App-based interface with unique multitouch

Transcription

1 App-based interface with unique multitouch operation Easy machine operation. Longer machine running time.

2 2 App-based interface with unique multi-touch operation Easy machine operation. Longer machine running time. CELOS from DMG MORI is as easy to use as your smartphone and networks all machines with your corporate organisation. This enables the consistent administration, documentation and visualisation of order, process and machine data. 16 apps help the operator prepare, optimise and process production jobs without any errors. CELOS simplifies the process from the idea to the finished product. It holistically improves the profitability of production. Paperless production is based on the unique connection of the machine to higher-level company structures. The operation of the machine is greatly simplified, standardised and automated. This makes it faster and more reliable. ERP Corporate organisation celos for networking erp, pps, mes, pdm and cad / cam: Transferring of order data, 3D geometries, NC programs, tool data and feedback of the order status, completion or interruption Effective, complete and error-free information flow and data exchange with the machines PDM PPS / MES CAD / CAM highlights: 30 % shorter machine set-up times 50 % faster machine operation 20 % higher machine running time 30 % less machine idle time Thanks to CELOS, I can now fully network our machines with my organisation s operations. Lucas Santelmann, Managing Director, Santelmann Zerspanungstechnik

3 3 Planning / work scheduling Production PC version of celos for planning and monitoring: Control the entire production and manufacturing process Live monitoring of all machines Higher machine utilisation, improved production flow celos for easy, structured and automated handling of the machine: All orders are scheduled with all necessary information and apps speed up machine operation 30 % faster set-up and active error prevention

4 4 The use of on your DMG MORI machines Faster operation and set-up. Higher quantities. As a system that does not depend on control systems or technology, CELOS optimises the interaction between human and machine. The main features include the new DMG MORI ERGOline Control with an adjustable 21.5" multi-touch monitor featuring an icon-supported, gesture-controlled user interface. The unique apps help the machine operator prepare, optimise and process production jobs without any errors. Quick operation and set-up allows for significantly higher quantities. CELOS connects with higher-level company and production systems, allowing unique and holistic integration of the machine into the company organisation. 21.5" multitouch display Central access to all available applications. celos is available for the following control systems: CELOS with SIEMENS CELOS with MAPPS on MITSUBISHI or FANUC CELOS with SIEMENS

5 5 All the order data for my work electronically compiled in one job, super. Dieter Stauber, CNC turner, August Strecker GmbH & Co KG App menu Central access to all available applications. Multi-touch control panel with CELOS with MAPPS on MITSUBISHI, for innovative convenience of use with a unique range of functions. DMG MORI SMARTkey CELOS with MAPPS Customised user authorisation. Individually adapted access privileges to the control system and machine. With internal USB memory.

6 6 PC version Consistent production planning Networking of the machine with the corporate organisation. With the PC version of CELOS you can directly plan, monitor and control your production process during job preparation. Direct access to your machines allows you to merge your planning and production. This will enable you to meet the requirements of the future project Industry 4.0 today. pc version of celos for work scheduling: Control the entire production and manufacturing process Create and manage orders and assign them to machines Higher machine utilisation and improved production flow pc version of celos for machine status monitoring: Live monitoring of all machines and early reporting of outstanding maintenance activities Boost productivity by avoiding downtimes

7 7 CELOS gives me direct access to the machines and helps me plan and monitor them in a much better way. Werner Fritz, Production Manager, Paul Horn GmbH Straight from the PC to the machine Job preparation on the PC with a direct connection to the machines. nlx dmu 65 monoblock

8 8 Apps 16 intuitive applications Optimal preparation. Quick and error-free processing of production jobs. Quick-launch bar Customisable so you can quickly access your most frequently used apps. Like on a smartphone, the operator has direct, central access to all available applications through the app menu. These are quick and easy to operate with the unique multi-touch screen. categorisation of apps a guide to the five groups: production: Apps for production planning and control and assisting with job processing utilities: Production support, conversion tools and access to reference material support: Maintenance and service assistant, online support from DMG MORI configuration: Intelligent energy management and individual configuration of all apps machine views: Detailed machine and order status display, live status in real time

9 app menu interface 9

10 10 job manager interface

11 job manager Organised job management optimises machine utilisation and set-up times systematic creation and administration of all order data Creation and configuration of new orders Structured saving of all productionrelated data and documents

