HARTZELL PROPELLER INC. One Propeller Place Piqua, Ohio U.S.A. Telephone: Fax:

Transcription

1 HARTZELL PROPELLER INC. One Propeller Place Piqua, Ohio U.S.A. Telephone: Fax: MANUAL REVISION TRANSMITTAL MANUAL 202A, ( ) Standard Practices Manual REVISION 36 dated May 2014 Attached is a copy of Revision 36 to Hartzell Propeller Inc. Manual 202A, Volume 7 Page Control Chart for Revision 36 Remove Chapter/Page No. Insert Chapter/Page No. COVER and page 2 COVER and page 2 REVISION HIGHLIGHTS REVISION HIGHLIGHTS pages 1 thru 4 pages 1 thru 4 LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES pages 1 and 2 pages 1 and 2 TABLE OF CONTENTS TABLE OF CONTENTS pages 1 and 2 pages 1 and 2 INTRODUCTION INTRODUCTION pages 5 and 6 pages 5 and 6 CONSUMABLE MATERIALS CONSUMABLE MATERIALS TR-014 Refer to NOTE 1 pages 1-41 and 1-42 pages 1-41 and 1-42 pages 1-43 and 1-44, insert after page 1-42 VENDOR CROSS REFERENCE VENDOR CROSS REFERENCE pages 2-1 thru 2-40 pages 2-1 and 2-2 NOTE 1: Record the removal of a Temporary Revision on the Record of Temporary Revisions page in this manual. NOTE 2: When the manual revision has been inserted in the manual, make a record of the information required on the Record of Revisions page in this manual. NOTE 3: Pages distributed in this revision may include pages from previous revisions if they are on the opposite side of revised pages. This is done as a convenience to those users who wish to print a two-sided copy of the new revision. This page may be discarded after proper filing of the revision.

2 (This page is intentionally blank.)

3 Manual No. 202A, Volume Revision 36 May 2014 Standard Practices Manual Volume 7 Consumable Materials Hartzell Propeller Inc. One Propeller Place Piqua, Ohio U.S.A. Phone: Fax:

4 2004, 2006, 2007, 2008, 2009, 2010, 2012, Hartzell Propeller Inc. - All rights reserved COVER Vol. 7, Page 2

5 202A, - REVISION HIGHLIGHTS Revision 36, dated May 2014, incorporates the following: COVER Revised to match the manual revision REVISION HIGHLIGHTS Revised to match the manual revision LIST OF EFFECTIVE PAGES Revised to match the manual revision TABLE OF CONTENTS Revised to match the manual revision INTRODUCTION Revised the section "Required Publications" CONSUMABLE MATERIALS Incorporated TR-014 that added consumable materials to Table 1-1 VENDOR CROSS REFERENCE Removed this section and added a reference to the new location of the section in Hartzell Propeller Inc. Standard Practices Manual 202A ( ), Volume 6 REVISION HIGHLIGHTS Vol. 7, Page 1

6 1. Introduction A. General REVISION HIGHLIGHTS This is a list of current revisions that have been issued against this manual. Please compare to RECORD OF REVISIONS page to ensure that all revisions have been added to the manual. B. Components (1) Revision No. indicates the revisions incorporated in this manual. (2) Issue Date is the date of revision. (3) Comments indicates the level of the revision. (a) (b) (c) New Issue is a new manual distribution. The manual is distributed in its entirety. All the revision dates are the same and no change bars are used. Reissue is a revision to an existing manual that includes major content and/or major format changes. The manual is distributed in its entirety. All the revision dates are the same and no change bars are used. Major Revision is a revision to an existing manual that includes major content or minor format changes over a large portion of the manual. The manual is distributed in its entirety. All the revision dates are the same, but change bars are used to indicate the changes incorporated in the latest revision of the manual. (d) Minor Revision is a revision to an existing manual that includes minor content changes to the manual. Only the revised pages of the manual are distributed. Each page retains the date and the change bars associated with the last revision to that page. REVISION HIGHLIGHTS Vol. 7, Page 2

