FIBA Technologies, Inc.
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1 FIBA Technologies, Inc. High Pressure Seamless Steel Pressure Vessels DOT & ISO Gas Containers ASME Receivers QUALITY PRODUCTS-SERVICE 50 CELEBRATING YEARS IN BUSINESS
2
3 FIBA Technologies, Inc. FIBA Technologies, Inc. offers a complete line of seamless pressure vessels for storage and transportation of industrial and specialty gases and chemicals. Since 1958, FIBA has served the high-pressure, industrial and specialty gas, chemical, petrochemical, and cryogenic industries. Corporate Headquarters & Assembly Plant As a long time manufacturer of compressed gas tube trailers, ISO skid containers, and ASME receivers, we know that pressure vessel buyers require: Superior quality Light weight High pressure Timely delivery Code compliance Maximum payloads Electronic-grade finishing Attractive pricing Our production facility for the manufacture of pressure vessels is located just yards from the Massachusetts Turnpike (I-90) in Millbury, MA. The 75,000 sq.ft. facility on 45 acres is equipped with state-of-the-art tooling and equipment operated by skilled and trained personnel. Our factory will provide pressure vessel users worldwide with a wide selection of product specifications and certifications, including: DOT (3T, 3AAX and 3AA) ASME NB ISO 11120/UN SELO KGSC TC Pressure Vessel Manufacturing Facility & Engineering Offices 3
4 Seamless Pressure Vessels for Stationary Storage Our CNC machining center provides a full range of products to compliment our gas containment and tubular products. The surrounding photos depict just a few of our machined parts, including carbon and stainless steel bull plugs and stainless or brass safety devices. New, ASME Receiver with Saddle Racks FIBA stationary pressure vessels are manufactured and certified for safe storage of high-pressure gases at permanent installations in accordance with American Society of Mechanical Engineers (ASME) Division 1 codes. Reconditioned, ASME Receiver Hydrogen Fueling Station with ASME Receivers, Trailer & Compressors 4
5 Seamless Gas Containers for Intermodal Transportation FIBA designs, manufactures, tests and marks its seamless gas containers for transportation in accordance with the requirements of the U.S. Department of Transportation (DOT) Federal Hazardous Materials Regulations, Title 49 Code of Federal Regulations and the requirements of the International Organization for Standardization (ISO) Intermediate Tube Trailer Superjumbo Helium Trailer Superjumbo Hydrogen Trailer Superjumbo ABS/ISO Skid Container Ton Container (Y-Cylinder) Mini-Jumbo Skid (Stackable Design) Multiple, UHP Ton Containers 5
6 6 SPECIFICATIONS OF FIBA TRANSPORTATION GAS CONTAINERS (DOT, ISO/UN, SELO & TC) CONTAINER DIMENSIONS (CONTAINER LENGTH CAN BE CUSTOM ORDERED) NOMINAL GAS PAYLOADS PER CONTAINER (ALL PAYLOADS, EXCEPT CNG, INCLUDE 10% OVERFILL) GAS CONTAINER SPECIFICATION AND DESIGN PRESSURE (BAR) CONTAINER LENGTH* OUTSIDE DIAMETER MINIMUM WALL TARE WEIGHT (AVERAGE**) NOMINAL WATER VOLUME HELIUM HYDROGEN NITROGEN OXYGEN AIR CNG ft.-in. m in. mm in. mm lbs. kg cu. ft. l scf m 3 -NTP scf m 3 -NTP scf m 3 -NTP scf m 3 -NTP scf m 3 -NTP scf m 3 -NTP 3T-2850 (3T-197) ,395 1, ,155 7, , , , ,433 4,840 4,904 2,011 2,195 2, ,0 2,436 2,467 15,240 16,717 16, WARNING: DOT-3T TUBES MUST NOT BE USED IN H 2 SERVICE. 15,770 17,298 17, ,735 19,454 19, ,174 17,742 17, ,162 2, ,603 17, , , , WARNING: DOT-3T TUBES MUST NOT BE USED IN CNG SERVICE , ,107 6, , , , T-2400 (3T-166) ,068 3,825 4,011 4, ,735 1,819 1, ,175 2,260 2,260 2,475 6,897 13,263 13,928 14, WARNING: DOT-3T TUBES MUST NOT BE USED IN H 2 SERVICE. 