-in printer Differential pressure (-40 to +40 hpa / -200 to +200 hpa) 1 user-defined probe socket (for e.g. temperature, relative humidity, etc.) Touchscreen Connection from a flue gas analyser to the Testo data bus Connection of several flue gas analysers, analog output boxes and testo 454 loggers to the Testo data bus NiMH rechargeable battery pack Internal memory for 250,000 readings = Standard = upgrade option NO 2 as standard. Additional measuring modules for HC (option), NO low (option), CO low (option), SO 2 (Option), H 2 S (option) or CO 2 via infrared measuring module (option) are available. In addition to the features of the S version, the testo 350 XL flue gas analyser also has a Peltier gas preparation unit with a hose pump to regulate condensate disposal as well as a fresh air valve for long-term s lasting several hours. Both versions of the flue gas analysers can be equipped with up to 6 measuring modules, have a built-in rechargeable battery as standard, (for battery operation), data logger (250,000 readings) as well as a Testo data bus connection. The testo 350 S flue gas analyser can be retrofitted with all the features/functions of the testo 350 XL flue gas analyser. testo 350 S control unit = Not possible testo 350 XL control unit Maximum no. of measuring modules O 2 CO (H2) CO low (H2) NO NO low NO 2 SO 2 HC H 2 S Control unit for display and control, with printer Flue gas analyser with built-in measuring modules and engineering 0 25 Vol. 0 10,000 ppm ppm 0 3,000 ppm (0.1 ppm resolution) ppm (0.1 ppm resolution) ppm (0.1 ppm resolution) 0 5,000 ppm 0 4 Vol. % (0.001 % resolution) ppm (0.1 ppm resolution) CO 2 (NDIR) 0 50 Vol. % Built-in gas preparation unit (is recommended with high humidity levels in flue gas and during long-term s >2 hrs measuring time) Automatic fresh air rinse with valve (incl. range extension with dilution factor 5 for all sensors) Measurement range extension for CO measuring module (with selectable dilution factors) CO measuring module switch-off via adjustable switch-off threshold Trigger input stops and starts externally Differential pressure (-40 to +40 hpa / -200 to +200 hpa) Built-in rechargeable battery 2 temperature probe sockets (Type K NiCr-Ni) Data logger (250,000 readings) Testo data bus connection = Standard Easy and convenient on motors for onsite check and tuning Differences between flue gas analysers at a glance = upgrade option testo 350 S 6 testo 350 XL 6

18 16 Measurement system testo 350 XL control unit Testo data bus controller with USB connection testo 350 S/XL flue gas analyser Testo data bus testo 454 logger m/s, t/y hpa, mbar ma out Power box NO X, SO 2, O 2, CO 2,... m/s, m³/h hpa, Pa C %RH The testo 350 S/XL system concept For many applications in the industrial sector, an analyser with additional features is needed to fulfill the following requirements: Simultaneous gas and process analysis at different points without a time-consuming point changeover switch Option of connecting additional parameters such as C; %RH; ma/mv etc. Long-term s in order to be able to assess different system cycles Flexibility of system in order to be able to react to the different requirements of the various systems. The testo 350 S/XL system fulfills these requirements. Several analyser boxes, equipped differently, can be connected together, depending on the application. If several analyser boxes, for example, are connected to the Testo data bus, they can be controlled, read out or programmed via the following two options: One analyser box after the other via the testo 350 XL control unit, for example, or via the PC and an RS 232 cable Alternatively: Several flue gas analysers simultaneously via your PC and the Testo data bus controller with USB connection. Parameters Parameters which can be measured using testo 350 S/XL: a) testo 350 S/XL flue gas analyser Flue gas parameters such as O 2, CO, NO x, SO 2, H 2 S, HC, CO 2 (IR) Differential pressure, e.g. for combustion chamber pressure Flow with Pitot tube The testo 350 S or testo 350 XL flue gas analysers are positioned at the respective point. They are operated either connected to each other via the Testo data bus or as a separate data logger without being connected. Separate programs are saved in the flue gas analysers using the testo 350 XL control unit or PC. Included are, for example, start/stop criteria, cycles, fresh air phases etc. testo 350 S and testo 350 XL flue gas analysers, equipped differently, can be used. Likewise, logger boxes and analog output boxes (6 channels, 4-20mA) can be connected in this way. b) Logger box Temperature, e.g. of surfaces, liquids Humidity, e.g. in suction ducts or ambient air Pressure, e.g. with differential pressure and high pressure probes Flow and volume flow, e.g. with vanes, hot wire probes rpm etc.

19 17 Standard gas sampling probes The probe has to endure extreme conditions when measuring flue gases: High temperatures Corrosive condensate Dust Mechanical loads. Standard gas sampling probes The affordable standard sampling probe is available in lengths of 335 mm and 700 mm and for different temperature ranges. The outer shaft with filter is used for dusty flue gases. The hose has a standard length of 2.2 m (5 m, optional). The selection of the right probe is critical for accurate and consistent s. Because the sampling locations are often different, it s beneficial to have a standard probe designed for a wide variety of applications. In addition to the standard sampling probes, Testo also offers probe systems for specific industrial applications. Standard gas sampling probes, available in lengths of 335 mm and 700 mm Standard flue gas sampling probe, 335 mm long Basic flue gas probe, 335 mm immersion depth incl. probe stop, NiCr-Ni (TI) T/C Tmax 500 C, probe shaft: stainless steel , 2.2 m hose, robust plug-in coupling Options: Outer shaft with filter, Tmax C, 335 mm long, for dusty flue gases, 3 µm pore size, probe shaft stainless steel mm Ø8 mm 335 mm Ø8 mm or: Heat-resistant probe shaft (material: stainless steel ) with heat-resistant plate, 335 mm long, Tmax C Ø 10 mm Hose, 5 m long Special hose for NO2/SO2 s, 2.2 m long* Special hose for NO2/SO2 s, 5 m long* Standard gas sampling probe, 700 mm long Basic flue gas probe, 700 mm immersion depth incl. probe stop, NiCr-Ni (TI) T/C Tmax 500 C, probe shaft: stainless steel , 2.2 m hose, robust plug-in coupling Options: Outer shaft with filter, Tmax C, 700mm long, for dusty flue gases, 3 µm pore size, probe shaft: stainless steel or: Heat-resistant probe shaft (material: stainless steel ) with heat-resistant plate, 700 mm long, Tmax C 700 mm Ø8 mm 700 mm Ø8 mm Ø 10 mm Hose, 5 m long Special hose for NO2/SO2 s, 2.2 m long* Special hose for NO2/SO2 s, 5 m long* * Use outer shaft with filter for dusty flue gases. Accessories for outer pipe with filter Spare sintered filter (2 off)

