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1 TORONTO TRANSIT COMMISSION ADDENDUM NO._1_ MATERIALS AND PROCUREMENT DEPARTMENT 1900 YONGE STREET PAGE 1 OF 1 TORONTO, ONTARIO M4S 1Z2 PROPOSAL NO.: P31BE14063 TITLE: SUPPLY A GEOMETRIC SURVEY OF TTC SUBWAY RAIL TRACK FOR UP TO A TWO YEAR TERM This addendum forms part of the Proposal Documents and amends the original Proposal Documents as noted below: Refer to the attached pages, which replace the former pages in their entirety: 1. Terms of Reference page The following reference documents are added to this RFP as set out on Page 8 in the References section of the Terms of Reference. TS ; Gauge TS ; Alignment TS ; Surface The Proponent shall note in the Proposal Form the number of addenda received during the Proposal period, to acknowledge that the contents form part of its Proposal.
2 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 1 of 9 INDEX: NO. TITLE PAGE NO. 1 REQUIREMENTS SCOPE OF WORK REFERENCES TTC-SUPPLIED SERVICES TTC-SUPPLIED INFORMATION.9 6 TERM OF THE CONTRACT 9 Section 1 REQUIREMENTS The Toronto Transit Commission (TTC) requires a Company to perform a track geometric survey of its entire subway system and conduct rail profile scanning using mobile scanning technology. This mobile scanning technology is to be mounted onto a TTC rail vehicle. The TTC s subway system is comprised of double concrete box structure, bored tunnel, and at grade track sections, including 61 stations and 13 bridges. Nominal dimensions for the box structure is 5m wide x 4m above top of rail, and for the tunnels, the diameter is 5m, both as depicted on drawings attached herewith. Work conducted on mainline is governed by a strict set of operational rules and with traffic directed by the Transit Control Centre. Revenue hours generally run from 6:00 a.m. to 2:00 a.m., daily; except for the extended Sunday morning shift, starting from 8:00 am. TTC track gauge is non-standard, ranging from /8 to /8. There is a 600V DC power rail centred approximately 22 from the gauge face, with top of rail 4 higher than the adjacent running rail. Typically, the power rail is located to the left of track centreline, relative to the direction of travel, but can change from side to side when necessary. Horizontal restraining rail is used on curves having radii less than 2600 ft. with flange way of 1 7/8 to 2 1/8 (see applicable drawings for undercar clearance dimensions). Running rail is normally #100RA and #115RE. Special track work includes cross overs with different rail profiles and guarded crossings ( frogs ), thermal expansion joints, also guarded. The subway is a double track system, accommodating single direction travel only. Hi-rail type vehicles are not utilized. The survey should not take place in freezing temperatures to allow for soft spots detection and measurements, subject to the TTC s revenue operations schedule requirements. Section 2 SCOPE OF WORK 1. The Survey must be done twice, in both directions, and along the entire length of each of the Yonge / University / Spadina, Sheppard and Bloor/Danforth subway lines for a total distance of 240 km (single track length). Addendum No. 1
3 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 2 of 9 2. The measuring equipment must be capable of: 1. Mounting onto a TTC T1 rail car. 2. Measuring at service speeds (up to 80 km/h) during the revenue hours with contact power (600VDC) live. 3. During the measurement process, momentary stoppages at TTC stations to re-set measuring equipment may be acceptable subject to TTC operational requirements. However, if the equipment is mounted on a revenue vehicle, this cannot interfere with the operation of the TTC s regular revenue service. 4. The survey instrumentation must not, in any working or non-working position, infringe on the dynamic envelope of the TTC s Subway System. 3. The survey must measure following geometric conditions: 1. Track Gage 2. Superelevation or Cross level 3. Curvature (degrees or radius) 4. Lateral Alignment, 62-ft MCO (or metric equivalent) 5. Lateral Alignment, 31-ft MCO (or metric equivalent) 6. Lateral Alignment Space Curves, of user definable cut off wavelength. Any degradation of accuracy with lower speed to be quantified by the Company in the submission. 7. Vertical Alignment (Surface), 62-ft MCO (or metric equivalent) 8. Vertical Alignment (Surface), 31-ft MCO (or metric equivalent) 9. Vertical Alignment Space Curves, of user definable cutoff wavelength. Any degradation of accuracy with lower speed to be quantified by the Company in the submission. 