UltraMag a quality wire for consistent performance and reliability

Transcription

1 UltraMag a quality wire for consistent performance and reliability Gas Metal Arc Welding Wire

2 UltraMag UltraMag s production process is guaranteed to meet the highest international industrial standards and is supported by technological resources established from a long experience of producing welding wires. UltraMag is manufactured under ISO 9002 accreditation (UNI EN 29000/ISO 9002 QUALITY MANAGEMENT SYSTEM) UltraMag s production process is monitored by a Quality Assurance Manual which meets the following standards: -UNI en ISO 8402/94 (quality terminology) -UNI en ISO 9002/94 (quality assurance) UltraMag approvals Lloyd s Register of Shipping American Bureau of Shipping Canadian Welding Bureau Bureau Veritas Controlas Det Norske Veritas TÜV Deutsche Bahn Germanischer Lloyd R.I.N.A. UDT CF S6 (copper free) - CO 2 CF S6 - CO 2 SG2 (CF 14-16) - C1 SG2 SG3 (CF L) - M33 SG2 SG3 (CF L) - M21 SG2 SG3 (CF L) - M2 - M3 - C1 SG2 SG3 (CF L) - M2 - M3 - C1 SG2 SG3 (CF L) - M33 SG2 SG3 (CF L) - M21

3 UltraMag Controlled pay off device tested up to 80 m/min for feeding even on high speed welding applications. Helix Max Torsion Angle Max m h Max 25 mm Max 360 /10m Straightness Max 10 m Max 250 mm Diameter (mm) Tolerances (mm) 0,60 +0,01 0,02 0,80 +0,01 0,03 0,90 +0,01 0,03 1,00 +0,01 0,03 1,20 +0,01 0,03 1,40 +0,01 0,03 1,60 +0,01 0,04 Classification Wire diameter (mm) Strength (N/mm 2 ) Cast (mm) Helix (mm) (Din 8559) 0, , , SG1 1, , , , , , , SG2 1, max. 1, , , , , , SG3 1, , , ,

4 Quality control procedures Control of chemical composition of green rod Control of copper content Control of roundness (constant diameter) Control of cast and helix (diameter and pitch of the unreeled wire) Full weldability tests are performed Lincoln wires are quality control tested to meet only the highest specifications Chemical analysis of the wires in accordance with the following standards: EN 440/94 DIN 8559/84 AWS A5.18/93 Element EN 440 DIN 8559 AWS A5.18 % G2Si G3Si G4Si SG1 SG2 SG3 ER70S-3 ER70S-4 ER70S-6 C 0,06-0,14 0,06-0,14 0,06-0,14 0,06-0,12 0,06-0,13 0,06-0,13 0,06-0,15 0,07-0,15 0,06-0,15 Si 0,50-0,80 0,70-1,00 0,80-1,20 0,50-0,70 0,70-1,00 0,80-1,20 0,45-0,75 0,65-0,85 0,80-1,15 Mn 0,90-1,30 1,30-1,60 1,60-1,90 1,00-1,30 1,30-1,60 1,60-1,90 0,90-1,40 1,00-1,50 1,40-1,85 P <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 S <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,035 <=0,035 <=0,035 Cu <=0,35 <=0,35 <=0,35 <=0,30 <=0,30 <=0,30 <=0,50 <=0,50 <=0,50 Ni <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 Cr <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 Mo <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 V <=0,03 <=0,03 <=0,03 <=0,03 <=0,03 <=0,03 Al <=0,02 <=0,02 <=0,02 <=0,02 <=0,02 <=0,02 Ti+Zr <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15

5 Available in Accutrak Le Cube New packaging aimed to supply torsion free welding wire. A sturdiness never achieved before External octagonal frame Internal circular frame Triangular reinforcement at each corner Waterresistant packaging Attached pallet Exceptional manoeuvrability The use of an attached pallet allows lifting and positioning by a variety of means. Even in confined areas Accutrack Le Cube, with its exceptional stability, can be manoeuvred quickly and safely into the required position. Safe transport The square design with triangular reinforcements allows stacking up to three high for convenient storage and transport. Minimum storage 100 kg: mm 570 x 570 x kg: mm 570 x 570 x kg: mm 730 x 730 x 645 Easily disposable packaging Easily folded 100% recycable Total product protection Accutrack Le Cube s unique design and water resistant construction guarantees its integrity under all conditions. The internal AL/PE plastic wrapping is vacuum sealed to provide total protection of the product during transportation and storage. Impermeable insulating pallet covering.

6 Available in 250 and 400 kg Accutrak drums Accutrak drums contain a patented pay-off device and, via the plastic dome and flexible conduit, may be connected directly to the welding station. The resultant smooth and efficient feeding enables substantial cost savings to be made by up grading to Accutrak drums. Easy identification Accutrak drums are easy to identify regarding grade and diameter because of labels placed inside and outside the drums. Packaging Designed to prevent contamination and resist to possible rust formation. Each drum contains deseccant. Window A slot window allows continuous monitoring of wire consumption. Shipment storage Standard pallets contain 4 drums. Pallets for sea containers contain 2 drums only. Handling Galvanised steel handles are provided for ease of manipulation. Productivity The drums reduce change-over and downtime costs. The following comparison table (based on welding stations using approx kg each month) explains how it is possible to save over 85% of downtime just by switching to drums. Ruggedness Drums are manufactured to resist shock and rough handling. 15 kg spool 250 kg drum 400 kg drum A) Monthly welding station consumption (kg) B) Package weight (kg) C) Nr of package changes (A/B) D) Package change time (min.) E) Total downtime hours for package changes (CxD/60) 26,7 4 2,5 Total time saving (%) 85% 91% Total hours saved 22,7 hrs 24,2 hrs Downtime costs If the cost per hour including overhead is 40, savings can be substantial kg spool 250 kg drum 400 kg drum

7 Available in metal and plastic spools Whatever your need, Lincoln has a packaging option that offers a perfect fit. Smaller packaging options include Coils and Spools, in quantities from 1 kg. to 20 kg. Our Spools do not require an adapter. D 200 Spools kg 1 D 300 Spools kg 20 K 300 type kg 15/18 D 300 antishock Spools kg 15/18 K 300 with 52 mm mounting kg 15