Filling Systems. Conception Engineering Service

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Joshua Harvey
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1 Filling Systems Conception Engineering Service

Sound knowledge in the handling of chemical liquids makes FRICKE predestined for the best field-tested solutions. All liquids, whether low or high viscous are filled on FRICKE systems.

2 Knowledge and skills are tradition at FRICKE FRICKE Dosing + Filling Systems prove themselves worldwide on a daily basis. In addition to German-made, fully automatic dosing systems of the highest quality, family-run FRICKE has developed filling plants for the chemical industry for over 50 years. Sound knowledge in the handling of chemical liquids makes FRICKE predestined for the best field-tested solutions. All liquids, whether low or high viscous are filled on FRICKE systems. FRICKE specializes in individual system configurations and is one of the leading dosing and filling companies in the industry. Core Competencies FRICKE is a family business with exceptional performance and extraordinary claim: Customer satisfaction XXL. FRICKE filling systems are custom-made, developed according to needs solutions with which production processes can be made more effective. Customer benefits and satisfaction are of the highest priority. All FRICKE systems are compact and easy to use for highest quality and efficiency. It goes without saying that equipment for hazardous areas complies with EU guidelines 2014/34/EU (Atex). 2 3

The demands on filling plants are as varied as your orders and as unique as your products

This is true not only for new installations, but also when an integration in existing

FRICKE offers you perfectly coordinated systems, always as an individual solution for

So you can be sure to make optimal use of resources and achieve the highest reliability.

more efficient production n Engineering The planning and construction of your system is

outstanding FRICKE quality, 100 percent monitored n Commissioning Checking, setting up,

3 The demands on filling plants are as varied as your orders and as unique as your products Exceptional performance and a wide range distinguish FRICKE. This is true not only for new installations, but also when an integration in existing production areas is required. FRICKE offers you perfectly coordinated systems, always as an individual solution for your precise application. So you can be sure to make optimal use of resources and achieve the highest reliability. Conception Engineering n Analysis and concept Specification of the optimal system for a more efficient production n Engineering The planning and construction of your system is in the hands of experienced specialists n Manufacturing In-house production in outstanding FRICKE quality, 100 percent monitored n Commissioning Checking, setting up, connecting and training all for a quick, smooth start n Service Exemplary in support, spare parts service, service and maintenance FRICKE full service holistic solution concepts from planning to commissioning guarantee the highest production reliability. 4 5

EFS 11 EFS 11 with lid closer DS 400 EFS 61 Filling systems EFS Space-saving and powerful FRICKE filling systems type EFS are an economically wise solution due to n Above level For unproblematic

ole For unproblematic products filled in open containers, e.g.

4 EFS 11 EFS 11 with lid closer DS 400 EFS 61 Filling systems EFS Space-saving and powerful FRICKE filling systems type EFS are an economically wise solution due to n Above level For unproblematic products which are filled into n Below bunghole For unproblematic products filled in open containers, e.g. paints, adhesives, bitumen bunghole containers, e.g. aromas, n Compact, space-saving design in buckets and cans, plants in the closed valve dispersions or oils in canisters You want viscous or pasty fluids safely and consistently filling with precise weights and all this using as little space as possible of your production area? n Easy handling n Short changeover time n Calibratable filling design or as a container variant n Below level For products that foam during filling, n Multi Both below level and above level filling You want a quick and simple solution for filling merchantable containers? Then the EFS series is just right. you achieve significant competitive advantages. The type of plant you need is determined by the features of your product and the type of packaging accumulate static charges or form explosive gases, which are filled in bunghole containers, e.g. solvents and cleaning agents, chemical liquids, glazes in canisters needed. Various system options are available: 6 7

EFS 21 EFS 51 above level EFS 51 below level Filling systems EFS For all kinds of filling swiveling drip catcher and explosion protection in accordance with the EU Directive 2014/34/EU (Atex)

The series offers n Short-term commissioning thanks to simple installation (connect n Calibratable filling, above level or below level only energy and product supplies) even The product feed is from

FRICKE filling plants can be expanded at any time to include additional options. There are e.g. valves in various designs, flow The plants are powered simply via plug with compressed air and electricity and connected directly to the product line.