20 18 Industrial gas sampling probes Modular system We are dealing here with a modular, portable probe system. The basis for the system is the heated handle or the non-heated adapter to which the sampling hoses are connected. A thermocouple, which is connected to the testo 350 S/XL flue gas analyser, is used for simultaneous temperature s. The probe can be adapted for larger flue gas ducts using extension pipes (up to max. 3m). A preliminary filter is screwed on to protect the probe in dusty gases. The heated probe is used for moist flue gases to avoid incorrect readings caused by the absorption of NO 2 and SO 2. The probes are attached quickly and securely to the flue gas duct using the mounting flange. Non-heated probe pipes are used for flue gases up to 1200 C. The non-heated adapter can be used instead of a heated handle to measure O 2, CO and NO or dry flue gases. Ceramic sampling pipes which can withstand the enormous thermal load are used for s at more than 1200 C. Industrial gas sampling probes, a modular probe system suitable for every application Industrial gas sampling probes Modular system Heated handle, power supply 115 to 230 V, 50/60 Hz Adapter, non-heated Power consumption: 200 watts; Temp. gas path: > 180 C; Ready to operate: after approx. 20 min; Length of mains cable: 3 m; Protection class: IP54; Ambient temp.: -20 to +50 C; gas inlet: G1/4 ; gas outlet: M 10x1 outer thread; weight: 1.7 kg Ambient temp.: -20 to +50 C; Protection class: IP54; Gas inlet: G1/4?; Gas outlet: M 10x1 outer thread; Weight: 0.4 kg Non-heated sampling pipe to +600 C, stainless steel Non-heated sampling pipe to C, Inconel 625 Non-heated sampling pipe to C, Al-Oxide Heated sampling pipe, power supply 230 V / 50 Hz, stainless steel Heated sampling pipe, power supply 115 V / 60 Hz, stainless steel Ø 20 mm Ø 20 mm 1000 mm Ø 12 mm 1000 mm Ø 12 mm 1000 mm Ø 25 mm Connection: G1/4 ; Weight: 0.4 kg Connection: G1/4 ; Weight: 0.4 kg Heating: > +180 C; power consumption: 650 watts; Connection: electr. connection to heated handle, connection adapter with thread connection/screw socket G1/4 ; Max. flue gas temp.: +600 C Extension pipe to +600 C, stainless steel Extension pipe to C, Inconel 625 Preliminary filter for dusty flue gases, ceramic Preliminary filter can only be mounted on extension pipe or Thermocouple, NiCr-Ni, -200 to C, Inconel 625, 1.2 m long Thermocouple, NiCr-Ni, -200 to C, Inconel 625, 2.2 m long Thermocouple, NiCr-Ni, -200 to C, Inconel 625, 3.2 m long Ø 20 mm 1000 mm Ø 12 mm 50 mm Ø 20 mm Ø4 mm Connection: Thread screw/screw socket G1/4 ; Weight: 0.45 kg Dust load: max. 20 g / m3; filter fineness: 20 µm; Temperature: max C; Material: ceramic; Connection: G1/4 thread nipple; Weight: 0.2 kg Connection: To analyser via 4 m connection cable with 8 pin plug; Weight: 0.15 kg. The length depends on the number of sampling and extension pipes used Standard sampling hose for connection to the testo 350 M/XL analyser, 1 x Viton hose with robust plug 4 m Weight: 0.4 kg Special sampling hose for accurate NO2/SO2 s, for connection to testo 350 M/XL flue gas analyser, patented 1x hose with robust plug 4 m Hose material inside: PFFE hose with 2 mm inner diameter (lowest absorption, self-cleaning effect); Material outside: rubber; length: 4.0 m; Weight: 0.45 kg Mounting flange, stainless steel , adjustable quickaction fitting suitable for all sampling/extension pipes 130 mm Ø 160 mm Cases Transport case for industrial probes, aluminium, Space for: handle, probes, flange and accessories, dimensions: 1270 x 320 x 140 mm

21 19 Suitable probes for testo 350 XL control unit or testo 454 logger Temperature probes Illustration t 99 Conn. Ambient air probe, 300 mm immersion depth, with probe stop for separate of ambient air temperature (e.g. systems with outside primary air intakes) 300 mm Ø5 mm 0 to +100 C 30 s Mini ambient air probe, 60 mm immersion depth, w. probe stop, magnetic clip, Tmax +100 C, for dual wall clearance temp. meas. in systems w. outside primary air intakes 60 mm Ø4 mm 0 to +100 C 30 s Mini ambient air probe, Tmax +80 C, for separate ambient air temperature 0 to +80 C Pipe wrap probe for pipes with diameter of up to 2", -60 to Class 2 5 s Fixed cable for flow/return temp. meas. in hydronic systems +130 C Spare meas. head for pipe wrap probe Quick-action surface probe with sprung thermocouple strip, measuring range short-term to +500 C Adapter to connect NiCr-Ni thermocouples and probes with open wire ends 150 mm Ø 10 mm -200 to +300 C Class 2 3 s Plug-in head. connection cable or required Fixed cable More probes Illustration t 90 Other features Gas leak detection probe to detect leaks in gas heating systems 0 to mm ppm CH 4 Ø 20 mm 2 s 1st alarm limit: 200 ppm CH nd alarm limit: 10,000 ppm CH4 Alarm: optical display (LED) and audible signal (buzzer) triggered if alarm limit is exceeded Ambient CO probe to measure CO level in ambient air 190 mm Ø 25 mm 0 to +500 ppm CO 35 s CO2 probe measures indoor air quality and monitors the workplace. With plug-in head, connection cable or required Current/voltage cable (±1 V, ±10 V, 20 ma) Mechanical rpm probe with plug-in head Included 2 probe tips Ø 8 and Ø 12 mm 1 hollow cone Ø 8 mm 1 surface speed disc Ø 19 mm to measure rotational speed: rpm = rotational speed in mm/s Stationary probes Illustration Robust, quick-action surface probe, NiCr-Ni, with M14 x 1.5 thread, incl. 2 nuts for mounting, 2 m cable (silicone) 0 to +1 Vol. % CO 2 ±(50 ppm CO 2 ±2% of mv)(0 to 0 to ppm CO ppm CO 2 2 ) ±(100 ppm CO 2 ±3% of mv)(+5001 to ppm CO 2 ) 0 to mv 0 to +10 V 0 to +20 ma ±1 mv (0 to mv) ±0.01 V (0 to +10 V) ±0.04 ma (0 to +20 ma) 20 to rpm Plug-in head. connection cable or required t to +180 C Class 2 3 s Universal probe, NiCr-Ni, for s in liquids and gases, 2 m cable (PVC), IP 42 connection socket 500 mm Ø 1.5 mm -200 to C Class 1 Inconel 2 s Screw-in probe, Pt100, for s at hard-toaccess points, M 6 thread, 2 m cable (PVC) SW to +80 C Class A s Immersion probe, Pt100, for s in water and unclean environments, 2 m cable (silicone) 100 mm Ø6 mm -50 to +180 C Class A s Immersion probe, Pt100, for s in corrosive substances, 2 m cable (PTFE), IP mm Ø5 mm -50 to +260 C Class A PFA 50 s Resistance thermometer, Pt100, for surface, 2 m cable (silicone), IP mm Al -30 to +180 C Class A 8x8 mm 150 s Universal probe, Pt100, for s in liquids and gases, 2m cable (PVC), IP mm Ø3 mm -50 to +400 C Class A s Vane probe, Ø 16 mm, for stationary assembly, 3 m cable (PVC) Robust hot bulb probe, Ø 3 mm, for s in the lower velocity range, 2m cable (PVC) 250 mm 150 mm Ø3 mm Ø 16 mm +0.4 to +60 m/s ±(0.2 m/s ±1% of mv) (+0.4 to +60 m/s) 0 to +10 m/s -20 to +70 C ±(0.03 m/s ±5% of mv) (0 to +10 m/s)