10. Variation in Cross level over 62 and 31 feet 11. Lateral Twist 12. Warp 4. If the measuring equipment allows, the following optional requirements should be performed as part of the survey: 1. Flangeway (distance between the inside of the low rail (gage face) and the adjacent horizontal restraining rail (field side) at points right angles to each other and is measured 5/8 inches below the top of the running rail) 2. Measurement of above geometric parameters throughout special track work (switches and turnouts) 5. In addition to the above geometry parameters, the measuring system is required to provide: 5.1 Rail cross section profiles at the frequency of max every 1 and min 2 on each rail; 1. Identification of the rail size and correct reference rail applied to obtain the profile; 2. Vertical and lateral acceleration of the un-sprung mass. Addendum No. 1
4 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 3 of Accuracy: 3. Clause 3.1.n. as described above shall apply for rail cross section profiles. 1. Gage ±0.8 mm; ±1/32 in 2. Superelevation or cross level±3 mm; ±1/8 in 3. Flangeway ±0.8mm; ±1/32 in 4. Curvature ±0.1 degrees 5. Lateral Alignment Space Curve ±5 mm; ±3/16 in (each rail) 6. Lateral Alignment Space Curve ±5 mm; ±3/16 in (track center) 7. Lateral Alignment Midchord Offset (each rail) ±3 mm; ±1/8 in 8. Surface Space Curve (each rail) ±5 mm; ±3/16 in 9. Surface Space Curve (track center) ±5 mm; ±3/16 in 10. Surface Midchord Offset (each rail) ±3 mm; ±1/8 in 11. Variation in Cross level in 62 feet ±3 mm; ±1/8 in 12. Variation in Cross level in 31 feet ±5 mm; ±3/16 in 13. Variation in Cross level in other length ±5 mm; ±3/16 in 14. Twist ±3 mm; ±1/8 in 15. Warp±3 mm; ±1/8 inrail wear vertical and horizontal wear measurements at accuracy and repeatability of ±0.5mm; ±1/64 in 16. Location must be accurate within ±1. Location tags are installed throughout the TTC subway system at a maximum of 200m (approx. 650ft) apart. Transponder technical specification is included as part of the reference package. TTC T1 trains are equipped with tag readers. A laptop, cable, and software application is required to access the Vehicle On Board Computer to acquire real time diagnostics. A CSV file is generated to log the diagnostic information which contains the train location data. 17. The unique positioning system should be used for all measured parameters, and all parameters should have a position stamp from the central processing unit. event box activated by operator from moving vehicle shall not be acceptable as the only positioning method but may be used in conjunction with more accurate method. 18. In the open cuts Global Positioning system coordinates may be used, but must be correlated to TTC chainage in the final report. 19. Imperial measurements shall be used. 5.3 Interface fixture - design: 1. Design of an electromechanical interface to mount the measuring system to the designated TTC s vehicle. This Work shall include a visit by Company s Representative(s) to physically measure the required parameters of the TTC vehicle. Design based on the vehicle drawing only will not be deemed acceptable. 2. Mandatory 1 day Contractor Safety Rulebook Training will be required and provided by the TTC. 3. This portion of the Work shall also include the design of a gauge calibration fixture for TTC track gauge. Addendum No. 1
5 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 4 of Interface fixture - manufacturing: 1. The Company will manufacture and validate the electromechanical interface fixture and gauge calibration fixture. 2. This stage will commence upon approval of the Company s design by the TTC s Representative. 3. Exclusive ownership of the interface fixture will transfer to the TTC upon completion of the survey. 5.5 Installation, survey, processing and report: This portion of the Work shall include all of the following items: 1. Installation of the measuring equipment on the vehicle, using the above interface by the Company s technician or under his (her) supervision 2. Validation of the measuring system in the yard; 3. Calibration and any adjustments as needed; 4. Removal of the measuring system and restoring vehicle in the previous condition by, or under guidance of, a Company s technician. 