TOTAL LOGISTIC SOLUTIONS PRESTAR STORAGE

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Magdalene Bernadette Charles
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1 R PRESTAR STORAGE S Y S T E M

Index Pallet Racking & Its Major Componets

004-005 Double Deep Racking System 006-007

Dynamic Storage System 017-018 Medium-Duty:

Components of Longspan Racking System 021

2 Index Pallet Racking & Its Major Componets Selective Pallet Racking System Double Deep Racking System Multi-tier Racking System Structural Steel Platform Drive-In Racking System Cantilever Racking System 016 Dynamic Storage System Medium-Duty: Longspan Racking System Major Components of Longspan Racking System 021 Light-Duty: Boltless Shelving System R Design Standard Referred

3 About us Prestar Storage System Sdn. Bhd (PSSSB) carrying MYSTAR brand is one of the leading manufacturers for Racking and Shelving System products from Rawang, Malaysia. It is a wholly owned subsidiary of Prestar Resource Bhd (PRB), a steel based company, listed on the main board of the Kuala Lumpur Stock Exchange. Incorporated in the year 2001, a team of experienced and dedicated Design & Engineering as well as the Production team, MYSTAR Racking and Shelving products have successfully marketed its products to more than 30 countries worldwide with less than 15 years. Due to PSSSB s constant aims to provide quality and complete range of storage solutions to wider spectrum of industries, PSSSB is committed to design and reengineered its products through an on-going R&D programs. Products are designed with user s comfort and safety in mind. In-house loading and usage tests on products are being carried out on a regular basis. R PRESTAR STORAGE SYSTEM SDN BHD 1

4 Pallet Racking & Its Major Componets Pallet racking is a material handling storage aid system designed to store materials on pallets. Although there are many varieties of pallet racking, all types allow for the storage of palletized materials in horizontal rows with multiple levels and mainly is to increase ones storage density. Normally it is used in conjunction with different type of material handling equipment (MHE) eg, forklift, reach truck, stackers, vna trucks or turret trucks. MYSTAR UPRIGHT PROFILE & DIMENSION PROFILE PR901 PR1100 PR901 DIMENSIONS 90mm(W) x 62mm(D) 110mm(W) x 76mm(D) PR1100 UPRIGHT, a cold roll-formed C shape with returns that being the vertical standing leg for the racking. It which comes in various size and design which apply based on the total Frame Load requirements. For MYSTAR Upright, the C-section profile comes with return flange and center reinforcement ribs to ensure the strength and rigidity has not being compromised. The lug holes or slots are punched at 50mm pitch which has allowed the horizontal support (beams) to be adjusted at smaller increments. PROFILE PR901 PR1100 DIMENSIONS 34mm(W) x 24.5mm(D) 46mm(W) x 35mm(D) FRAME BRACING, commonly refer as diagonal and horizontal braces which are bolted between two uprights to form as a frames set. BASE PLATES, are bolted at the base of Uprights which serve as anchors to give the rack more stability and increasing the weight-bearing capacity. Usually anchor bolts are inserted through the base plate s holes to attach the upright to the floor. Standard Duty Base Plate / 110mm x 128mm Heavy Duty Base Plate / 180mm x 100mm SHIMS PLATES, are used with base plates when the uprights are resting on uneven floors. Usually the Shim Plates are equal in size to the base of the uprights and are installed beneath the uprights to level the rack. 2

5 Pallet Racking & Its Major Componets BEAMS, the horizontal components of rack in which the loads(eg pallets, carton box) are placed onto. With End Connectors welded at both ends, the beams can be easily hook onto the uprights are joined onto the upright frames. For MYSTAR Beams, it comes in 3 main different type, which is BOX BEAM, OPEN BEAM & Z-BEAM. Based on the beam s capacities, it is welded with 2 different type End Connector, 5-Lugs or 3-Lugs. To create a long lasting bonding and having consistent welding quality, both the Beam and End Connector are welded using robotic welding machine. The beams are further secure on the upright frame with Safety Lock Pin, to prevent accidental dislodgement. Two safety pins are located into each beam to give additional protection against the beam dislodging whilst in use. Box Beam PROFILE BOX BEAM PROFILE Z-BEAM DIMENSIONS 75mm(H) x 45mm(W) 90mm(H) x 45mm(W) 105mm(H) x 45mm(W) 130mm(H) x 45mm(W) 150mm(H) x 45mm(W) DIMENSIONS 75mm(H) x 38mm(W) PR Z-Beam PROFILE DIMENSIONS OPEN BEAM 50mm(H) x 50mm(W) 65mm(H) x 50mm(W) 80mm(H) x 50mm(W) PR Opened Beam 3 Lugs PR Opened Beam 5 Lugs 3