22 20 Suitable probes for testo 350 XL control unit and testo 454 logger Humidity probes Illustration t 90 Standard ambient air probe up to +70 C Ø 12 mm 0 to +100 %RH -20 to +70 C ±2 %RH (+2 to +98 %RH) ±0.4 C (-10 to +50 C) ±0.5 C (remaining range) 12 s Conn.: Plug-in head. connection cable or required Robust humidity probe e.g. for measuring equilibrium moisture or for s in exhaust ducts to +120 C 300 mm Ø 12 mm 0 to +100 %RH -20 to +120 C ±2 %RH (+2 to +98 %RH) ±0.4 C (-10 to +50 C) ±0.5 C (remaining range) 30 s Conn.: Plug-in head. connection cable or required Robust high temperature/humidity probe up to +180 C Velocity, pressure probes Illustration 300 mm Ø 12 mm 0 to +100 %RH -20 to +180 C ±2 %RH (+2 to +98 %RH) ±0.4 C (+0.1 to +50 C) ±0.5 C (remaining range) 30 s Conn.: Plug-in head. connection cable or required Vane/temperature probe, Ø 16 mm, attachable to handle or telescopic handle 180 mm Ø 16 mm +0.4 to +60 m/s -30 to +140 C ±(0.2 m/s +1% of mv) (+0.4 to +40 m/s) ±(0.2 m/s +2% of mv) (+40 to +50 m/s) Vane/temperature probe, Ø 25 mm, can be attached to handle or telescopic handle 180 mm Ø 25 mm +0.4 to +40 m/s -30 to +140 C ±(0.2 m/s ±1% of mv) (+0.4 to +40 m/s) High temperature vane probe, Ø 25 mm, with handle for continuous s up to +350 C 560 mm Ø 25 mm +0.6 to +20 m/s -40 to +350 C ±(0.3 m/s ±1% of fsv) (+0.6 to +20 m/s) Precision pressure probe, 100 Pa, in robust metal housing with impact protection, incl. magnet for fast attachment, to measure differential pressure and flow speeds (in combination with Pitot tube) Pressure probe, 10 hpa, in robust metal housing with impact protection incl. magnet for fast attachment, to measure differential pressure and flow speeds (in combination with Pitot tube) 0 to +100 Pa ±(0.3 Pa ±0.5% of mv) 0 to +10 hpa ±0.03 hpa Pressure probe, 100 hpa, in robust metal housing with impact protection, incl. magnet for fast attachment, to measure differential pressure and flow speeds (in combination with Pitot tube) 0 to +100 hpa ±0.5% of mv (+20 to +100 hpa) ±0.1 hpa (0 to +20 hpa) Pitot tube, 350 mm long, stainless steel, for measuring flow velocity 1) Oper. temp mm / 1000 mm Ø 7 mm 0 to +600 C Pitot tube, 1000 mm long, stainless steel, for measuring flow velocity 1) Pitot tube, stainless steel, 500 mm long, measures flow -40 to +600 C velocity with temperature 2) 500 mm / 1000 mm Pitot tube, stainless steel, 1000 mm long, measures Ø8 mm flow velocity with temperature 2) Pitot tube, stainless steel, 350 mm long, measures flow speed with temperature, 3 x hoses (5 m long) and heat protection plate 2) 350 mm / 750 mm -40 to C Pitot tube, stainless steel, 750 mm long, measures flow speed with temperature, 3x hoses (5 m long) and heat protection plate 2) Accessories for stationary probes Wall holder with screw-in connection for vane probe, Ø 16mm Clamp screw connection (steel) with M 8x1 thread, to attach temperature probes with Ø 3mm Clamp screw connection (steel) with G 1/4" thread, to attach temperature probes with Ø 6mm Accessories for velocity probes, pressure probes Professional telescopic handle for plug-in vane probes, max. 1 m long, extension on request Extension for telescopic handle, 2 m long, please also order the extension cable Handle for plug-in vane probes Magnetic holder for pressure probes Hose connection set, incl. silicone hose and connection adapter, For separate gas pressure ISO calibration certificate/pressure, 0.1 to 0.6 (% of fsv) 0 to 70 bar > 70 to 5000 bar ISO calibration certificate velocity, hot wire, vane anemometer, Pitot tube; calibration points 1; 2; 5; 10 m/s ISO calibration certificate velocity, hot wire, vane anemometer; calibration points 0.5; 0.8; 1; 1.5 m/s ISO calibration certificate velocity, hot wire, vane anemometer, Pitot tube; calibration points 5; 10; 15; 20 m/s Ø8 mm Accessories for temperature, humidity, CO2 probes Cable, 1.5 m long, connects probe with plug-in head to meas. instrument, PUR coating material Cable, 5 m long, connects probe with plug-in head to measuring instrument, PUR coating material Extension cable, 5 m long, between plug-in head cable and instrument, PUR coating material Telescopic handle, max. 1 m, for probe with plug-in head, cable: 2.5 m long, PUR coating material Control and humidity adjustment set 11.3%RH/75.3%RH incl. adapter for humidity probes Telescopic handle, mm long Instrument cleaner (100 ml), for hassle-free and fast removal of dirt from housing, display screen, keypad, probe handle and probe cable ISO calibration certificate/temperature, meas. instr. with surface probe; calibration points +60 C; +120 C; +180 C ISO calibration certificate humidity, electronic hygrometers; calibration points 11.3 %RH and 75.3 %RH at +25 C ISO calibration certificate/co2, CO2 probes; calibration points 0; 1000; 5000 ppm 1) Direct connection to control unit or analyser box possible, please also order hose connection set ) Direct connection to control unit or analyser box possible