5.6 Survey: The full survey (data acquisition) is expected to take place over one shift. However, the Company must be prepared for contingencies if circumstances such as inclement weather or TTC revenue operational requirements prevent the measurement from being completed in one shift. The TTC anticipates that to minimize disruption to the TTC s revenue service, data collection will be scheduled to take place on a Saturday, subject to approval from TTC Subway Operations and TTC Transit Control. 1. The same train set up with measuring module will cross over between each of the three lines to perform survey. 2. Attendance and support of Company s Representative or other technical representative will be required during the data acquisition; 3. Sufficient memory should be provided to contain data for minimum of 8 hours of recording. 4. Sufficient power supply should be arranged to last minimum 8 hours or changeover of batteries to take no more than 30min total over the whole shift; 5. The design should allow for adjustments to the measuring modules from within the vehicle (without descending to the track level during measuring run). 6. It is anticipated that the shift will be 8 consecutive hours and can happen in any 8 hour period between 6 am to 2 am depending of the operational condition of the mainline on the day of the survey; 7. Company s Technician will have the full responsibility for functionality and set up of the equipment to assure valid data is obtained. Addendum No. 1
6 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 5 of Transportation and Work Permits The Company shall provide transport to and from designated TTC Yard for the Company s equipment and personnel, plus meals, lodging and all other accommodations and incidentals during performance of the Work. Provide customs clearances and work permits, as applicable, and cover all associated expense to enable measuring and scanning services to be accomplished. 5.8 Data Processing and Report A summary spreadsheet shall be tailored to suit the data in question and should address, but not be limited to, the following: 1. Track Geometry: The location of data captured should be indicated relevant to the main line chainage, Station (if applicable), track direction, and track alignment (including curve data where necessary). All records should indicate a unique chainage (position relative to the relevant track markers), top of rail elevations and include other necessary location parameters; 2. Rail profile: Should be shown with the unique chainage. Profile of rail head should be scanned from the lower radius at intersection of field vertical surface and head underside to the intersection of gauge vertical surface to the head underside on gauge side, at minimum. 1. The horizontal rail wear should be shown at gauge side at 5/8 below the top of the measurement 2. The vertical rail wear will be shown as the vertical distance from the top of the new rail at intersection with the Rail centerline to the top of the rail measurement at intersection with the rail center line. 3. Size and cant of the rail should be recognized by measuring system and included for each measurement. 4. Alignment of the template and the measurement should be achieved by aligning non contacting feature(s) of the rail. Ideally reference point can be field side of the rail head lower radius, but other feature may be acceptable upon approval by the TTC. Rail profiles which cannot be aligned due to foreign material on the rail head (grease, dirt) must be detected by the software and flagged for manual alignment with possibility of elimination from the spreadsheet. 5. Measurements of the rail wear on the restraining rail and Special Track Work such as switches should be possible to exclude from other measurements but should still be able to measure the rail wear by individual analysis of the scan profile. 3. Acceleration of the un-sprung mass: Should be shown with the unique chainage. The format of this characteristic is best if shown in a graphic form, similar to strip charts and separately for vertical and lateral acceleration. However, the most convenient method of acceleration display can be agreed upon based on the industry acceptable standards. The accelerometer should have a Addendum No. 1