7 Revision No. Issue Date Comments Original Mar/93 New Revision 1 Jun/94 Minor Revision Revision 2 Apr/95 Minor Revision Revision 3 Jun/95 Minor Revision Revision 4 Apr/96 Minor Revision Revision 5 Nov/96 Minor Revision Revision 6 Mar/97 Minor Revision Revision 7 Oct/97 Minor Revision Revision 8 Jan/98 Minor Revision Revision 9 Jun/98 Minor Revision Revision 10 Dec/98 Minor Revision Revision 11 Sep/99 Minor Revision Revision 12 Nov/00 Minor Revision Revision 13 Sep/01 Minor Revision Revision 14 Feb/02 Minor Revision Revision 15 May/02 Minor Revision Revision 16 Sep/02 Minor Revision Revision 17 Dec/02 Minor Revision Revision 18 Aug/03 Minor Revision Revision 19 Sep/03 Minor Revision Revision 20 Oct/03 Minor Revision Revision 21 Nov/03 Minor Revision Revision 22 Dec/03 Minor Revision Revision 23 Feb/04 Minor Revision Revision 24 Apr/04 Minor Revision Revision 25 Jun/04 Minor Revision Revision 26 Aug/04 Minor Revision Revision 27 Oct/04 Major Revision - Volume 7 Revision 28 Aug/05 Minor Revision Revision 29 Aug/06 Minor Revision Revision 30 Jan/07 Minor Revision Revision 31 Aug/08 Minor Revision Revision 32 Jun/09 Minor Revision Revision 33 Jun/10 Minor Revision Revision 34 Feb/12 Minor Revision Revision 35 Oct/12 Minor Revision Revision 36 May/14 Minor Revision REVISION HIGHLIGHTS Vol. 7, Page 3

8 (This page is intentionally blank.) REVISION HIGHLIGHTS Vol. 7, Page 4

9 LIST OF EFFECTIVE PAGES Chapter Volume Page Rev. Level Date Cover and page 2 7 Cover and page 2 Revision Highlights 7 1 thru 4 Record of Revisions 7 1 and 2 Rev. 27 Oct/04 Record of Temporary Revisions 7 1 and 2 Rev. 34 Feb/12 Service Document List 7 1 and 2 Rev. 27 Oct/04 List of Effective Pages 7 1 and 2 Table of Contents 7 1 and 2 Introduction 7 1 thru 4 Rev. 35 Oct/12 Introduction 7 5 and 6 Introduction 7 7 thru 14 Rev. 35 Oct/12 Consumable Materials thru 1-4 Rev. 35 Oct/12 Consumable Materials and Rev. 35 Oct/12 Consumable Materials and 1-6 Rev. 34 Feb/12 Consumable Materials Rev. 33 Jun/10 Consumable Materials Rev. 27 Oct/04 Consumable Materials Rev. 32 Jun/09 Consumable Materials Rev. 27 Oct/04 Consumable Materials Rev. 28 Aug/05 Consumable Materials thru 1-14 Rev. 34 Feb/12 Consumable Materials and Rev. 34 Feb/12 Consumable Materials thru 1-17 Rev. 34 Feb/12 Consumable Materials Rev. 32 Jun/09 Consumable Materials Rev. 34 Feb/12 Consumable Materials Rev. 33 Jun/10 Consumable Materials Rev. 31 Aug/08 Consumable Materials and 1-23 Rev. 34 Feb/12 Consumable Materials Rev. 31 Aug/08 Consumable Materials Rev. 34 Feb/12 Consumable Materials and 1-27 Rev. 35 Oct/12 Consumable Materials and 1-29 Rev. 31 Aug/08 Consumable Materials Rev. 35 Oct/12 Consumable Materials Rev. 33 Jun/10 Consumable Materials Rev. 31 Aug/08 Consumable Materials Rev. 32 Jun/09 Consumable Materials Rev. 34 Feb/12 Consumable Materials Rev. 31 Aug/08 Consumable Materials and 1-37 Rev. 35 Oct/12 Consumable Materials thru 1-40 Rev. 34 Feb/12 Consumable Materials Rev. 35 Oct/12 Consumable Materials thru 1-44 Vendor Cross Reference and 2-2 LIST OF EFFECTIVE PAGES Vol. 7, Page 1

10 LIST OF EFFECTIVE PAGES Chapter Volume Page Rev. Level Date LIST OF EFFECTIVE PAGES Vol. 7, Page 2

11 Chapter Name 202A, - TABLE OF CONTENTS Volume, Page Revision Highlights... Vol. 7, 1 Record of Revisions... Vol. 7, 1 Record of Temporary Revisions... Vol. 7, 1 Service Documents List... Vol. 7, 1 List of Effective Pages... Vol. 7, 1 Table of Contents... Vol. 7, 1 Introduction... Vol. 7, 1 Consumable Materials... Vol. 7, 1-1 Vendor Cross Reference... Relocated Vendor cross reference information has been relocated to Hartzell Propeller Inc. Standard Practices Manual 202A, Volume 6 ( ). TABLE OF CONTENTS Vol. 7, Page 1