23 21 Accessories for testo 350 S/ XL "easyemission" software, RS232 cable included The complete data management solution for flue gas analysis User-defined intervals (1 /s up to 1 /hour) Readings transferred in seconds to Microsoft EXCEL User-defined fuels Readings shown in tables or graphs Easy to produce custom-designed logs "easyemission" software for testo 350 S/XL, RS232 cable for connecting instrument to PC included Software with analysis and graphics functions, online "easyemission" software, Testo data bus controller with USB connection included If, for example, several testo 350 S/ XL flue gas analysers are connected to the Testo data bus, they can then be controlled and read out on your PC. In this way, a faster cycle (<5 s) can be set for each flue gas analyser than with the RS232 cable. "easyemission" software for testo 350 S/XL, Testo data bus controller included, with USB to connect instrument to PC, cable for Testo data bus and terminal plug Software with analysis and graphics functions, online Analog output box (ma out) Analog output boxes can be looped into the data bus to output the data as an analog signal (4 20 ma). Each box has 6 user-defined channels which can be scaled according to application. Optional module equipment NO 2, SO 2 options for flexible instrument combinations, take into consideration when ordering your first testo 350 M/XL. Subsequent module upgrades can be carried out by the user using upgrade modules Analog output box for output on an analog recorder or for control purposes CO 2 infrared module Touchscreen (optional) Touchscreen incl. pen for easy and fast operation and input (only as option for testo 350 XL control unit) Cases 1 Transport case for analyser, probes and accessories System case (aluminium), for analyser, probes, incl. drawer for accessories Transport case System case Protection hood and wall holder for analyser box 1 Protection hood protects from dirt and dust Wall holder for analyser box incl. heat protection plate, can be locked Protection hood Wall holder

24 22 Measurement System and Practical Accessories testo 350 S control unit Control unit displays data and controls system, built-in printer, connection for Testo data bus and terminal plug included testo 350 XL control unit Control unit displays data and controls the system, incl. built-in printer, pressure 80/200 hpa, 1 user defined probe socket, programmable s and memory space for 250,000 readings, connection for Testo data bus, incl. terminal plug Additional options only for control unit testo 350 XL Touch screen with pen (available only with original order), For easy input of text and values Spare thermal paper for printer (6 rolls) Transport case and accessories for flue gas analyser box Wall holder for analyser box incl. heat protection plate, can be locked Protective cover for analyser box (can also be used with wall holder) Carrying belt set for analyser box and control unit Transport case for analyser, probes and accessories System case (aluminium), with drawer for accessories, for transport and protection during Additional box for system case , can be snapped on Testo rechargeable battery pack NiMH for control unit, logger Transport case for industrial probes, aluminium; Space for: handle, probes, flange and accessories Power unit 230 V/ 8 V/ 1 A, for instrument (European plug) testo 350 S flue gas analyser testo 350 S flue gas analyser, equipped with: O 2, differential pressure, 2 temperature probe sockets, testo data bus connection, built-in rechargeable battery, data logger, can be upgraded to max. 6 modules (with NO, NO 2, CO, H 2 S, HC, SO 2, CO 2 NDIR) Option: Peltier gas preparation with hose pump to empty condensate automatically Fresh air valve for long-term ( range extension with dilution factor 5 for all sensors included) Measuring range extension for CO module (dilution), built into analyser box, selectable dilution factors: 0, 2, , 10, 20, 40 Event trigger socket, for starting and stopping externally, built into analyser box testo 350 XL flue gas analyser box testo 350 XL analyser box, equipped with O 2, CO (with switchoff and rinse function), NO, NO 2, differential pressure, 2 temperature probe sockets, gas preparation, Testo data bus adapter, automatic fresh air rinse with valve (including range extension with dilution factor 5 for all sensors), built-in rechargeable battery, data memory, can be upgraded to max. 6 modules (with H 2 S, HC, SO 2, CO 2 NDIR) A second module must be installed in testo 350 S, otherwise the instrument is unable to function. Up to 5 additional modules can be fitted. Option: COlow module Option: CO module Option: CO2 meas. module (infrared meas. principle, absolute pressure meas. and CO2 absorption filter with refill pack incl.) Option: HC module (nonburned hydrocarbons) Option: H2S module Option: NO module Option: NOlow module Option: NO2 module Option: SO2 module Option: COlow module Option: CO2 meas. module (infrared meas. principle, absolute pressure meas. and CO2 absorption filter with refill pack incl.) Option: NOlow module Option: SO2 module Option: HC module (nonburned hydrocarbons) Option: H2S module Measuring range extension for CO module (dilution), built into analyser box, selectable dilution factors: 0, 2, , 10, 20, 40 Event trigger socket, for starting and stopping externally, built into analyser box Calculation of fuel-specific factors to accurately display calculated variables in deviating fuels (calculation for one fuel) Spare particle filter, pack of Hose set to convey flue gas from analyser box, 5 m long Refill pack of filter pellets for CO2 absorption filter ISO calibration certificate/flue gas, calibration points 2.5% O2; 100 and 1000 ppm CO; 800 ppm NO; 80 ppm NO2; 1000 ppm SO2 testo 454 logger and accessories Logger, measures and saves (max. 250,000 readings), incl. 4 user defined probe sockets, alarm output/event trigger socket, stand/wall holder Accessories for Testo data bus Mains unit (110/230 V; 50/60 Hz, 12 V, 3 A) supplies power to Testo data bus, when using the Testo plug-in card Terminal plug for Testo data bus, For loggers and special lengths PC software "easyemission" software for testo 350 S/XL, RS232 cable for connecting instrument to PC included "easyemission" software for testo 350 S/XL, Testo data bus controller included, with USB to connect instrument to PC, cable for Testo data bus and terminal plug Software upgrade of "easyemission" testo 350 S/XL to "easyemission" testo 335 Accessories for flue gas analyser Alarm/trigger cable Holding unit/theft-proof with lock for logger wall holder Power box, connected to control unit to increase operating life, For a battery-operated measuring system Mains unit for power box (110/230 V; 50/60 Hz, 12 V, 3 A) Analog output box, 6 channels, 4 to 20 ma, For output on an analog recorder or process control, (please also order mains unit ) Testo rechargeable battery pack NiMH for control unit, logger Recharger for control unit or logger (with 4 standard rechargeable batteries), rechargeable batteries are recharged externally Power unit 230 V/ 8 V/ 1 A, for instrument (European plug), For separate use of control unit Connection cable, 2 m, for Testo data bus Connection cable, 5 m, for Testo data bus Connection cable, 20 m, for Testo data bus Additional cable lengths up to 1000 m on request Cable to connect measuring instrument to pulse counter for gas flow Electrical isolation for RS232 (connects measuring instrument to PC)