7 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 6 of 9 measuring range of min 200g and its sensitivity must be capable of detecting short pitch corrugation at 80km/h speed. 4. Observations/Comments: Comments column should be included for input of notes during the survey indicating any abnormality along the surveyed track. 5.0 Report 1. Upon completion of the survey, the Company shall submit a formal report summarizing the data gathered. The report shall cover all track geometry properties, obtained scan accuracy, and include any data, observation obtained during field works: 2. Strip charts for each channel and derived values; 3. Exception reports as per TTC and APTA standards (for comparison purposes); 4. Geometry measurement values from each channel in Excel Spreadsheet; 5. Rail wear profiles and rail wear measurements in electronic format. 6. Subsequent to review, the TTC may request content or format change at no additional cost. 7. The Company shall be able to provide rail wear profiles in commonly available computer aided design (CAD) software formats as per All survey data shall be provided to the TTC in both hard copy and electronic formats. The electronic data shall be in a format that can be manipulated by either proprietary software, or commonly available commercial software. This format should provide various sort options and allow the user to quickly identify exception areas. If proprietary software is required to view and/or manipulate the data, the Company shall provide this software and unlimited user license to the TTC at no additional charge Quality Assurance 1. The Company shall be responsible for complying with all aspects of Quality Assurance including, but not limited to implementing and regulating quality control procedures, equipment testing, calibration and inspection, and compliance with referenced standards and documents. 2. Company personnel shall have a thorough working knowledge of the Quality Control Program and the requisite training/experience to properly conduct all QC processes/ techniques to be practised. 3. The Company shall submit the calibration records of measuring system. 4. The Company shall conduct the static and dynamic verification of the accuracy, repeatability and linearity of the system at the TTC track yard after the installation of the instruments on the vehicle and in the final configuration intended to use on the mainline. 5. The survey will not proceed without approval of TTC engineering representative of the results of dynamic and static calibration and validation of the measuring system. 6. The TTC reserves the right to conduct its own independent audit of the Work for conformance with Contract requirements. Addendum No. 1
8 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 7 of 9 Section 3 REFERENCES 1. The attached figures, drawings and other information are an integral part of this specification and, as such, together form part of this Contract. 2. Figures, drawings and/or specification shall not be used alone. Any item or subject omitted from one, but mentioned or reasonably implied in the other, shall be considered as properly and sufficiently specified, and therefore, must be provided by the Company. 3. Any omission or error in, or possible misinterpretation of these specifications shall not relieve the Company of responsibility for completing the Work of this Contract in a manner conforming with modern practices and the best of workmanship. In case of conflict between the specification, drawings or figures, the Company shall contact the TTC s Representative to seek direction. 4. The following figures, drawings, and tables form part of this specification: a) Fig Design Vehicle New Structure Track Equipment Gauge Line b) W8RT-770 Curved Track on Ties and Ballast for centre line Radius 700 to 1500 c) W8RT-768 Curved Track in Ties and Ballast for centre line Radius 700 or less, Types V-F Track d) W8RT-767 Tangent Track on Ties & Ballast, Type IV Track e) W8RT-770/1 Curved Track on Ties and Ballast for centre line Radius 230 to 1500, 100 Rail, Type V- E/1 Track f) W8RT-767/1 Tangent Track on Ties & Ballast, Type IV/1 Track g) W8RT-2135 Track Types # 11, 11A,11B,11C,11E Wood Ties h) W8RT-2136 Track Types # 12,12A, 12B, 12C, Precast Concrete Double Tie, Standard Box Section, 115 Rail i) W8RT-1735 Precast Concrete Double Tie Rail Assembly, Track Type 6/1,6A/1, 115 Rail j) W8RT-1736 Precast Concrete Double Tie Rail Assembly, Standard Box Section, Track Type 6/1,6A/1, 115 Rail k) W2RT-1009 Curved Track Type IV D l) W2RT-1008 Curved Track Type IV C m) W2RT-512 Tangent Track Type II n) W2RT-931 Tangent Track Type I & IV o) W2RT-513 Curved Track Type III B p) W2RT-1728 Tangent Track on Concrete Ties Type 9 q) W5RT-72 Special Trackwork on ties in subway Type IA Track r) W5RT-36 Tangent Track on Ties Open Cut s) W5RT-38 Curved Track Open Cut Type IV A t) W5RT-73 Tangent Track on Concrete Type I Track u) W5RT-74 Tangent Track on Concrete Type II Track v) W8RT-766 Tangent Track for Stub End Storage Track Type IV w) W8RT-1876 Type PH Tie Plate Assembly with Cast Shoulders x) W8RT-1877 Restraining Rail Brace Plate with Cast Shoulders, Assembly Detail y) TM-0170-X Type PHRJ Restraining Rail Joint Brace Plate with Cast Shoulders z) W8RT-2231 Type L-1P,L-2P,L-3P & L-4P Bridge Guard Rail Plates aa) W2RT-2551 Type K2-P/C2-P Plate and Brace Assembly bb) W2RT-2552 Type K2-P/D2-P Plate and Brace Assembly Addendum No. 1