Selective Pallet Racking System This is the most commonly racking system used,

This system offers the most economical, efficient storing and retrieval of

Furthermore different kind of accessories could be added & customized, based on

The advantages of SELECTIVE Racking System :- 100% Selectivity Suitable for

6 Selective Pallet Racking System This is the most commonly racking system used, for storing multiple locations and 100% selectivity. This system offers the most economical, efficient storing and retrieval of pallets. Furthermore different kind of accessories could be added & customized, based on customer various storage requirement. The advantages of SELECTIVE Racking System :- 100% Selectivity Suitable for First-In First Out (FIFO) operation High Visibility on stored goods Multi product locations Access Under Selective Racking in a Furniture Warehouse Steel coil storage Selective Racking in a Stationery Manufacturing Facility 4

Selective Pallet Racking System Racking with plastic

Racking, the height of Upright Frame and density of Racking

The most commonly used & preferred are: Forklift Reach truck

7 Selective Pallet Racking System Racking with plastic container Racking with fork spacer For Selective Pallet Racking, the height of Upright Frame and density of Racking Layout Design are limited based on type of MHE used. The most commonly used & preferred are: Forklift Reach truck Aisle Width (W) 4500mm 3300mm Lifting Height (H) 5800mm Varies by Brand & Model As illustrated below showing different Aisle Width & Racking Layout arrangement with these 2 MHE. Selective Rack a) Row Spacer 3 b) Corner Protector Aisle width for Forklift Aisle width for Reach Truck a c) Column Guard d) Frame Protector d c b 5

Double Deep Racking System Double Deep Pallet Racking is designed to store 2 pallets deep, which consist of two standard Selective Racks set up back to back.

The advantages of DOUBLE DEEP Racking System :- Increase storage density and capacity up to 30% more than SELECTIVE System. Suitable for Last-In First Out (LIFO) operation.

8 Double Deep Racking System Double Deep Pallet Racking is designed to store 2 pallets deep, which consist of two standard Selective Racks set up back to back. This system has to be used with double deep reach truck with deal pantograph or extension fork attachment. The advantages of DOUBLE DEEP Racking System :- Increase storage density and capacity up to 30% more than SELECTIVE System. Suitable for Last-In First Out (LIFO) operation. Convertible from SELECTIVE System. Do not required a large number of homogeneous pallet type. Although with increased storage capacity, but only 50% of pallets can be immediately accessible. Therefore Double Deep is only recommended for operations that require less critical picking and storing speed. 6

9 Double Deep Racking System Double-Deep with Last-In First-Out accessibility. A few accessories to be used with Double-Deep Racking. Pallet Back Stopper Pallet Support Bar 7

Multi-tier Racking System Multi-Tier Racking System (MTR) is a mezzanine that is design and built via the pallet

It can be the most efficient and economical method to create extra floor space within the building area

Depending on the design and load requirements, its height can be maximize up until building s ceiling height.

10 Multi-tier Racking System Multi-Tier Racking System (MTR) is a mezzanine that is design and built via the pallet racking components. It can be the most efficient and economical method to create extra floor space within the building area compounds. Depending on the design and load requirements, its height can be maximize up until building s ceiling height. MTR is most suitable for storage of small to medium size items, which is meant for manual archive or retrieval methods. Steel joist as additional support beneath the flooring Plywood shelving with center support Manual case and unit picking on the ground floor while the mezzanine is used to store packing materials. 8

11 Multi-tier Racking System Additionally the system also come with a wide variety of customizable options to suite the usage:- (1) Shelf Decking Type a) Flush Steel Decking b) Plywood Decking with Plywood Retainer c) Wire mesh Decking (2) Floor Decking Type (a) Plywood (b) Slotted Panel (c) Steel Grating (d) Perforated Steel Plank (e) Steel Plate / Checker Plate b) Slotted Panels c) Steel Grating d) Perforated Steel Plank A MTR System with Flush Steel Decking at bottom shelves. 9