25 23 Recommended for your applications testo 350 S: Set for fast emission monitoring on industrial burners (O 2, CO, NO) testo 350 S control unit testo 350 S flue gas analyser Option: NO module Option: CO module Flue gas probe, 335 mm immersion depth, Thermocouple NiCr-Ni (TI), Hose 2.2 m Heat-proof probe pipe, 335 mm long, Tmax C Connection cable, 2 m, for Testo data bus Protective cover for analyser box Carrying belt set for analyser box Transport case for analyser, probes and accessories Spare particle filter, pack of Spare thermal paper for printer (6 rolls) testo 350 XL: Standard set for s on process systems (O 2, CO, NO, NO 2 ) testo 350 XL control unit Testo rechargeable pack for control unit testo 350 XL flue gas analyser Flue gas probe, 335 mm immersion depth, Thermocouple NiCr-Ni (TI), Hose 2.2 m Heat-proof probe pipe, 335 mm long, Tmax C Special hose for NO2/SO2 s, 2.2 m long Connection cable, 2 m, for Testo data bus "easyemission" software for testo 350 S/XL Protective cover for analyser box Carrying belt set for analyser box Transport case for analyser, probes and accessories Spare particle filter, pack of Spare thermal paper for printer (6 rolls) testo 350 XL: Portable s on motors (O 2, CO, NO, NO 2 ) testo 350 XL control unit Testo rechargeable pack for control unit testo 350 XL flue gas analyser Measurement range extension for CO module (dilution) Flue gas probe, 335 mm immersion depth, Thermocouple NiCr-Ni (TI), Hose 2.2 m Heat-proof probe pipe, 335 mm long, Tmax C Special hose for NO2/SO2 s, 2.2 m long Connection cable, 5 m, for Testo data bus "easyemission" software for testo 350 S/XL Protective cover for analyser box Carrying belt set for analyser box System case (aluminium), incl. drawer Spare particle filter, pack of Spare thermal paper for printer (6 rolls) testo 350 XL: Portable s on turbines (O 2, CO low, NO low, NO 2 ) testo 350 XL control unit Testo rechargeable pack for control unit Touchscreen with reader testo 350 XL flue gas analyser COlow module, 0 to 500 ppm, built-in in analyser box NOlow module, 0 to 300 ppm, built-in in analyser box Measurement range extension for CO module (dilution) Flue gas probe, 335 mm immersion depth, Thermocouple NiCr-Ni (TI), Hose 2.2 m Heat-proof probe pipe, 335 mm long, Tmax C Special hose for NO2/SO2 s, 5 m long Connection cable, 5 m, for Testo data bus "easyemission" software for testo 350 S/XL Protective cover for analyser box Carrying belt set for analyser box System case (aluminium), incl. drawer Spare particle filter, pack of Spare thermal paper for printer (6 rolls)

26 24 Technical Data for testo 350 S/XL control unit and testo 454 logger box testo 350 S control unit testo 350 XL control unit Logger, measures and saves readings Analog output box (ma out) Oper. temp. -5 to +45 C -5 to +45 C -10 to +50 C -10 to +50 C Storage temp. -20 to +50 C -20 to +50 C -25 to +60 C -25 to +60 C Battery type 4 AA batteries 4 AA batteries Alkali manganese Battery life 8 h 8 h 24 h Memory readings readings Weight 850 g 850 g 450 g 305 g Dimensions 252 x 115 x 58 mm 252 x 115 x 58 mm 200 x 89 x 37 mm 200 x 89 x 37 mm Warranty 2 years 2 years 3 years 3 years Technical data for testo 350 XL control unit and testo 454 logger box Probe type Vane Thermal Testo humid. sensor, cap. Pressure 0 to +60 m/s 0 to +20 m/s 0 to +100 %RH +10 to hpa ±1 digit See probe data for system accuracy ±0.01 m/s (0 to m/s) ±0.02 m/s (+2 to m/s) ±0.04 m/s (+5 to +20 m/s) See probe data Probe Probe Probe Probe ±0.1% of m.v m/s (for Ø 60/100 mm), 0.1 m/s (for remaining probes) 0.01 m/s (0 to +20 m/s) 0.1 %RH (0 to +100 %RH) hpa (probe ) hpa (probe ) 0.01 hpa (probe ) Probe type Pt100 Type K (NiCr-Ni) Type S (Pt10Rh-Pt) Type J (Fe-CuNi) Type T (Cu-CuNi) -200 to +800 C -200 to C 0 to C -200 to C -40 to +350 C ±1 digit ±0.1 C (-49.9 to C) ±0.4 C (-99.9 to -50 C) ±0.4 C (+100 to C) ±1 C (-200 to -100 C) ±1 C (+200 to +800 C) ±0.4 C (-100 to +200 C) ±1 C (-200 to C) ±1 C ( to C) ±1 C (0 to C) ±0.4 C (-150 to +150 C) ±1 C (-200 to C) ±1 C ( to C) ±0.4 C (-40 to +200 C) ±1 C ( to +350 C) 0.01 C (-99.9 to +300 C) 0.1 C (-200 to -100 C) 0.1 C (+301 to +800 C) 0.1 C (-200 to C) 1 C (0 to C) 0.1 C (-200 to C) 0.1 C (-40 to +350 C) Probe type NTC CO probe CO2 probe CO2 probe -40 to +150 C 0 to +500 ppm CO 0 to +1 Vol. % CO 2 0 to ppm CO 2 ±1 digit ±0.2 C (-10 to +50 C) ±0.4 C (-40 to -11 C) ±0.4 C (+51 to +150 C) ±5% of mv (0 to +500 ppm CO) See probe data See probe data 0.1 C (-40 to +150 C) Probe type Mechanical Current/voltage Current/voltage Control unit, integ. press. sensor +20 to rpm 0 to +20 ma 0 to +10 V -200 to +200 hpa -40 to +40 hpa ±1 digit (+20 to rpm) ±0.04 ma (0 to +20 ma) ±0.01 V (0 to +10 V) ±1.5% of mv (-50 to -200 hpa) ±1.5% of mv (+50 to +200 hpa) ±0.5 hpa (-49.9 to hpa) ±1.5% of mv (-3 to -40 hpa) ±1.5% of mv (+3 to +40 hpa) ±0.03 hpa (-2.99 to hpa) 1 rpm (+20 to rpm) 0.01 ma (0 to +20 ma) 0.01 V (0 to +10 V) 0.1 hpa (-200 to +200 hpa) 0.01 hpa (-40 to +40 hpa)

