LineMaster Extrusion Control
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1 LineMaster Extrusion Control
2 LineMaster Overview LineMaster Extrusion Control elevates extrusion yield control to a new level of simplicity and accuracy enabling processors to: in desired product yields via simple connections Extruder production is effectively maintained by one of 4 methods: LineMaster control options include throughput control for either: 2
3 LineMaster Core Functions and Benefits Reduction in Materials Consumption average 4% material savings based on hundreds of installations Improved Product Consistency and Quality automatic control and regulation target required maintaining consistent product Faster Start-up Time for extrusion line setup and production Reduce Scrap Level due to faster start-up time Simple and Easy Control for Operators no extensive training required Change Jobs Quickly increasing production time Documentation of Production Runs improves cost control and management Maguire G2 software can be connected to LineMaster to generate reports on material consumption, while controlling performance and production lines remotely, for XC-1 and XC-2 applications and is an integral part of the XC-3 extrusion multi-layer line. 3
4 LineMaster Core Components The modular design of LineMaster allows easy selection of the components required for any type of extrusion line. LIW Loss-in-Weight Hopper maximum possible output of a mono or co-extruded application of free flowing Magnetic retainers on allow rapid access to material as it flows into - Controller Digital Encoder Digital Encoder installed on pipe extrusion line. 4
5 G2 Software XCD-X extruder speed control. XC Drive Control Package XCD-T take-off speed control. - 7-Layer Co-extrusion Screen The G2 software program is an integral part of the XC-3 Yield Control package - uptime of an individual blender or all blenders on G2 Software is optional for XC-1 and XC-2 LineMaster to generate reports on material con- - often utilized to dose and mix blends of materials 5
6 LineMaster Optional Components A full range of optional components is available to suit your processing needs depending on the powder or granule application and how the system is installed. if a sufficient reservoir of material is always contained in - A range of optional Drain Ports can MXF Starve Feeders are available with two throughput ranges. MXF-1650: Up to 750 lb/h (340 kg/h) MXF-4894: Up to 2,500 lb/h (1,130 kg/h) 6
7 LineMaster How It Works Line Start-up - - Line Corrections and stabilize end product to give a more consistent Examples requiring line correction include: As contaminates build up - screws and barrels can become worn - leading to 7
8 LineMaster XC-1 Overview XC-1 LineMaster Throughput Control Where to use XC-1 Throughput Control: Principal of Operation 8
9 XC-1 Adjusts Extruder Drive Speed To Maintain Product Weight Per Hour THROUGHPUT CONTROL XC-1 XC-1 For Cast Film/ Sheet, Blown Film, Pipe, Profile, Cable and Compounding Extruder Drive Control XCD-X Data Control LIW Controller Extruder Drive LIW Hopper 9
10 LineMaster XC-2X Overview: XC-2X LineMaster Extrusion Yield Control with Extruder Drive Control Where to use XC-2X Yield Control: 2X Principal of Operation 10
11 XC-2X: Weight per Length Control Via Extruder Drive Line speed is monitored in meters/minute via to XCD-X Extruder Drive WEIGHT PER LENGTH CONTROL VIA DRIVE XC-2X LIW Controller DRIVE Data Control LIW Loss -in-weight hopper BLOWN FILM ENCODER TAKE-OFF DRIVE MONO LAYER CAST FILM/SHEET ENCODER TAKE-OFF DRIVE PIPE, PROFILE, CABLE, COMPOUNDING ENCODER TAKE-OFF DRIVE SIZING TANK 11
12 LineMaster XC-2T Overview: XC-2T LineMaster Extrusion Yield Control Take-off Drive Control Where to use XC-2T Yield Control: 2 is most commonly used for mono - monitored by an encoder in meters per minute to provide a calculated actual product yield in grams or 12
13 XC-2T: Weight Per Length Control Via Take-off Drive 2 Line speed is monitored in meters/minute via XCD-T Take-Off Drive WEIGHT PER LENGTH CONTROL VIA TAKE-OFF DRIVE XC-2T LIW Controller DRIVE XCD-X Extruder Drive MONO LAYER CAST FILM/SHEET Data TAKE-OFF DRIVE Control LIW Loss -in-weight hopper ENCODER BLOWN FILM ENCODER TAKE-OFF DRIVE PIPE, PROFILE, CABLE, COMPOUNDING ENCODER TAKE-OFF DRIVE SIZING TANK 13
14 LineMaster XC-3 XC-3 LineMaster Yield Control Simultaneous Extruder and Take-off Drive Control Where to use XC-3 Yield Control: 3 can be used on mono extrusion lines Principal of Operation 14
15 XC-3 Weight Per Length Control of Both Extruder and Take-off Drives 3 - municate mounted on a XCD-T Take-Off Drive LineMaster Touch-Screen Control WEIGHT PER LENGTH CONTROL OF BOTH AND TAKE-OFF DRIVE XC-3 LIW Controller DRIVE XCD-X Extruder Drive XC-1 Slave Layer Data Control LIW Loss -in-weight hopper ENCODER BLOWN FILM CO-EXTRUSION G2 Server PC with network interface card XC-3 Main Layer XC-1 Slave Layer TAKE-OFF DRIVE 15
16 LineMaster G2 Software Optional G2 Software Offers Advantages For The 2 performance and control production lines remotely often utilized to dose and mix blends of materials 3 total uptime of an individual blender or all blenders 16
17 Control and Monitoring of Extrusion Lines. 3 is ideal for multi-layer co-extrusion Precise control of multi-layer lines can reduce cost XC-1 Slave Layer XC-3 Main Layer XC-1 Slave Layer Ethernet Cat5C STP 24AWG Solid Cable 1 Ethernet Switch or Hub G2-SA-E USB Security Key G2 Server PC with network interface card Optional G2 Clients connect to the G2 server 3-Layer Co-extrusion Screen 7-Layer Co-extrusion Screen Trend Screen 17
18 LineMaster Payback Six Typical Success Stories LineMaster Generates Fast Payback Through Quick Set-up and Reduced Waste Use of LineMaster extrusion yield control to produce a maintain extremely precise layer ratios and to produce - - Get details of these payback stories at
19 XC Drive Control Packages Model Mono Layer Extrusion Lines Drive Controlled Units of Control Extruder Drive Take-off Drive lb/h kg/h lb/ft g/ft kg/m g/m Mil. Micron XC-1 XC-2X XC-2T XC-3X Co-Extrusion Lines Main/Master Layer XC-3 Side/Slave Layers XC-1 - Per Layer LineMaster Options Model Surge Hoppers Stub Tube Adapters Flow Moderator Cones Drain Ports Controller Cable Kit MXF Starve Feeders XC Software LIW-05W LIW-10W LIW-25W LIW-40W Model Capacity Throughput LIW Dimensions Weight ft 3 Liter lb/hr kg/hr A B C D E in mm in mm in mm in mm in mm LIW-05W x x LIW-10W x x LIW-25W x x LIW-40W x x lb kg 19
20 Copyright 2012 Maguire Products Incorporated. All rights reserved. All information in this brochure is subject to change without notice.
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