12 job scheduler Machine-based job scheduling improves utilisation and production flow scheduling for all machines Record, manage and schedule various jobs for production Assign and transfer the jobs to the machine/s Overview of the overall order status of all machines

13 job scheduler interface 13

14 14 job assistant interface

15 job assistant Menu-driven instructions minimise errors and reduce set-up and idle time assists set-up and processing of jobs from the job queue Scheduled machine-specific job queue Provides all job-related data and documents Menu-guided machine set-up Error prevention thanks to work instructions with mandatory acceptance function

16 tool handling Automated loading and unloading lists reduce retooling times tool change list for anticipated, optimised retooling All tools required for a job are displayed Automatic loading list generation Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs

17 tool handling interface 17

18 18 control interface

19 control Effective and powerful machine operation machine control system with touch operation and additional dmg mori functions Conventional control system user interface Full machine status overview Drawings displayed for programming

20 pallet changer Maximum machine productivity with automated pallet management easy handling of two or three pallets Error-free prioritisation, setting up and monitoring of automated production Intuitive assignment of a job to a pallet Process-assured transfer of all NC programs to CNC

21 pallet changer interface 21

22 22 cad-cam view interface

23 cad-cam view The effective exchange of information improves productivity remote operation from any pc workstation Remotely accessing external computers is simple Office workstation directly on the machine Any software can be run on the control system, e. g. CAD / CAM or ERP

24 tech calculator No errors or machine idle time thanks to correctly calculated values automatic calculation of technology data, measurements and values Calculation of speed, feed or spindle load for any material or process Calculation of defined measurements for clearances or threads, in line with applicable standards Scientific calculator 50 % less time for calculations

25 tech calculator interface 25

26 26 documents interface

27 documents Immediately available information reduces machine idle time digital reference material for your documents Library containing all machine and control system handbooks Storage of any customer-specific documents Full text search and bookmark function for recurring reference areas Important information can be found in half the time

28 organizer The optimised exchange of information improves productivity across all shifts calendar, notification and alarm systems Calendar with note and alarm functions Distribution of notifications across all machines Generation of individual or group messages

29 organizer interface 29

30 30 netservice interface

31 netservice Online support minimises machine downtime and service costs direct dmg mori support through qualified online diagnostics Remote communication to the DMG MORI service team through the control system Online error analysis and technical support Maximum data security with VPN access

32 service agent Maintenance planned and carried out by the operator leads to trouble-free production assistant to help plan and carry out maintenance Overview of all maintenance work on the machine Advance warning of upcoming maintenance and service work List of all necessary spare parts and equipment In-process support

33 service agent interface 33

34 34 energy saving interface

35 energy saving Reduces the energy consumption and running costs of the machine manages the energy consumption of the machine Machine power recorded by time or NC block Shutdown, warm-up and standby functions for the machine, pneumatics, screen and lighting Reduce energy consumption whilst improving productivity

36 settings Flexibility through customisation to suit all needs and requirements individual configuration of celos applications SMARTkey -supported user and privilege management Customised app configuration General system settings

37 settings interface 37

38 38 status monitor interface

39 status monitor Effective documentation and control of the machine and job status detailed machine and order status display in real time Displayed at a glance: Job information including quantity produced, batch size and remaining time Machine status Axis and spindle utilisation Maintenance alerts and warning notices

40 messenger Immediate idle state detection boosts productivity live status and evaluation of all machines Clear live status of all networked machines Reduce idle times and increase productivity Evaluation of machine running time, idle state and stoppages Evaluation of the profitability of jobs

41 messenger interface 41

42 42 Experience live at trade fairs and in our Technology Centres Come and see our innovative, cutting-edge technology for yourself. We would be happy to give you a demonstration of CELOS at your nearest DMG MORI Technology Centre. If you are interested, please book a demonstration with us. Alternatively, we would be happy to see you at one of the numerous trade fairs at which DMG MORI presents CELOS first-hand. There is sure to be one near you. the video on celos If your mobile has QR code recognition software, you can view the video immediately. You can find all current trade fair dates at

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44 Easy, quick and reliable machine operation App-based interface with perfect support for setting up and processing production jobs. PRO.D6686_0915UK Higher machine utilisation and improved production flow Networking of the machine with the corporate organisation. dmg electronics gmbh DECKEL MAHO-Straße 1, Pfronten Tel.: ,