ILJIN Steel Corporation

Transcription

1 Stainless Steel Tube & Pipe ILJIN Steel Corporation Your Best Partner

2 Contents Company Overview Manufacturing Process Mechanical (Metric) Tube Gas Spring Heat Exchanger Tube Duplex Stainless Steel Tube Clean Tube Size Range Quality Management Your Best Partner Stainless Steel Tube & Pipe 2

3 Company Overview Bright Annealed Stainless Steel tubes B.A(Bright annealed) stainless steel tubes are mainly used for super clean gas pipe line. And surface roughness, dimension tolerance and mechanical properties are controlled by cold drawing process. With high corrosive resistant properties ILJIN clean B.A tubes are manufactured by special process. Application Toxic and high purity gas supply line for semi-conductor and LCD manufacturing Instrument tube for oil & gas Painting & Sanitary use( beverage, drink, Medical) Damper & Gas spring Power plant Heat exchanger and Boiler Automobile parts ( Engine fuel rail, Exhaustion system) Precision Roller Shaft fitting History (Stainless Steel) Established ILJIN Steel Corporation Established R&D Center Established Suwon Plant Development of Cold Drawn Stainless Steel tubes Established Stainless Plant (Suwon) Development of Stainless Steel Heat Exchanger Tube Production Plant Location Jeonju Plant Suwon Plant Plant Seamless Tube Cold Drawing Cold Drawing Size Range O.D (mm) Length (m) Capacity (Ton/Year) 300,000 30,000 70,000 Items OCTG, Line pipe, Power generation, Mechanical Mechanical, Stainless 3

4 Manufacturing Process [1] Cold Pilger Mill Mother Tube (Cold & Hot finished SMLS Pipe) [1] Cold Pilgering High Reduction Excellent wall uniformity Outside diameters from to 38.1mm Wall thicknesses from 1.5 to 3.68mm Cutting Degreasing [2] Bright Annealing Furnace [2] Bright Annealing Straightening All pass schedule BA treatment Using ultra purity ( %) H 2 Gas (Injection from Hydrogen Tank) Dew Point <-40 Control Cold Drawing Process [3] Inspection Cutting & End facing Eddy Current Testing [3] Inspection 4

5 Mother Tube (Cold finished SMLS Pipe) [4] Cold Drawing Swaging Lubricant [4] Cold Drawing High precision Tolerance Flexible Sizing Uniform Surface Treatment High productivity Cutting [5] Passivation Degreasing Bright Annealing Straightening Reinforce Cr2O3 layer on Surface High resistance corrosion Cutting & End facing [6] Eddy Current Test [5] Eddy Current Testing [6] Passivation Inspection 5

6 Mechanical (Metric) Tube Steel Grade Contents Steel Grade Remark ASTM/ ASME, JIS 304(L), 316(L), 316Ti, 317L, 321, 347, 904L EN/ /DIN /1.4307, /1.4404, , , Dimension Tolerance Spec. O.D ( mm ) W.T ASTM A269 1) Up to 38.1 excl. ± to 88.9 excl ±0.25 Up to 12.7 mm (O.D) ±15% 12.7 to 88.9 mm (O.D) ±10% EN JIS G3459 ±0.5% or ±0.1 whichever is the greater (D4) Under 30 ± or over ±1% ±0.10% or ±0.2 mm whichever is the greater (T3), T4 2) Under 2mm ± 0.2mm 2mm or over ±10% 1) is possible to discuss when required other dimension When is required for min. wall, Nominal W.T: -0%, +20% 2) ±7.5% or ±0.15mm whichever is the greater (When required by purchaser) Contact the sales team for other Specification and further information and details 6

7 Gas Spring Feature Special tolerance control Dimension : Roughness Flexible production (Mechanical properties control) Mechanical Properties Spec. (Actual) Grade Y.S (MPa) T.S (MPa) E.L (%) Remark 304/ min. (290) 515min. (605) 35min. (60) 304L/316L 170min. (270) 485min. (585) 35min. (58) It is possible to review when the required mechanical properties are out of above Spec.(Including Grade) Dimension Tolerance Contents O.D( mm ) I.D( mm ) Remark Commercial ±0.08 1) 0, (or -0.08) Special 0, (or -0.08) 0, (or -0.05) 1) is Valid for less than O.D 28.0 mm ( Please inquire if you need over size ) Roughness Contents Outer side Inner side Remark Commercial Ra 1.0 μm (40 μin) max. Ra 0.8 μm (32 μin) max. Special Ra 0.8 μm (32 μin) max. Ra 0.5 μm (20 μin) max. It is possible to review when the required roughness 7