5 EFS 21 EFS 51 above level EFS 51 below level Filling systems EFS For all kinds of filling swiveling drip catcher and explosion protection in accordance with the EU Directive 2014/34/EU (Atex) available. The series offers n Short-term commissioning thanks to simple installation (connect n Calibratable filling, above level or below level only energy and product supplies) even The product feed is from higher-lying storage tanks making simple use of gravity or by means of pumps. Connection is made via product hose directly to the valve. FRICKE filling plants can be expanded at any time to include additional options. There are e.g. valves in various designs, flow The plants are powered simply via plug with compressed air and electricity and connected directly to the product line. They are preset in our factory and are thus quickly applicable. The plants are mobile making them flexible even in hazardous areas. n Quick cleaning of the valves n Rapid adjustment to other container dimensions and changing products n Simple one-man operation n Low space requirement, thus space saving in production and optimal space utilisation in hazardous area zone 1 n Calibratable weight ranges depending on the choice of scales, e.g. 500 g 30 kg 1,000 g 60 kg 2,000 g 150 kg 5,000 g 300 kg expander, exhaust housing, pump controls, 8 9

EFS 22 AFS 22 duo Filling systems EFS Future-oriented and modular expansion available Whether as an automatic or semi-automatic system: FRICKE machine solutions are characterized by their convenient

It is possible to integrate bucket destacker, lid placing and closing, labelers and/or a screw station into the filling process.

6 EFS 22 AFS 22 duo Filling systems EFS Future-oriented and modular expansion available Whether as an automatic or semi-automatic system: FRICKE machine solutions are characterized by their convenient operation and the modular design. Remote maintenance is another service advantage. Automation is possible at any time due to the system s ability to expand. It is possible to integrate bucket destacker, lid placing and closing, labelers and/or a screw station into the filling process. There are several system versions such as above level, below level, below bunghole and multi (both 1. Both containers can be filled simultaneously in coarse and fine flow. 2. The containers are pre-filled and topped up afterwards. The EFS system range offers you n Calibratable filling, above level or below level n Simple one-man operation n Low space requirement, thus space saving in production and optimal space utilisation n Short-term commissioning thanks to simple installation (connect only energy and product supplies) even in hazardous area zone 1 Thanks to this flexibility as regards expansion possibilities, complex control tasks can be reliably solved as well as the connection to an MES or ERP system. below level and above level filling) also available in this series. The systems can be configured as a two-site filler (duo). There are two different processes available. n Quick cleaning above the valves n Rapid adjustment to other container dimensions and changing products n Calibratable weight ranges depending on the choice of scales, e.g. 500 g 30 kg 1,000 g 60 kg 2,000 g 150 kg 5,000 g 300 kg 10 11

AFS 22 with KS 500 cap wrench and one-side labeling AFS 22 with KS 500 cap wrench, two-side labeling and storage tables Filling systems AFS Adaptable to your needs n Additional time saved thanks the

All common single containers can be filled above level, below level or below bunghole using FRICKE automatic filling systems.

7 AFS 22 with KS 500 cap wrench and one-side labeling AFS 22 with KS 500 cap wrench, two-side labeling and storage tables Filling systems AFS Adaptable to your needs n Additional time saved thanks the automatic filling and automatic transport can be used For further process automation FRICKE offers: All filling systems offer for other operations n Automatic container-stacker n Calibratable filling All common single containers can be filled above level, below level or below bunghole using FRICKE automatic filling systems. n High flexibility, low set-up times No driven conveyor system on the scale, simple position stops and quickly adjustable side guides enable a rapid adjustment to other containers n Automatic lid closing devices n Container sealing machines n Labeling devices n Palletising equipment Above level, below level, below bunghole or about level (just above the filling level of the product) n Quick cleaning of the valves FRICKE machine features: n Modular construction System configuration on a modular principle n Rapid adjustment to other container n Automatic weight adjustment and height positioning Time-consuming adjustments by the operator almost entirely eliminated enables economical, tailor-made machine solutions based on the task at hand dimensions and changing products n Simple one-man operation n Calibratable weight ranges 2.5 kg 40 kg 12 13

FFS 23 FFS 21 FFS 21 with driven conveyor technology Filling systems FFS Economical at every step FRICKE machine features: All systems from the FFS range offer you n Calibratable weight ranges

Constructed of durable stainless steel this system guarantees you a high level of efficiency.