27 25 Technical data/testo 350 S/XL flue gas analyser Probe type -40 to C ±0.5% of mv ±1 digit (+100 to C) ±0.5 C (-40 to C) Reaction time Reaction type Probe type Temperature 0.1 C (-40 to C) 0 to +120 % ±1 digit Efficiency 0.1 % (0 to +120 %) O 2 0 to +25 Vol. % O 2 ±0.8% of fsv (0 to +25 Vol. % O 2 ) 0.01 Vol. % O 2 (0 to +25 Vol. % O 2 ) 20 s t 95 Flue gas loss -20 to % qa 0.1 % qa (-20 to % qa) CO (H2 compensated) 0 to ppm CO ±5% of mv (+200 to ppm CO) ±10% of mv (+2001 to ppm CO) ±10 ppm CO (0 to +199 ppm CO) 1 ppm CO (0 to ppm CO) 40 s t 90 Differential pressure to +200 hpa ±1.5% of mv (-50 to -200 hpa) ±1.5% of mv (+50 to +200 hpa) ±0.5 hpa ( to hpa) 0.1 hpa (-200 to +200 hpa) COlow meas. (H2 compensated) 0 to +500 ppm CO ±5% of mv (+40 to +500 ppm CO) ±2 ppm CO (0 to ppm CO) 0.1 ppm CO (0 to +500 ppm CO) CO 2 0 to CO 2 max Vol. % CO 2 Calculated from O Vol. % CO 2 NO 0 to ppm NO ±5% of mv (+100 to ppm NO) ±10% of mv (+2000 to ppm NO) ±5 ppm NO (0 to +99 ppm NO) 1 ppm NO (0 to ppm NO) NOlow 0 to +300 ppm NO ±5% of mv (+40 to +300 ppm NO) ±2 ppm NO (0 to ppm NO) 0.1 ppm NO (0 to +300 ppm NO) NO 2 0 to +500 ppm NO 2 ±5% of mv (+100 to +500 ppm NO 2 ) ±5 ppm NO 2 (0 to ppm NO 2 ) 0.1 ppm NO 2 (0 to +500 ppm NO 2 ) 40 s 20 s 30 s 30 s 40 s 30 s t 90 t 95 t 90 t 90 t 90 t 90 Differential pressure 2-40 to +40 hpa ±1.5% of mv (-40 to -3 hpa) ±1.5% of mv (+3 to +40 hpa) ±0.03 hpa ( to hpa) 0.01 hpa (-40 to +40 hpa) Velocity 0 to +40 m/s 0.1 m/s (0 to +40 m/s) CO 2 meas. (IR) 0 to +50 Vol. % CO 2 ±0.3 Vol. % CO 2 + 1% of mv (0 to 25 Vol. % CO 2 ) ±0.5 Vol. % CO % of mv (>25 to 50 Vol. % CO 2 ) 0.01 Vol. % CO 2 (0 to 25 Vol. % CO 2 ) 0.1 Vol. % CO 2 (>25 Vol. % CO 2 ) H2S 0 to +300 ppm H 2 S ±5% of mv (+40 to +300 ppm) ±2 ppm (0 to ppm) 0.1 ppm (0 to +300 ppm) SO2 0 to ppm SO 2 ±5% of mv (+100 to ppm SO 2 ) ±10% of mv (+2001 to ppm SO 2 ) ±5 ppm SO 2 (0 to +99 ppm SO 2 ) 1 ppm SO 2 (0 to ppm SO 2 ) Reaction time Reaction type <10 s t s t 90 Measurement range extension Single dilution with selectable dilution factor (option) CO (H 2 compensated) CO low meas. (H 2 compensated) Dilution of all sensors by factor 5 (standard testo 350 XL) O 2 Reading is not shown in display HC CO 2 (IR) meas. CO (H 2 compensated) CO low meas. (H 2 compensated) NO NO low NO 2 SO 2 H 2 S depending on factor selected ±2 % of mv (additional error) 1 ppm or 0.1 ppm at CO low Reading is not shown in display Reading is not shown in display 2500 to ppm ±5 % of mv (additional error) Pressure range -150 to 0 mbar at probe tip 1 ppm 500 to 2500 ppm ±5 % of mv (additional error) Pressure range -100 to 0 mbar at probe tip 0.1 ppm 1500 to ppm ±5 % of mv (additional error) Pressure range -100 to 0 mbar at probe tip 1 ppm 300 to 1500 ppm ±5 % of mv (additional error) Pressure range -150 to 0 mbar at probe tip 0.1 ppm 500 to 2500 ppm ±5 % of mv (additional error) Pressure range -50 to 0 mbar at probe tip) 0.1 ppm 500 to ppm ±5 % of mv (additional error) Pressure range -100 to 0 mbar at probe tip 1 ppm 200 to 1500 ppm ±5 % of mv (additional error) Pressure range -100 to 0 mbar at probe tip 0.1 ppm Technical data for HC module Parameter Methane ¹ 100 to 40,000 ppm less than 400 ppm (100 to 4000 ppm) less than 10 % of m.v. (greater than 4000 ppm) Min. 02 req. in flue gas Reaction time t90 10 ppm 2% + (2 x methane reading) less than 40 s Response factor ² ¹ Lower explosion limit must be adhered to. ² The HC module is adjusted to methane in the factory. It can be adjusted to another gas by the user. Additional Technical data Dimensions: 395 x 275 x 95 mm Weight: 3200 g Storage temperature: -20 to +50 C Operating temperature: -5 to +45 C Housing material: ABS Memory: readings Power supply: Via built-in mains unit (90 V to 260 V, 47 to 63 Hz) or exchangeable rechargeable batteries Electrial power consumption: 0.5 A (110 V AC), 0.3 A (230 V AC) Dewpoint calculation: 0 to 99 C td Maximum positive pressure/flue gas: 50 hpa (500 mm water column) Maximum negative pressure: 200 hpa (2000 mm water column) Pump flow: 1 l/min. with flow monitoring Propane 100 to 21,000 ppm less than 400 ppm (100 to 4000 ppm) less than 10 % of m.v. (greater than 4000 ppm) 10 ppm 2% + (5 x propane reading) less than 40 s Butane 100 to 18,000 ppm less than 400 ppm (100 to 4000 ppm) less than 10 % of m.v. (greater than 4000 ppm) 10 ppm 2% + (6.5 x butane reading) less than 40 s Max. dust load: 20 g/m³ dust in flue gas Max. humidity load: +70 C Dewpoint temperature at sample gas inlet of analyser box Trigger input: Voltage 5 to 12 Volt (rising or falling edge) Pulse width > 1 s Load: 5 V/max, 5 ma, 12 V/max. 40 ma Warranty: Analysers 2 years (excluding working parts, e.g. cells...); CO/NO/NO2/SO2/H2C/HC 1 year; O2 cell 1 1/2 years; CO2 IR module 2 years