12 Multi-tier Racking System Pallet storage on the ground floor and light duty shelving system on mezzanine Plywood Decking as Bottom Shelves. Galvanized Slotted Panel 10

13 Multi-tier Racking System (3 ) Accessories a) Cat Ladder b) Staircase c) Ramp d) Loading Gate e) Barrier Handrail Multi-Tier Rack e d b c a FRONT VIEW b d a c e 11

14 Structural Steel Platform Structural Steel Platform(SSP) is a mezzanine but it was built via long steel items, eg I-Beam, RSC Beam, Hallow Section and etc. Similarly as MTR, based on requirement, there are various type of Floor Decking Type & Accessories could added to the design of SSP. The main 2 advantage of SSP is : Have less columns beneath the platform. Customizable to floor loading as high as 1000Kgs/m2. Structural Steel Platform (Isometric View) Structural Steel Platform (Side View) 12

15 Structural Steel Platform Secondary beams tied with steel studs for guaranteed life-long use of the mezzanine floor. This additional component prevents the beams from bowing out and reduces squeaky noises when working on the mezzanine. Modular yet strong connection between main beam and secondary beam 13

Drive-In Racking System This is the most preferred solution to conventional

It is effective in optimizing the warehouse storage and thus reducing the

Ideally this system suite for storage of homogenous products, not time or date

Suitable for Last-In First Out (LIFO) operation. Suitable for bulk storage.

16 Drive-In Racking System This is the most preferred solution to conventional block stacking where pallets simply cannot be stacked on top of each other. It is effective in optimizing the warehouse storage and thus reducing the number of working aisles. Ideally this system suite for storage of homogenous products, not time or date sensitive. The advantages of DRIVE-IN System :- High storage density. Suitable for Last-In First Out (LIFO) operation. Suitable for bulk storage. Storage of communications products in a 3PL Company Storage of beverage products The use of floor guide rails to guide trucks and prevent damage to the racks. 14

17 Type of Drive-In Access a) Double Access Accessory to be use with Drive-In Rack Pallet Rail Drive-In Rack-Double Acces (Top View) Drive-In Upright 2 Upright Protector 3 Bull Nose Drive-In Rack-Double Acces (Side View) 1 Floor Channel Guide b) Single Access Drive-In Rack-Single Acces (Top View) Drive-In Rack-Single Acces (Side View) 15

Cantilever Racking System For storage and retrieval

proportion; to be completely accessible from the

system :- Pipes, Steel rods, Tubes, Hollow sections.

18 Cantilever Racking System For storage and retrieval of long items, it is best to use Cantilever Racking System. It is designed to manage loads of varying length and proportion; to be completely accessible from the front without any horizontal restrictions like the conventional pallet racking system. A few example of products storage suit to use such system :- Pipes, Steel rods, Tubes, Hollow sections. Plywood, Plaster board. Carpet or Fabric rolls. The extended base and added braces will re-enforce these racks stability & rigidity. 16

Dynamic Storage Racking System Also knowing as Live Storage, Dynamic Storage is consist of a number of systems that to be added into pallet racking

Via Dynamic Storage, it would ensure these product being stored & retrieve fast enough to ensure the stock rotation could match perfectly with the

CARTON FLOW This is a design which works by inserting goods into the back of the structure and removing them from the front.

19 Dynamic Storage Racking System Also knowing as Live Storage, Dynamic Storage is consist of a number of systems that to be added into pallet racking system to work with pallets, tote boxes or cartons. It is suitable for goods that perish quickly, e.g. foodstuffs. Via Dynamic Storage, it would ensure these product being stored & retrieve fast enough to ensure the stock rotation could match perfectly with the expiry dates. The most common 3 types of Dynamic storage racking comes in three different forms. CARTON FLOW This is a design which works by inserting goods into the back of the structure and removing them from the front. This is an excellent method of storage because it means perfect stock rotation will be achieved. It also offers a good storage density and each carton is supported providing a high level of quality storage. Picking errors could be minimized by giving each product a dedicated lane. 17