This means an immense saving in time, especially with pallet fillings of diverse containers.

adjustments by the operator almost entirely eliminated n Practical one-hand operation (Pallet pivot system) Due to the particularly user-friendly handling, the valve can easily be positioned with one

8 FFS 23 FFS 21 FFS 21 with driven conveyor technology Filling systems FFS Economical at every step FRICKE machine features: All systems from the FFS range offer you n Calibratable weight ranges depending on the choice of scales, e.g. It doesn t matter whether it s buckets, canisters, drums on pallet or IBC: FRICKE has the right filling station for you as a radial swivel system or automatic coordinate filling system. Constructed of durable stainless steel this system guarantees you a high level of efficiency. Whereas with conventional machines the container is guided to the valve, the exact opposite is the case with these filling plants! This means an immense saving in time, especially with pallet fillings of diverse containers. n Palletising of filled containers not necessary Canisters or barrels are arranged on a pallet whilst empty and then filled n Automatic weight adjustment and height positioning Time-consuming adjustments by the operator almost entirely eliminated n Practical one-hand operation (Pallet pivot system) Due to the particularly user-friendly handling, the valve can easily be positioned with one hand over each container opening and filling started by the touch of a button n Calibratable filling Above level, below level, below bunghole or about level (just above the filling level of the product) n Quick cleaning of the valves n Rapid adjustment to other container dimensions and changing products n Simple one-man operation n Short-term commissioning thanks to simple installation (connect only energy and product supplies) even in hazardous area zone 1 10 kg 600 kg, 20 kg 1,500 kg or 50 kg 3,000 kg The use of a second scale with a lower weighing range in combination with the radial pivot system allows a filling of smaller containers in a range of 2.5 kg 40 kg

Screw station KS 500 Pail destacker ES 480 Container closure systems Screw station KS 500 FRICKE machine features: Pail destacker ES 480 The systems offer A system for automatically closing plastic

system for the automatic destacking of plastic pails n Rapid adjustment to other container dimensions n Modular construction as an upstream module before the FRICKE filling system and specifically

9 Screw station KS 500 Pail destacker ES 480 Container closure systems Screw station KS 500 FRICKE machine features: Pail destacker ES 480 The systems offer A system for automatically closing plastic containers n Automatic single head capper with an automatic lowering capping head which closes canisters with a plastic cap n Automatic cap sorter sorts the caps and leads them to the capping head A system for the automatic destacking of plastic pails n Rapid adjustment to other container dimensions n Modular construction as an upstream module before the FRICKE filling system and specifically designed for low and medium power ranges n Modular construction System configuration on a modular principle, made of stainless steel grade 304 n Low space requirement making it a good option for optimizing space usage 16 17

EFS 10 Above level filling valve Below level filling valve Filling systems EFS Filling valves Wide range of options FRICKE machine features: n Simple one-man operation n Filling speeds of up to 10

easy-change design easy-clean design air opening, air and spring closing electrolytically polished n Thread-cutting, non-dripping filling valve n Quick cleaning of the valves n Rapid adjustment to

10 EFS 10 Above level filling valve Below level filling valve Filling systems EFS Filling valves Wide range of options FRICKE machine features: n Simple one-man operation n Filling speeds of up to 10 containers per minute n Low space requirement, thus space saving in production and optimal space utilisation Accurate and flexible FRICKE machine features: n Various designs and dimensions easy-change design easy-clean design air opening, air and spring closing electrolytically polished n Thread-cutting, non-dripping filling valve n Quick cleaning of the valves n Rapid adjustment to other container dimensions and changing products n Ideal solution for smaller and medium n Short-term commissioning thanks to simple installation (connect only energy and product supplies) n Calibratable weight ranges depending on the choice of scales, e.g. 100 g 15 kg n Suitable for frequent product changes n Quick cleaning of the valves n Calibrated filling of low-viscosity media such as solvents or additives or high-viscosity (paste) media such as glues or inks above level: valve opening inwards, DN 12, 16, 25, 36, 50, 65, 80, 100 below level: valve opening down, DN 15 ( A 18 mm), DN 18 ( A 22 mm), DN 24 ( A 28 mm), DN 32 ( A 36 mm), DN 40 ( A 44 mm), choking on strongly foaming products with various connections sized filling orders n CIP cleaning 18 19

11 FRICKE Abfülltechnik GmbH & Co. KG Gewerbepark Meißen 8 D Minden, Germany Phone +49 (0) Fax +49 (0) sales@frickedosing.com

FSL filling systems Modular precision.

www.bizerbabusch.ch FSL filling systems Modular precision BIZERBA OPEN WORLD Our experience sets standards We are a family-owned company guided by a commitment to tradition, sustainabi lity and responsibility.