28 26 Portable reference analyser for industrial flue gases testo 360 Today, official emission s on industrial flue gases are ideally carried out using a compact, portable analyser of robust design. Advantage: Easy to transport by car and easy to handle. When monitoring thermal processes, the aim is to maintain and improve quality. Often conditions are extreme with a high gas concentration, dust load, high ambient temperatures and long-term s are required. When monitoring emissions, testo 360 can determine even extreme values thanks to a switchable measuring range extension and it can withstand high ambient temperatures and radiant heat. For service on industrial furnaces, total accuracy is required of portable multi-function analysers because of the numerous subsequent emission inspections; the analyser should also be robust to withstand continuous s for the optimum tuning of burners. A high efficiency level and low subsequent costs are also a priority. Data logger function for several days or weeks Maintenance-friendly design reduces costs Industrial flue gas inspections require flexible analysers which are easy to transport and correspond to stationary systems in terms of accuracy levels. testo 360, minimum equipment testo 360, including notebook with basic software, O 2, CO, NO, NO 2 measuring modules, CO rinse, gas preparation unit, housing heating unit, 4 m heated sampling hose, hose filter insert, single sample hose (200 mm long) Germany The approval for long-term emission s was carried out by RWTÜV Anlagentechnik GmbH in Essen, Germany. The NO, NO 2, SO 2, CO and O 2 components were tested. Unlimited approval of testo 360 for use on TA Luft systems was confirmed. USA testo 360 meets US EPA s Performance Specifications for measuring NO X, CO and O 2. Also fulfills CTM-030 and -034 as well as US EPAs 40 CFR, Part 60, App. A and B and Part 75 Subpart C. (testo 360 is also approved by California South Coast Air Quality Management District for measuring NO X.) Russia testo 360 has GOS standard approval for all parameters. Switzerland testo 360 is approved by BUWAL for official emission s. Flue gas humidity Approved for continuous emission s Vol. % H 2 O Benefits at a glance fully compatible with stationary measuring technology All in one analyser: NO X, CO, CO 2, SO 2, O 2, HC Water level in flue gas, velocity and differential pressure, temperature Long-term stable sensor, calibration gas on site is not necessary Integrated, low-absorption Peltier gas penetration unit (patented) Can be used in extreme conditions Data logger operation for several days and weeks without testo 360 For practically stationary applications such as motor test rigs, for example staff supervision Extreme ranges in % range with high precision at low concentrations Easy maintenance reduces follow up costs

29 27 testo 360 system overview Printout Files Telephone modem O 2, CO, NO X, SO 2 P, mbar P, mbar Notebook ma/mv m/s, t/y Analyser box C Additional probe box Test gas 4 to 20 ma Analog output box Design and function The testo 360 reference measuring system consists of an analyser unit, a notebook and the flue gas probe. All of the sensors (max. 7 gas sensors), the flue gas moisture unit (optional), the measuring range extension unit (gas dilution, optional), velocity (optional) as well as a low absorption gas preparation Peltier cooling unit are located in the analyser box. The option of an external additional probe unit is available for parallel of temperatures or ma/mv signals (e.g. from FID) and the output of analog signals (4-20 ma). The flue gas probe is connected to the heated hose with built-in filter: either the modular industrial probe or any non-testo or special probes via an adapter. Handling testo 360 is easily transported by the operator. The fold-up trolley on which the analyser is placed when working is ideal for this purpose. Operation and Analysis The notebook is protected from ambient influences during longterm s by the lid which can be locked. Measurements are taken using WINDOWS software. The measured data is saved as ASCII on the notebook s hard disk and can be integrated into any analysis program. The analyser can be operated and data can be transmitted via telephone modem or computer network. Continuous s Calibration gas can be automatically supplied to the probe for accuracy checks by means of a calibration gas switchover unit (accessory) or directly to the analyser by means of a calibration gas inlet (optional). Maintenance and Service testo 360 has been designed so that the user can easily change the sensors also without calibration gases.

30 28 Recommended Set: Typical set for thermal process Analyser and accessories: testo 360-1, analyser, approved Including notebook with basic software, O2, CO, NO, NO2 measuring modules, CO rinse, gas preparation, housing heating unit CO2 measuring module (incl. absolute pressure ) Measuring range extension (gas dilution) Flue gas moisture to determine water level Automatic software Analysis software Heated gas sampling hose, 4 m long Hose filter insert Weather-proof cover Trolley Cooling unit, external (220V) Sampling probe: Adapter, non-heated Non-heated sampling pipe to C, Al-Oxide Measuring task Measurements on thermal process systems include, for example, through-type furnaces in the glass, ceramics and building material industry, furnaces for cement and lime production, hardening furnaces in the metal processing industry and many more. One aim of the s is monitoring the furnace atmosphere for quality purposes. The other aim is to optimize burner adjustment. You will find more information on testo 360 in the testo 360 Portable Reference Analyser For Industrial Flue Gases brochure. If you need assistance for initial operation, we will be happy to make you an individual offer. The advantages - Measurement of extreme concentrations up into the % range via switchable measuring range extension (dilution) - One instrument for 2 applications - also used for measuring emissions in clean gas when measuring range extension is switched off - Furnace cycles can be measured for several days (data logger function) - Can also be used in extreme environment of up to +55 C, radiant heat, dust etc. - Integrated water level of furnace flue gases independent of temperature - Can be used with ceramic sampling probe at flue gas temperatures of up to 1800 C Technical data Parameters O 2 NO NO 2 NO X (NO + NO 2 ) SO 2 CO 2 With built-in absolute pressure CO Flue gas moisture Temperature FT Velocity speed calculated from pressure difference Parameter: HC, methane Parameter: HC, propane Parameter: HC, butane Measuring range with sample dilution 0 to +21 Vol. % O 2 0 to 21 Vol. % O 2 0 to ppm NO 0.1 to 6.0 Vol. % NO 0 to mg/m 3 NO 0 to +500 ppm NO to 1.0 Vol. % NO 2 0 to mg/m 3 NO 2 0 to ppm NO x 0.1 to 7.0 Vol. % NO x 0 to mg/m 3 NO x 0 to ppm SO to 10.0 Vol. % SO 2 0 to mg/m 3 SO 2 0 to +25 Vol. % CO to 100 Vol. % CO to hpa 0 to ppm CO 0 to mg/m 3 CO +2 to +31 %H 2 O +15 to +70 C td -40 to C (Industrial probe) +5 to +40 m/s 0 to +50 hpa 0.1 to 20 Vol. % CO 80 ppm up to 5% (= lower explosion limit) 80 ppm up to 2.1% (= lower explosion limit) 80 ppm up to 1.8% (= lower explosion limit) Mains conn.: 115 / 230 V switchable, Hz Electr. power: 360 VA (with 2.2 m heated hose) Ready to operate: a) with heating unit, gas prep. unit and heated hose: approx. 20 min. (ambient temperature +20 C) Max. storage temp.: a) without external cooling unit: -25?+45 C, b) with external cooling unit: - 25?+55 C Max. storage temp.: -25?+55 C Flow of built-in pump: approx. 1.0 l/min, with flow monitoring Max. dew point of flue gas: +70 C (= 31 Vol% H2O) Max. positive pressure in flue gas/cal gas inlet: 50 hpa (500 mm water column) Max. negative pressure in flue gas inlet: 200 hpa (2000 mm water column) Gas preparation: microprocessor regulated Peltier cooling unit with dew point control, Rilsan inner coating Condensate paths: Peristaltic pump, heated condensate outlet Operating unit: Removable notebook (positioned via industrial Velcro), minimum: 486, 4 MB main memory, 250 MB hard disk Alarm output: max. turn-on voltage 250 V AC, max. turn-on current 4 A Protection class: IP42 (with lid closed) in accordance with DIN 40050/IEC 529 Housing material: Polycarbonate lid, fibreglassreinforced plastic (UP) Material: C-Flex, PTFE hoses Gas paths: Stainless steel Mat. of pressure paths: Polyamide Weight of analysis unit: Approx. 21 kg incl. notebook (fully equipped) Dimensions of analysis box: 610 x 400 x 390 mm (with handles) Warranty Analyser: 2 years (excluding notebook, working parts such as meas. cells, filters, pumps, internal rech. batt., etc.) O2 cell: 1 1/2 year CO, NO, NO2, CO, humidity meas.: 6 months HC, SO2 module: 6 months