12 (This page is intentionally blank.) TABLE OF CONTENTS Vol. 7, Page 2

13 2. Required Publications A. Hartzell Propeller Inc. Publications (1) Information published in Service Bulletins, Service Letters, Service Advisories, and Service Instructions may supersede information published in this manual. The reader must consult active Service Bulletins, Service Letters, Service Advisories, and Service Instructions for information that may have not yet been incorporated into the latest revision of this manual. (2) The Hartzell Propeller Inc. Standard Practices Manual 202A has several volumes. A complete set consists of the following: Volume Number Chapter Number Chapter Name Volume 1 1 Cleaning 2 Paint and Finish Volume 2 1 Eddy Current Inspection 2 Magnetic Particle Inspection 3 Penetrant Inspection Volume 3 1 Aluminum Hub Overhaul Volume 4 1 Steel Hub Overhaul Volume 5 1 Blade Clamp Overhaul Volume 6 1 Special Inspections 2 Parts Identification and Marking 3 Part Retirement Procedures 4 Vendor Cross Reference Volume 7 1 Consumable Materials (Also available on the Hartzell Propeller Inc. website at Volume 8 1 Standard Repairs and Instructions 2 Special Adhesive and Bonding Volume 9 1 Shot Peening 2 Approved Facilities Volume 10 1 Hard Chrome Re-plating 2 Cadmium Replating 3 Chromic Acid Anodizing Volume 11 1 Propeller Lubrication 2 Static and Dynamic Balance 3 Packaging and Storage INTRODUCTION Vol. 7, Page 5

14 (3) In addition to this manual, one or more of the following publications are required for information regarding specific recommendations and procedures to maintain propeller assemblies. Manual No. ATA No. Title n/a n/a Active Hartzell Propeller Inc. Service Bulletins, Service Letters, Service Instructions, and Service Advisories Hartzell Propeller Inc. Illustrated Tool and Equipment Manual Hartzell Propeller Inc. Application Guide (Available on the Hartzell Propeller Inc. website at (4) For Hartzell Propeller Inc. service literature and revisions, contact: Hartzell Propeller Inc. Telephone: Attn: Technical Publications Department Fax: One Propeller Place Piqua, Ohio U.S.A Selected information is also available on the Hartzell Propeller Inc. website at B. References to Hartzell Propeller Inc. Publications (1) Special tooling may be required for procedures in this manual. For further tooling information, refer to Hartzell Propeller Inc. Illustrated Tool and Equipment Manual 165A ( ). (a) The reference numbers for tooling appear with the prefix "TE" directly following the tool name to which they apply. For example, a template that is reference number 133 will appear as: template TE133. (2) Consumable materials are referenced in certain sections throughout this manual. Specific approved materials are listed in the Consumable Materials chapter of Hartzell Propeller Inc. Standard Practices Manual 202A ( ), Volume 7. (a) The reference numbers for consumable materials appear with the prefix "CM" directly following the material to which they apply. For example, an adhesive that is reference number 16 will appear as: adhesive CM16. Only those items specified may be used. INTRODUCTION Vol. 7, Page 6

15 CM No. Hartzell Part No. Description Supply Basis Manufacturer/Supplier Part Number/Specification Cure Time Pot Life Storage Temp. Shelf Life 238 A RTV, Silicone Y GE RTV RT 12 mos DOS 244 A Lead Wool N Avril - GA, lead wool, 50 lb. bag UC A Sealant, Silicone,430 gm Y ThreeBond, 1216E430G Tack Free --- RT 9 mos 6 minutes DOM 259 A Tape, Polyurethane, 36 yd roll Y 3M, 8681HS or UC 24 mos DOM 282 A Paint, Matterhorn White, Y Sherwin-Williams, Acry Glo, RT 36 mos gallon CM DOM 283 A Catalyst, Acry Glo, quart Y Sherwin-Williams, CM RT 24 mos DOM 284 A Reducer, Acry Glo, Med, Tmp, Y Sherwin-Williams, CM RT 24 mos gallon DOM 285 A Reducer, Acry Glo, Low, Tmp, Y Sherwin-Williams, CM RT 24 mos gallon DOM 286 A Reducer, Acry Glo, Hi Tmp, Y Sherwin-Williams, CM RT 24 mos gallon DOM SUPPLY BASIS CODES: SHELF LIFE CODES: STORAGE TEMP CLASSES Y = customer can get the consumable material either from Hartzell or from a local source. DOM = Date of Manufacture F = frozen, Below 0 F (-17 C) N = Hartzell does not sell the consumable material, the customer must purchase it locally. DOS = Date of Shipment from Supplier R = refrigerate, F (4-15 C) HPI = Hartzell is the only supplier of the consumable material, the customer must purchase mos = months RT = controlled room temperature the consumable material from Hartzell. MD = manufacturer s date on container F (15-26 C) S= Customer can get the CM from any supplier as long as the material meets the UC = no special Hartzell requirement, follow requirements of the specification manufacturer s requirements Consumable Materials Table 1-1 CONSUMABLE MATERIALS Vol. 7, Page 1-41 Rev. 35 Oct/12