20 Dynamic Storage Racking System CART PUSH BACK This method uses special beams and pushback assembly subframes running front to back in each bay. The tracks are mounted at an angle so when a forklift truck pushes a pallet into a bay, the one that is already there is pushed backwards. When the pallet at the front is removed, the one behind it will roll to the front. One of the features of this system is that the pallets can be stocked four deep, conserving space and allowing easy organizing of your stock. Cart Push Back PALLET FLOW This works in exactly the same way as carton live storage except on a much bigger scale. Whole pallets can be stored in this way making it ideal for fast moving, perishable goods that are received and dispatched in large quantities. One of the main features of using this system is that any size and shape of pallet can be handled. 18

Medium Duty: Longspan Racking System MYSTAR LONGSPAN 500 (LS500) SYSTEM with ergonomic

almost similar as Pallet Racking System, the system can either be used as Storage Rack

The LS500 system is suitable for industrie/businesses that fall into following

method, whereby products stored are placed onto the beams or shelves and picked from

21 Medium Duty: Longspan Racking System MYSTAR LONGSPAN 500 (LS500) SYSTEM with ergonomic profiles are designed for medium-duty warehouse applications yet in a not bulky appearance. With profile design & capabilities that proves to be stronger that Boltless System and almost similar as Pallet Racking System, the system can either be used as Storage Rack or Mezzanine System. The LS500 system is suitable for industrie/businesses that fall into following characteristic: Hand-Loaded Storage The LS500 system is intended for hand loaded storage method, whereby products stored are placed onto the beams or shelves and picked from them manually. Medium-Duty Storage For storing of products weight NOT MORE THAN 1,000kgs. Storage & Display Equipment The LS500 system can be designed and used as storage/display equipments for retail industries. Timber Shelf Decking Steel Shelf Decking 19

22 Medium Duty: Longspan Racking System An Open Type LS500 Racking System An enclosed type, side & back, LS500 Racking System with Shelf Divider at each level. 20

Medium Duty: Major Components of Longspan Racking

Sketch BEAMS, are welded to 3-Lug End Connectors for

23 Medium Duty: Major Components of Longspan Racking System Basic Technical Data UPRIGHT & BRACING, cold roll-formed C-section profile with return flange and centre reinforcement ribs to ensure the strength and rigidity. The Lug holes at 50mm pitch allow beams to be adjusted at smaller increments. PROFILE UPRIGHT BRACING DIMENSIONS 50mm(W) x 52mm(D) 34mm(W) x 24.5mmm(D) LS500 Base Plate LS500 Upright LS500 Upright Sketch BEAMS, are welded to 3-Lug End Connectors for the Open Beam to ease in hooking onto the uprights. PROFILE OPEN BEAM Z-BEAM DIMENSIONS 50mm(H) x 50mm(D) 65mm(H) x 50mm(D) 80mm(H) x 50mm(D) 50mm(H) x 38mm(D) Frame Bracing LS500 Open Beam Z-Beam 21

24 Light Duty: Boltless Shelving System For light-duty storage, range LESS THAN 400Kgs/Level, boltless shelving system would be the recommended system. Using bolt free connection, this shelving system are easy to install and versatile. It can be easily customize, mix & match as per customer required. Type of shelve Decking Fiberboard Shelve Multiple Steel Shelve Perforated Steel Shelve with Divider Accessories: With Mesh Panel With Solid Panel Square Type Bracket Steel Foot Plate 22

Light Duty: Boltless Shelving System BS5000

Remarks: 1) Extra shelf are available upon

2) UDL is uniform distributed load (meaning

25 Light Duty: Boltless Shelving System BS5000 BOLTLESS SHELVING SIZES & LOAD TABLE Boltless Shelving System with Steel Shelve For Documents Storage For Industrial Usage Boltless shelving system for an archive storage facility Steel Shelve with Divider Remarks: 1) Extra shelf are available upon request. 2) UDL is uniform distributed load (meaning evenly distributed load on shelving). 3) Perforated Steel Shelve loading/level shall be available upon request. 23