9 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 8 of 9 cc) W8RT-1720 Type A-4 Tie Plate dd) W8RT-559 Type A-1 Plate Assembly ee) W8RT-813 Type A-2 Plate Assembly ff) C2 Curve Data gg) hh) TC ii) TC jj) TSK kk) TC ll) TC mm) BSK nn) TC oo) TSK pp) TC qq) TSK rr) TC ss) TC tt) Transcore AT5114 Technical Specification Photographs IMG-1686 IMG-1687 IMG-1688 IMG-1689 IMG-1690 IMG-1691 IMG-1692 IMG-1693 IMG-1694 TTC Measurement Tolerance Standards TS ; Gauge TS ; Alignment TS ; Surface The Company will receive a system map showing track type and associated curve data pertaining to the Work, if necessary. Section 4 TTC-SUPPLIED SERVICES The TTC shall provide the following services to the Company as required: 4.1 TTC track safety training for all members of the Company s Work party. This is a mandatory one day course for all contractors which must be attended and successfully completed prior to working at track level on TTC property. 4.2 Provide a T1 vehicle either a revenue vehicle or dedicated measurement vehicle - to mount the instrument. Addendum No. 1
10 Toronto Transit Commission Terms of Reference Request for Proposal Service (January 2013) Page 9 of Provide a protected shop pit area, and machine shop support during equipment installation. 4.4 Operational support. 4.5 Transport hardware and other equipment to/from designed Work sites, from secured Stations or Yard storage; 4.6. Direction and review from time to time during the term of Contract Section 5 TTC-SUPPLIED INFORMATION 1. Any service provided by the Company from information supplied by the TTC will be undertaken on the basis that it is the best information available. The Company shall immediately notify the TTC in writing of any condition or information known or discovered by the Company that conflicts with the information supplied by the TTC. In any event, the Company shall not be liable for any loss or damage arising from the inaccuracy of such information. This exclusion does not alter or modify in any manner the Company s liability for negligence, as detailed in other sections of the Contract Documents. 1. Traction power is provided to vehicles in the subway through a third rail system energized at 600 volts, DC. Equipment to be operated in the subway environment must adequately clear the third rail and must function properly near high voltage. 2. Applicable track types, clearance envelopes, curve data, curve layouts, and other pertinent data (including track maintenance standards) are attached to this specification. Section 6 TERM OF THE CONTRACT 1. The term of the Contract shall be two (2) years from the date of Notification of Award with an option to extend the Contract for an additional two (2) consecutive years, at the sole discretion of the TTC. In the event that the TTC requests a Contract extension, any adjustments to the Price Schedule will be mutually agreed upon between the TTC and the Company and a Contract Amendment, with the agreed upon price schedule for the additional years, will be issued to extend the Contract term. The Company will be notified by the TTC s Representative of any necessary extension prior to the end of the initial two (2) years. 2. It is planned to have one (1) geometric survey performed per calendar year. It is at the discretion of the TTC to determine when the survey will be executed. The Company shall endeavour to make resources available to support the test plan. 3. The TTC anticipates that the initial survey will take place maximum 90 days from the award of the contract, subject to inclement weather or TTC revenue operations issues. The subsequent survey will take place one year after the completion of the initial survey, and will also be subject to inclement weather or TTC revenue operations issues. 4. The report is to be submitted maximum 30 days after the completion of each survey. END OF SECTION Addendum No. 1
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