16 CM No. Hartzell Part No. Description Supply Basis Manufacturer/Supplier Part Number/Specification Cure Time Pot Life Storage Temp. Shelf Life 287 A Accelerator, Acry Glo, pint Y Sherwin-Williams, CM hour, RT 24 mos 2-3 hrs gelled DOM 288 A MEK, urethane grade, pint Y Sherwin-Williams, CM RT 24 mos (Acry Glo paint) DOM 290 A Paint, Conventional Clear, Y Sherwin-Williams, Acry Glo, RT 36 mos gallon CM DOM 291 A Paint, Sterling Silver Met, Y Sherwin-Williams, Acry Glo, RT 36 mos gallon CM DOM 292 A Stabilizer, Acry Glo, pint Y Sherwin-Williams, Acry Glo, RT 36 mos CM DOM 293 A Tubing, Heat Shrink Y Alpha Wire Fit 105-1/ UC A Tubing, Heat Shrink Y Alpha Wire Fit-Clear-1/ UC A Oil, case (6 quart) Y Torco SR5 5W UC --- A Oil, quart Y Torco SR5 5W UC --- SUPPLY BASIS CODES: SHELF LIFE CODES: STORAGE TEMP CLASSES Y = customer can get the consumable material either from Hartzell or from a local source. DOM = Date of Manufacture F = frozen, Below 0 F (-17 C) N = Hartzell does not sell the consumable material, the customer must purchase it locally. DOS = Date of Shipment from Supplier R = refrigerate, F (4-15 C) HPI = Hartzell is the only supplier of the consumable material, the customer must purchase mos = months RT = controlled room temperature the consumable material from Hartzell. MD = manufacturer s date on container F (15-26 C) S= Customer can get the consumable material from any supplier as long as the material UC = no special Hartzell requirement, follow meets the requirements of the specification manufacturer s requirements Consumable Materials Table 1-1 CONSUMABLE MATERIALS Vol. 7, Page 1-42

17 CM No. Hartzell Part No. Description Supply Basis Manufacturer/Supplier Part Number/Specification Cure Time Pot Life Storage Temp. Shelf Life 302 A Oil, case (6 quart) Y Shell Rotella T6 5W UC --- A Oil, quart Y Shell Rotella T6 5W UC A Paint, Sterling, Polane, Y Sherwin-Williams, UC 24 mos gallon F63TXS DOM SUPPLY BASIS CODES: SHELF LIFE CODES: STORAGE TEMP CLASSES Y = customer can get the consumable material either from Hartzell or from a local source. DOM = Date of Manufacture F = frozen, Below 0 F (-17 C) N = Hartzell does not sell the consumable material, the customer must purchase it locally. DOS = Date of Shipment from Supplier R = refrigerate, F (4-15 C) HPI = Hartzell is the only supplier of the consumable material, the customer must purchase mos = months RT = controlled room temperature the consumable material from Hartzell. MD = manufacturer s date on container F (15-26 C) S= Customer can get the CM from any supplier as long as the material meets the UC = no special Hartzell requirement, follow requirements of the specification manufacturer s requirements Consumable Materials Table 1-1 CONSUMABLE MATERIALS Vol. 7, Page 1-43

18 (This page is intentinally blank.) CONSUMABLE MATERIALS Vol. 7, Page 1-44

19 VENDOR CROSS REFERENCE The information that was in this chapter is now in Hartzell Propeller Inc. Standard Practices Manual 202A ( ), Volume 6. VENDOR CROSS REFERENCE Vol. 7, Page 2-1

20 (This page is intentionally blank.) VENDOR CROSS REFERENCE Vol. 7, Page 2-2