7,203 13,850 14,544 15, ,969 15,324 16,092 16, ,370 14,172 14,883 15, ,455 2, ,648 15, , , , WARNING: DOT-3T TUBES MUST NOT BE USED IN CNG SERVICE ,465 1, ,076 6, , , , , , ,605 1, ,144 6, , , , , , AAX-2400 (3AAX-166) ,8 2, ,200 12, , , , , , ,056 2, ,311 13, , , , , , ,336 2, ,444 14, , , , , , ,616 2, ,577 15, , , , , , ,119 1, ,116 7, , , , , , AAX-2900 (3AAX-200) ,210 1, ,538 10, , , , , , ,776 2, ,144 14, , , , , , ,056 2, ,254 15, , , , , , AAX-2400 (3AAX-166) , , , , , , , ,580 1, ,643 9, , , , , , ,753 1, , , , , , , AAX-3855 (3AAX-266) ,097 2, ,374 12, , , , , , ,343 2, ,441 12, , , , , , ,935 2, ,609 14, , , , , , * Typical lengths. Length can be adjusted for special applications. ** Includes 15 lbs. for standard end fittings.
7 SIZES, CAPACITIES & DESIGN PRESSURES OF FIBA, ASME-CODED PRESSURE VESSELS MATERIAL OUTSIDE DIAMETER MINIMUM WALL NOMINAL WALL* NOMINAL WEIGHT PER FOOT MAXIMUM LENGTH NOMINAL WATER VOLUME VESSEL WEIGHT** DESIGN PRESSURE (DESIGN PRESSURE CAN BE CUSTOM ORDERED) SF=3*** SF=3*** 1/16 (1.6mm) INTERNAL CORROSION ALLOWANCE SF=3.5*** SF=3.5*** 1/16 (1.6mm) INTERNAL CORROSION ALLOWANCE Spec. Grade Class in. mm in. mm in. mm lbs./ft. kg/m ft. mm cu. ft. liters lbs. kg psi bar psi bar psi bar psi bar SA372 J , ,705 5,537 2,512 2, , , , SA372 J , ,705 5,537 2,512 2, , , , SA372 J , ,306 6,405 2,905 3, , , , SA372 J , ,306 6,405 2,905 4, , , ,238 3 SA372 J , ,786 3,078 4, , , , SA372 J , ,786 3,078 5, , , , SA372 J , ,686 3,033 5, , , , SA372 J , ,686 3,033 6, , , , * Nominal wall = Minimum wall.875 ** Includes 15 lbs. for standard end fittings. *** Design pressures shown are based on a maximum operating temperature of +200 F (93 C). Higher operating temperature designs are available at reduced pressures. SPECIFICATIONS OF FIBA TRANSPORTATION TON CONTAINERS TON CONTAINER DIMENSIONS SPECIALTY GAS PAYLOADS PER TON CONTAINER TON CONTAINER SPECIFICATION AND DESIGN PRESSURE (BAR) 3AA-2400 (3AA-166) CONTAINER LENGTH * Does not include end fittings. OUTSIDE DIAMETER MINIMUM WALL TARE WEIGHT* NOMINAL WATER VOLUME HYDROGEN CHLORIDE (HCl) NITROGEN TRIFLUORIDE (NF 3 ) R116 HEXAFLUORO ETHANE (C 2 F 6 ) AMMONIA (NH 3 ) SILANE (SiH 4 ) ft.-in. m in. mm in. mm lbs. kg cu.ft. l lbs. 1 kg lbs. 2 kg lbs. 3 kg lbs. 4 kg lbs. 5 kg , , SPECIALTY GAS CONVERSION FACTORS 1 HCl lbs. per cu. ft. water 2 NF lbs. per cu. ft. 1,450-psig 3 C 2 F lbs. per cu. ft. water 4 NH lbs. per cu. ft. water 7 5 SiH lbs. per cu. ft. water QUALITY PRODUCTS-SERVICE
8 Other FIBA Products & Services In addition to pressure vessels, our products and services include tube trailers, ASME and DOT receivers, ISO skid containers and portable tanks, gas compressor systems, new and reconditioned carbon dioxide, chemical and cryogenic storage and transport equipment, liquid vaporizers, equipment maintenance, and hydrostatic, ultrasonic and acoustic emission requalification of cylinders, tubes, and tanks. Whether our customers are moving bulk gaseous products by land or by sea, FIBA can supply the equipment needed for safe, cost-effective transportation and containment. Cryogenic, UN Portable Tank & Customer Stations Cryogenic Transport Trailer Compressor, Superjumbo & ASME Receiver Installation Patented, Modular Tube Trailer Cylinder & Tube Requalification Typical ABS-Certified, ISO Skid (Multiple-Element Gas Container)