26 Light Duty: BS5000E Steel Cap Shelve Plastic Joint Bracket Plastic Foot Cap Available in carton box form ITEM DIMENSION TYPE OF SHELVING SHELVE LEVEL SHELVE LOAD (UDL / LEVEL) 1 350mm(D) x 900mm(W) x 1800mm(H) Steel Cap Shelve Kgs 2 350mm(D) x 900mm(W) x 1500mm(H) Steel Cap Shelve Kgs 24

27 Prestar Resources Berhad (PRB) Profile PRESTAR RESOURCES BERHAD (PRB) is a public listed company on Bursa Malaysia since PRB is principally an investment holding company with subsidiary and associated companies mainly engaged in the steel-processing and steelproducts manufacturing activities with factories in Malaysia and Vietnam. Established in 1984, from a humble beginning as a Material Handling Equipment manufacturer of Wheelbarrows, Hand Trucks, Castors & Platform Truck, PRB has today transformed into a leading steel processing and steel manufacturing group by expanding and diversifying its business activities across the following areas :- 1. Carbon Steel Pipes & Hollow Sections 2. Stainless Steel Pipes & Hollow Sections 3. Steel Coil Centre for Stainless & Carbon Steel 4. Steel Flat Bars, Roofing Sheet, Cladding & Steel Purlins 5. Wheelbarrows & Material Handling Products 6. Steel Shelving & Pallet Racking and other storage equipment 7. Highway Guardrails & Road Furniture In 2002, PRB had entered into a joint-venture with POSCO, the world s third largest steel mill in Korea, for steel coils processing activities in its coil centre. PRB has since generated reliable material supply, quality assurance as well as strong technical backup to strengthen its leading edge in the steel processing industry as a result of the strategic alliance with POSCO. PRB is constantly looking for new business opportunities and strategic alliances with local and overseas partners to further enhance its earning base as well as gaining synergistic effects to the Group s existing activities. Group s Structure STEEL PROCESSING UNIT PRODUCT MANUFACTURING UNIT OVERSEAS UNIT Tashin Steel Sdn Bhd Dai Dong Steel Sdn Bhd Prestar Steel Pipes Sdn Bhd Prestar Precision Tubes Sdn Bhd POSCO-MKPC Sdn Bhd (Prestar POSCO JV Steel Coil Centre) Prestar Tooling Sdn Bhd Tashin Hardware Sdn Bhd Prestar Marketing Sdn Bhd Prestar Galvanising Sdn Bhd Prestar Engineering Sdn Bhd Prestar Manufacturing Sdn Bhd Prestar Storage System Sdn Bhd Prestar Inds (Vietnam) Co.,Ltd

28 R MALAYSIA FACTORY & EXPORT DEPARTMENT PRESTAR STORAGE SYSTEM SDN. BHD ( A) (A Subsidiary of Prestar Resources Bhd) Lot 39, Rawang Industrial Estate, 16 ½ Miles Jalan Ipoh, Rawang, Selangor Darul Ehsan, Malaysia. Tel. No / / Fax. No / info@prestar.com.my Website: INDONESIA OFFICE PT PRESTAR MHE Kompleks Royal Sunter Blok C-17, Jl Danau Sunter Selatan, Jakarta Tel. No ericong@prestar.com.my SINGAPORE ASSOCIATE OFFICE Y K TOH MARKETING (S) PTE LTD Lot 8, Changi North Street 1, TSK Building, Singapore Tel. No Fax. No sunny@yktoh.com / yale_service@yktoh.com Website: MALAYSIA MARKETING OFFICE PRESTAR MARKETING SDN BHD SELAYANG Lot 17494, 8-12 Miles, Jalan Ipoh, Selayang Industrial Estate, Batu Caves, Selangor Darul Ehsan, Malaysia. Tel. No Fax. No / storage_pmktg@prestar.com.my / iantoh@prestar.com.my PENANG 65-A, Jalan Perak, Penang, Malaysia. Tel. No Fax. No / prestar@streamyx.com JOHOR 4 Jalan Penaga, Kawasan Perindustrian Kota Puteri, Masai, Johor, Malaysia. Tel. No / Fax. No jbmhe@prestar.com.my

storage solutions Averys group PAL RACK The high quality pallet storage system for goods of all sizes and weights.

storage solutions Averys group PAL RACK The high quality pallet storage system for goods of all sizes and weights. CONVENTIONAL PALLET RACKING The Stow Pal Rack system consists of a full range of basic