Fueling Growth. DMG Benelux

Transcription

1 Fueling Growth DMG Benelux

2 Who is ERTEC Ertec BV is a young company specialized in automation of production machines in the chip removal industry. Efficiency, shorter throughput times, Just In Time deliveries and Lean put a pressure on your company. These changes must be made visible and gives you the information for the right investments.

3 Times are changing How can we differentiate us from our global competitor? How can we solve the problem with the lack of skilled people? How can we improve the efficiency of our expensive employee? How do we got more flexibility with more en more smaller batches? How do we compensate the bigger ups and down in the chip removal industry? How do we keep our margin with much lower market prices today?

4 Adjust your production to the market situation Less downtime en higher output from the machines in the chip removal industry gives you new possibilities: Reproduce products with high accuracy More flexibility. Lower production costs Quicker delivery Smaller batches Shorter thru put time Worldwide competition Ups and downs we can compensate that with automation. During quit times robot is not working, in busy times the robot works 24/7 Now is the time to change your production to a higher level with new production technologies: Better routing in your workshop and better traceability Educate your employee to a higher level The skilled employee should not operate your machine but they should think like process managers: More disciplines like Cad-Cam, tool management, production planning Flexible employees, work not harder but smarter

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6 The evolution of our production area

7 The evolution of our production area

8 The evolution of our production area

9 The evolution of our production area

10 Step-by-Step to a modern workshop Ertec BV made a step-by-step plan for a modern chip removal technology in your workshop. The SAAS-technology can be integrated in steps and you can always stop, wait or take the next step. 1. Standard reference changeover time reduction 2. Automation step 1. more spindle hours with small series 3. Automation step 2. more flexibility and automation 4. Standardize workshop. Overview all information workshop Slogan bij tekst

11 1. Standard reference Standardize means quicker en more flexibility during the changeover of the machine without measuring the new zero point in the machine. Advantage: NO change of your existing process in your workshop Reproducible accuracy of your clamping system Quicker change of your clamping system Standardize your clamping system in your Cad-Cam system 3-axes machine can be changed to a 5-side machine More spindle hours from your expensive investment

12 2. Automation step 1 Automation brings some changes in the routing in your workshop. With step 1 your employee learn to work with the changes but the advantage and profit is directly visible in your financial situation. Advantage: Extra pallet positions for unmanned jobs Prepare first product and produce the rest in the night hours More spindle hours from your expensive investment Your employees are more efficient More spindle hours from your expensive investment

13 3. Automation step 2 Automation in steap 2 brings more flexibillitiy with automation by using a good CELLSOFTWARE, with this you are able to produce single-piece or small series. The software organize the DATAFLOW in your production cell. Advantage: Add or take out products during automatic mode of your production cell. All data is known at the pallet by using a CHIP-ID. All information can be visible at all time and can be used afterwards Very useful for repeat jobs More spindle hours and flexibility from your expensive investment

14 4. Standardize your workshop Standaardize your workshop gives you a good overview at all time off your workshop in the past, now and in the future. Planning was never so easy. This is the highest level in automation at the moment. Advantage: Quick response on changes in your production process All data available: work piece, drawing, tools, NC-program. All data available for a good post-calculation Reliable delivery time in quotation stadium REAL-TIME planning More spindle hours and flexibility from your expensive investment

15 How many hours you have in a year? We have 8760 hours per year Spindle hours ( 1600 working hours a year ): 30% 480 hours 40% 640 hours 50% 800 hours Where do we loose these hours and where do w efind more spindle hours? Preparing of your machine Rebuilding of your machine Breaks during your working hours Night hours Weekends Holiday time

16 Partners Headquarters in Stockholm, Sweden Production in several countries Sales over Euro Market share more then 50% Own product of Ertec Good price-quality Sales thru internet Products without added value Started in 1994 Headquarters in Munich, Germany Sales and service companies world wide More then 700 happy costumers Developed by company BÄHR Headquarters in Germany Own Mold&Die Innovative development Started in 1983 Headquarters in Gossheim, Germany Own production in Germany World wide sales Developed by company Schwarzer Headquarters in Germany Own production in Germany Innovative development Started in 1958 Headquarters in Tampare, Finland Factory automation SysTEMS Sales and service companies world wide Swiss quality product World wide patented Innovative development Swiss quality product Solutions for graving and deburring Innovative development

17 Overview modern workshop

18 Clear website with all information

19 Product view Fauser ERP-planning System 3R Automation Fastem Automation Spreitzer opspansystemen Gravostar Graveren en afbramen Schwarzer steek- en stoot gereedschappen Mediumverdeler voor optimale verspaning Matrix Gereedschapsbeheersysteem

20 For questions you can call or sent an to us ERTEC BV Biesveld 2 NL-5673 BN Nuenen Netherlands Phone +31 (0) Fax +31 (0) » ertec@ertec.eu