31 Maintenance and Service Pressure Pressure for service and adjustment work testo 312-2/-3 Page 30 Endoscopy Flexible fiberscope for fast diagnoses testo 319 Page 31 Temperature Non-contact Non-contact temperature With laser sighting testo 830-T1/-T2 Page 31

32 30 Pressure for service and adjustment work testo 312-2/-3 The versatile testo pressure meter facilitates preliminary and main tests on gas and water pipelines up to 6000 hpa (6 bar), fuel pressure s at stationary gas motors, vacuum or differential pressure in motor suction pipes. Use the testo precision manometer to check flue gas draught, differential pressure in the combustion chamber compared with ambient pressure or gas flow pressure with high resolution. Fine pressures with a resolution of 0.01 hpa can be measured in the range from 0 to 40 hpa. Switchable measuring ranges, ideal resolution Compensation of reading deviations caused by temperature Alarm display when user defined limit values are exceeded Clear display with time Printout on site (optional) With alarm function testo Up to 40/200 hpa Precision manometer up to 40/200 hpa, DVGW approval, incl. alarm display, battery and calibration protocol testo Up to 300/600 hpa Versatile pressure meter up to 300/6000 hpa, DVGW approval, incl. alarm display, battery and calibration protocol Pressure Printers and Accessories Testo printer with wireless IRDA and infrared interface, 1 roll of thermal paper and 4 round cell batteries Recharger for printer (with 4 standard rech. batteries), rechargeable batteries are recharged externally Spare thermal paper for printer (6 rolls) Suitable probes at a glance Pressure set with flue draught probe, consisting of: 2 x silicone hoses Ø 4 mm and Ø 6 mm respectively, 4 mm and 6 mm T-piece, connection piece 215 mm Ø5 mm Spare thermal paper for printer (6 rolls), permanent ink, data documentation legible for up to 10 years Additional Accessories and Spare Parts 9V rech. battery for instrument, instead of battery Recharger for 9V rechargeable battery, for external recharging of battery Pressure transmitter mbar to measure pressure in filled water pipelines Pressure transmitter 1-6 bar to measure pressure in filled water pipelines TopSafe (protection case), with bench stand, protects instrument from dirt and impact Magnetic bench stand suitable for TopSafe , for positioning on boilers, for example Case, for secure storage of measuring instrument Transport case (plastic), for transport and secure storage of measuring instrument and accessories Connection hose for pressure transmitter to system (1 off) Transport and Protection Technical data testo to +40 hpa -200 to +200 hpa ±1.5% of mv (+3 to +40 ±1 digit hpa) ±0.03 hpa (0 to +3 hpa) Overload Technical data testo hpa 0.1 hpa ±1000 hpa ±1000 hpa ±0.5 hpa (0 to +50 hpa) ±2 hpa (+50 to +200 hpa) -300 to +300 hpa to hpa ±1 digit Overload Common data testo 312-2/-3 Dimensions Weight ±0.5 hpa (0 to +50 hpa) ±2% of mv (+400 to ±1.5 hpa (+50 to +300 hpa) hpa) ±4% of mv (+2000 to hpa) ±4 hpa (0 to +400 hpa) 0.1 hpa 1 hpa ±8000 hpa ±8000 hpa 215 x 68 x 47 mm 300 g

33 31 Flexible fiberscope for fast diagnoses testo 319 The testo 319 fibre-glass fiberscope facilitates easy inspections at difficult-to-access points. Highly flexible with a bending radius of only 50 mm and a diameter of only 6mm, with middle flexibility or stiff; extraordinarily versatile applications thanks to different, push-on casings. Optics: 6,000 pixels with a field of view of 50 Low bending radius (50 mm), small diameter (6 mm) Stability thanks to Decabon pipe Gooseneck casing for medium flexibility 3-arm gripper: Grips small objects New LED light, high contrast display Inspects air duct, with gooseneck casing, middle flexibility testo testo 319 set testo 319 Fiberscope Fiberscope set, consisting of testo 319 fiberscope, gooseneck tube, magnet and mirror attachments, bag Technical data No. of pixels: 6,000 Fibre-optic field of view: 50 Angle of field of view: 45 +/- 5 Min. focus distance: 15 mm (close) Max. focus distance: 150 mm (light) Non-contact temperature With laser sighting testo 830-T1 testo 830-T2 Fast and versatile infrared thermometer with 1 point laser sighting 10:1 optics Backlit display Audible/optical alarm Adjustable emissivity 0.2 to 1.0 In addition, testo 830-T2 has a 2 point laser sighting and a socket for an external probe for contact. 12:1 optics Emissivity with external T/C probe 830-T2, 2 point laser sighting (real point) testo 830-T1 Infrared thermometer with 1 point laser sighting, adjustable limit values and alarm function testo 830-T2 Infrared thermometer with 2 point laser sighting, adjustable limit values, alarm function and connection of external probes Technical data Infrared thermometer Contact (type K) -30 to +400 C -50 to +500 C ±1.5 C or 1.5 % of mv (+0.1 to ±(0.5 C +0.5% of mv) ±1 digit +400 C) ±2 C or ±2 % of mv (-30 to 0 C) 0.5 C 0.1 C Oper. temp. Storage temp. -20 to +50 C -40 to +70 C Battery type Battery life 9V block battery 15 h Dimensions 190 x 75 x 38 mm Weight 200 g 830-T2, connection option for an external probe Accessories Ordering data Waterproof immersion/penetration probe, T/C Type K Leather case to protect measuring instrument, including belt holder Temperature spot check on technical systems testo 830-T2 Set Measuring instrument, fast-action surface probe for contact meas. and leather protection case

34 At Your Service! Please send for more information: Monitoring Instruments for Food Production Measurement Engineering for Restaurants, Catering and Supermarkets Measurement Engineering for Air Conditioning and Ventilation Measurement Engineering for Heating and Installation Measurement Solutions for Emissions, Service and Thermal Processes Measurement Solutions for Refrigeration Engineering Stationary Solutions for Air Conditioning and Process Measuring Instruments For Temperature Measuring Instruments for Humidity Measuring Instruments For Velocity Measuring Instruments for Pressure and Refrigeration Multi-Function Measuring Instruments Measuring Instruments for Flue Gas and Emissions Measuring Instruments for RPM, Analysis, Current/Voltage Measuring Instruments For Indoor Air Quality, Light And Sound /hd/Si/A/ Subject to change without notice.