8 Heat Exchanger Tube Spec. O.D( mm ) W.T( mm ) L(m) Steel Grade Austenitic Stainless Steels ASTM A213 / ASME SA ~ ~ (L), 316(L), 310S 316Ti, 321,347, 904L EN DIN ~ ~ 4.0 3~ , , , , , , , , Duplex Stainless Steels ASTM A789/ ASME SA ~ ~ 4.0 S31803, S32205, S32750, S32760 EN DIN ~ ~ 4.0 3~ , , Produced order, minimum quantity 2 metric ton 8

9 Duplex Stainless Steel Tube Feature High Strength Good Stress-Corrosion-Cracking resistance Reduced Ni Content (Cut Cost) Applications Petrochemical plant Desalination plant Equipment for oil-refining FPSO 1) Mechanical Properties Grade Y.S (MPa) T.S (MPa) E.L (%) S31803/ min. (606) 655min. (819) 25min. (36) min. (752) 800min. (946) 15min. (34) TP316L (Ref.) 170min. (270) 485min. (585) 35min. (58) Dimension Tolerance Spec. O.D ( mm ) W.T (%) ASTM A789 Actual Up to 38.1 excl. ± to 88.9 excl. ±0.25 Up to 25.4 excl. ± to 88.9 excl. ±0.12 Up to 12.7 mm (O.D) ± to 60.5 mm (O.D) ±0.10 Up to 2.0mm (W.T) ±6 2.0 to 4.0mm (W.T) ±4 Roughness (CFA 2) ) Contents Outer side Inner side Remark Ra 0.8 μm (32 μin) max. Ra 0.5 μm (20μin) max. 1) Floating Production Storage and Offloading 2) CFA: Cold finished bright annealed) 9

10 Clean Tube Spec. Application ASTM A632 ASTM A269 ASTM A270 Semiconductor Pipe Line, Fitting Using for Electro-polishing Tube JIS G3459 ASTM BPE Sanitary Line and Equipment Tube Size Size( mm ) Tolerance ( mm ) Roughness O.D W.T O.D W.T(%) Ra( μm ) max. Ra (μinch) max / / / ±10-0, , ±10-0, , , , / , ±0.10 Pipe Size A A ± A A ±0.15 ±10 ±10 ± A ± A Chemical Composition (Special VOD 1) Melt) Grade C Si Mn P S Ni Cr Mo 316L- LS min max L-HS min max L-VIM/VAR min max ) Vacuum Oxygen Decarburization 10

11 Size Range O.D W.T mm It is possible to review when the required size is out of above range 11

12 Technical Analysis Corrosion Resistance Testing : Salt Mist Test, Pitting Test Duplex Phase Ratio : Ferit Scope, Micro Scope (Image Analyzer) Simulation : Simufact Forming,DEFORM Corrosion Test Phase Ratio Microstructure analysis Simulation Inspection & Test Equipment Mechanical/ Hardness Testing : UTM, Rockwell, Vickers Tester, Creep Tester, Impact Tester High Surface Condition: SEM/EDS, Roughness Tester Corrosion resistance Testing : SSCC, HIC, Steam Oxidation Tester Micro Structure : Micro Scope Chemical Composition : OES SEM / EDS Universal Test machine OES Creep Tester ECT Micro Scope DWT Tester Impact Tester 12

13 Quality Certificates ISO9001 ISO IS/TS PED TUV (AD2000) AS

14 Chemical Composition Steel C Mn P Si S Cr Ni Mo N Other Grade Austenitic Stainless Steels (ASTM/ASME) ~ ~ L ~ ~ S ~ ~ ~ ~ ~ L ~ ~ ~ Ti ~ ~ ~3.0 Ti 5XC% min ~ ~ ~ ~13.0 Nb 10XC L ~ ~ ~ Cu 1.0~2.0 Duplex Stainless Steels (ASTM/ASME) S ~ ~ ~ ~0.20 S ~ ~ ~ ~0.20 S ~ ~ ~ ~0.32 S ~ ~ ~ ~0.30 W 0.50~1.0 Austenitic Stainless Steels (EN/DIN) ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.16 Ti 5XC% to ~ ~ ~ Cu 1.2~2.0 Duplex Stainless Steels (EN/DIN) ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.30 1) Maximum, unless range or minimum is indicated 14

15 Contact Us Overseas Sales Team 04167, ILJIN B/D 3F. 45, Mappo-daero, Mapo-gu, Seoul, Korea Tel : Fax : sungju.kim@iljin.co.kr ILJIN Steel America, Inc KATY FREEWAY SUITE 130, HOUSTON, TX Tel : junpyo.hong@iljin.co.kr