Cargotec improves the efficiency of cargo flows on land and at sea
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2 Cargotec improves the efficiency of cargo flows on land and at sea Cargotec s daughter brands Hiab, Kalmar and MacGregor are recognised leaders in cargo and load handling Cargotec s sales totalled EUR 2.6 billion in 2009 and it employs more than 9,500 people, MacGregor sales totalled EUR 1.0 billion in 2009 and it employs more than 2,300 people Hatch Covers Cranes Lashing RoRo & Naval Equipment Land & Port Systems Bulk Handling Systems Offshore Equipment Service Slide 2 9/24/2010
3 Container carriers MacGregor fully integrated cargo flow solutions: Hatch covers Fixed and loose container lashings for deck and hold Lashing bridges on deck Cell guides on deck and in the hold LashMate lashing calculation software Services: Container carrier cargo concept design Lifecycle services Installation concept and supervision Slide 3 9/24/2010
4 WHY CONTAINER SECURING? Slide 4 9/24/2010
5 Good reasons to secure the containers The container is a weak box loaded with heavy cargo inside and above. The mass of the cargo will be accelerated by the movements of the ship as response of the sea conditons. Vertical acceleration up to 1,5 x mass Transversal acceleration up to 0,7 x mass Longitudinal acceleration up to 0,4 x mass Additionally wind and green sea is loaded to the containers in exposed areas. The container is the weakest link in the lashing chain! Slide 5 9/24/2010
6 Typical damages of containers (1) Racking Racking is the deformation of the container end or side frame resulting from transversal or longitudinal forces. ISO container racking limit nominally 150kN Horizontal supports for example, diagonal lashings help to shift the force to deck. Slide 6 9/24/2010
7 Typical damages of containers (2) Toppling Tendency of a container to pivot on its bottom edge and to overturn by rolling motions of the ship. Twist locks with SWL of 250 kn are used to hold containers. Lashings applied help to keep containers down. Slide 7 9/24/2010
8 Typical damages of containers (3) Container collapse Container collapse results from exceeded allowable compression on the container corner posts or corner castings. Allowed corner post compression abt 850 kn and corner castings 1000 kn Limiting stack weight, high number of lashings increase compression. Slide 8 9/24/2010
9 Typical damages of containers (4) Local structural failure Is the separation of structural components of a container. The most common type involves the separation of the corner casting and end of side rails. Lashing load limits on a corner casting typically 150kN horizontally and 300 kn vertically should be adhered to in order to prevent this type of failure. Slide 9 9/24/2010
10 CONTAINER SECURING SYSTEMS DECK Slide 10 9/24/2010
11 Lashings and locks between containers On deck between container layers twist-locks or other locks. In end of the containers lashing applied from deck or from lashing bridges
12 Lashings and locks between containers 20 containers in a 40 bay also without lashings between or topped up with 40 containers Automatic locking between stacks
13 Paralash single or double cross Turnbuckle and lashing bar SWL 250 kn. SWL for locks between containers 250 kn
14 Paralash external system Lower angle for lashing better stack weight and higher gravity center
15 Cellguides on deck No locks or lashings needed Bays deducated for 20 or 40 containers
16 Lashingbridges on deck Turnbuckles and locks as from deck Higher stack weight and gravity center due to higher lashing connection point
17 Lashingbridges on deck MacGregor Top Lashing Bridge with raised lashing level Better loading as with standard Lashing Bridge
18 Lashing system effect to stack weight
19 CONTAINER SECURING SYSTEMS HOLD Slide 19 9/24/2010
20 Mixed stowage system with cell guides Terminal stackers between containers OSHA proof Stackers with flange or w/o flange. 20 containers with reduced stack weight also topped up with 40 containers Slide 20 9/24/2010
21 Block stowage pressure system Stacking cones and pressure elements fitted in hold non OSHA proof Can be used for 20 ends combined with 40 cells. Full stack weights Hold can be fitted both for mixed stowage system and block stowage system Rows to have same height of containers and no empty rows or partial opening possible Slide 21 9/24/2010
22 Block stowage pressure/tension system Rows to have same height of containers Empty rows and partial opening possible Slide 22 9/24/2010
23 Anti rack spacer system Spacers fitted in hold non OSHA proof Used for 20 ends combined with 40 cells. Full stack weights Hold can be fitted both for mixed stowage system and ARS system Partial opening possible Slide 23 9/24/2010
24 SECURING FITTINGS DECK Slide 24 9/24/2010
25 Fixed fittings - deck Raised twist-lock foundations For moving locations sliding or elongated hole Fixed lashing plate Dovetail foundation for smaller loads D-ring lashing for flat needs
26 Loose fittings - deck Manual twist-locks, for OSHA only bottom tier Reinforced type with wear indicator Midlock for 20 automatic locking
27 Loose fittings - deck Fully symmetrical semi automatic lock CV-20 Dual function semi automatic or manual Can be left on vessel or lift with container ready to go ashore safely locked
28 Loose fittings - deck One wire semi automatic lock C5AM-DF Dual function semi automatic or manual Can be left on vessel or lift with container by handle operation direction
29 Loose fittings - deck FAL lock Symmetrical FAT automatic twist-lock Automatic locking and unlocking Positive locking for locations with lashing to sustain calculated lashing loads
30 Loose fittings - deck Multilash system diagonal and vertical lashings Fast adjustment for different container heights
31 Loose fittings - deck Turnbuckle with slack reducer safety by sure locked turnbuckle
32 Loose fittings - deck Operation rods for semi-automatic twist-locks
33 SECURING FITTINGS HOLD Slide 33 9/24/2010
34 Fixed fittings - hold Welding cones for cell guide location Guide fitting for 20 intermediate ends Doubling plate or twistlock pockets for multipurpose or combined systems
35 Loose fittings - hold Flangeless terminal stacker for mixed OSHA system Terminal stacker with flange for mixed OSHA system
36 Loose fittings - hold Fittings for transversal systems Fittings for ARS system
37 Loose fittings - hold Flats and storage bins for convinient storage and transport of fittings for pier or deck operation
38 Loose fittings - hold Cargo securing manuals LashMate loading caluculation program
39 Service kits Service kits for loose fittings
40 Design services Cell guide systems Stanchions and platforms
41
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