9 State-of-the-Art Engineering Our engineering and metallurgical staffs design pressure vessels, tanks, transportation and storage assemblies, compression systems, safety devices, and other components that comply with all applicable codes, meet strict tolerances, and insure safe and cost-effective operations. Superior Products Our pressure vessels provide customers with the highest quality finished products, including the tube trailers, ISO skid containers, ASME receivers and ton containers. In addition to our standard line, FIBA offers pressure vessels prepared and cleaned for ultra-high purity (UHP) applications. We also offer customization of the pressure vessel length in order to meet a customer s specific payload and space requirements. Quality Assurance Our seamless pressure vessels are manufactured from pipe that is produced to meet strict tolerances and material specifications, which are required for regulatory compliance. Our CNC spin forging machine uses sophisticated, proprietary software to form the gas container ends. This software provides the ability to offer NGT outlet openings, which are particularly important when O-ring use is undesirable. Strict quality control processes are monitored by either a DOT recognized, Independent Inspection Agency (IIA) for domestic production or a Notified Inspection Body for ISO/UN pressure vessels. FIBA TECHNOLOGIES, INC Grafton Road Millbury, MA USA Tel: Fax: QUALITY PRODUCTS-SERVICE 9
10 FIBA s Pressure Vessel Manufacturing Process 5. FIBA s state-of-the-art, CNC spin forge utilizes precise induction heating to form pipe ends. 1. Raw pipe stock is inspected & stamped with a tracer number for tracking throughout the manufacturing process. 6. After forming, the vessels are heat treated in our computer controlled and calibrated oven. 2. Ultrasonic examination verifies minimum wall thickness and insures integrity of the material. 7. Liquid quenching of the vessels continues the heat-treating process of achieving product uniformity and required physical properties for regulatory compliance. 3. If required, ID grinding removes imperfections and reduces tare weight of the finished product. It may also be used to smooth and polish the inside surface. 4. A band saw cuts the pipe to length needed for finished tube Hardness testing and other inspections confirm results of the heat-treating processes.
11 12. The internal surface of the vessel is shotblasted to remove mill scale and further clean the interior surface. 9. After heat treatment, the vessel ends are finished with Class 2 or 3 threads using a CNC machining center. 13. Exterior shotblasting removes heat treatment scale and corrosion. 10. Hydrostatic testing establishes a vessel s service pressure, weight, and water volume, verifies proper heat treatment, measures elasticity, and inspects for leaks. 14. The pressure vessel is stamp-marked for unique identification and to verify regulatory specification compliance. 11. Internal steam cleaning and drying, while using an inverter, flushes out the machining residues and removes moisture. 15. Exterior coating per customer specifications finishes the pressure vessels, which are then shipped or packaged. 11
12 FIBA Technologies, Inc. strives to provide its customers the finest quality products and services, state-of-the-art technology, and dedication to safety and on-time delivery. With this as our mission, FIBA is the supplier of choice to the high-pressure, industrial & specialty gas, chemical, petrochemical, and cryogenic industries. If you would like more information, please contact us. Serving the industry since 1958 FIBA TECHNOLOGIES, INC. MADE IN AMERICA FIBA-PV Grafton Road Millbury, MA USA Tel: Fax: QUALITY PRODUCTS-SERVICE
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