Contract Packaging Capabilities
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1 Contract Packaging Capabilities
2 Table of Contents Contract Packaging Capabilities Corporate Overview Contract Packaging - Overview Contract Packaging - Blister Packaging Contract Packaging - Pouch Packaging Contract Packaging - Vial Filling Contract Packaging - Cold Chain Contract Packaging - Secondary Packaging Contract Packaging - Quality Assurance
3 Internationally recognized for our expertise in cartons, labels, leaflets, intelligent packaging, pouching, blistering, vial filling, cold chain and secondary packaging, as well as medication dispensing and delivery products for pharmacy, hospitals and long-term care, Jones is your one-stop integrated packaging solution partner. More options. Less complexity. For more than 130 years, putting customers first has been our priority. And that s why our customers keep coming back they understand the value of working with a partner who is committed not only to providing outstanding service and end-to-end packaging solutions, but also one who simplifies the process. It s what we call the Jones advantage. Since our founding days we have attentively watched and listened to the market, putting us at the forefront of identifying and responding to important needs. From the first pre-gummed label stock brought to Canada from Europe by Henry J. Jones at the turn of the century increasing speed and efficiency for apothecaries, to the introduction of the first child safety vial to Canadian pharmacies, Jones firmly established a commitment to pharmacy and to bringing innovation to market early on. Today, our range of packaging products and services is expansive. Our customers include some of the most recognized global pharmaceutical and consumer brands, and we support many of the largest pharmacy groups and independent pharmacies, hospitals and long-term care facilities across Canada and Europe. Whether large or small, we deliver simplified, customer-focused solutions to meet each company s specific needs. Jones - Proud to be first Identifying and responding to market needs First pre-gummed labels in Canada a precursor to today s sophisticated pressure sensitive labels First mechanical carton folder 1970s - Introduced first child safety vial to Canadian pharmacy market 1980s - Co-developed a blister card designed for multi-med regimes compliance card is born First Heidelberg CD press in Canada Designed first dual web laser prescription label for Canadian market First folding carton converter in Canada to certify to ISO First label converter in Canada to adopt 100% video inspection for in-line finishing First Canadian carton converter to certify to ISO14001: Became first and only North American member of Europe-based PharmaPact First North American packaging converter to hold sustainability conference First company in the world to certify to PACsecure food safety packaging protocol First in the world to acquire a uniquely configured, state-of-the-art, 13-station, nine-colour Komori press Exclusive Canadian distributor of innovative Pharmaself24 pharmacy kiosk Our alliances with the most widely respected international brand and pharmaceutical packaging organizations not only give us a high profile within our industry and around the world but also provide Jones with the opportunity to be the first to bring new ideas and best practices to the Canadian and North American markets. From enhanced service offerings, improved systems and new technologies to full design and product development support, everything we do is driven by our commitment to simplify the process for our customers.
4 Over the years our ability to tap into key market trends led to the strategic acquisition of three companies Guelph Paper Box, a leading folding carton manufacturer; UK-based compliance card specialist, Venalink, one of the most respected companies in monitored dosage systems in Europe; and Ivers Lee, a leading contract packaging service provider in North America. One partner so many possibilities These strategic growth opportunities solidified our capacity to be fully market responsive by bringing a more complete and integrated offering to our customers. Packaging Unique to Jones is our ability to take your packaging from concept to consumer. This integrated approach includes the services of our Printed Packaging team who offers design and product development support and full production capabilities for: Folding cartons Pressure sensitive labels Inserts and leaflets Intelligent packaging Healthcare With our roots firmly established in the healthcare sector, Jones has been a proud and long-time leader in driving innovation and patient safety in the Canadian and European medication dispensing markets. And, with a full line of medical carts and customizable quality products for pharmacies, hospitals and long-term care facilities. Jones Healthcare offers a one-stop shopping experience for maximum convenience and minimum complexity. Prescription vials Bottles and ointment jars Compliance cards Prescription labels Bags Operational supplies Medical, medication, storage and mobile computing carts Pharmaself24 pharmacy kiosk Plus, our customers benefit from the support of a dedicated team who provides unparalleled personalized attention and product knowledge. JONES-CORP helping you maximize your brand s shelf presence, while our Contract Packaging team provides product and material consultation to ensure speed to market for: Blister packaging Pouching (sampling) Vial filling Cold chain storage Secondary packaging Together we approach every project as an opportunity to provide customer-specific packaging solutions focused on quality, flexibility and cost-effectiveness. The Jones Experience While our product offering is broad in scope, we share a unified commitment to service, safety, compliance and efficiency across our entire organization. By working in tandem with our customers, we facilitate and simplify the process to ensure high quality outcomes and positive experiences. Quite simply, we take the time to understand your business so that we can deliver creative packaging solutions sure to give your brand a competitive edge. Let us show you how easy it is to trust your packaging business to Jones.
5 Designed. Filled. Delivered. A solution-focused contract packaging partner putting quality and customer satisfaction first Long known for our reliable expertise and commitment to service excellence, Jones Contract Packaging Services offers integrated packaging solutions that truly simplify the process for our customers. Whatever your packaging and filling requirements, we understand the need to ensure speed to market and provide the flexibility and capacity to accommodate our customers diverse projects. Quality With the strictest production and quality control standards in place, we take pride in maintaining an average return rate of just 0.07% our goal is to get it right the first time, every time. Service At Jones we put our customers first. And, that s why they keep coming back. From small companies looking to break into the market to the most recognized global pharmaceutical and consumer brands, many of our customer relationships have been active for more than 20 years. Delivery We are able to fully service the entire North American market, shipping to the U.S. on a daily basis. We consistently meet our customers expectations with a 99% on-time delivery record. Unsurpassed Value Unique integration with our Printed Packaging division with full in-house prepress and design support services and a commitment to driving operational efficiencies through Lean Six Sigma and 4DX, mean unparalleled value for our customers. Let s talk some more we d love the opportunity to show you just how easy it is to trust your packaging business to Jones.
6 TM Contract Packaging Services at a Glance Building specs Total footprint: 75,949 ft 2 (40,658 ft 2 production, 28,500 ft 2 warehousing, 6,791 ft 2 office space, 24-foot high ceiling) 18 clean rooms for primary packaging, designed to class 100,000, can accommodate expanded capabilities Annual production capacity Pouching 1 billion Blistering 90 million Vial filling 12 million Compliance Health Canada (C.02) and FDA (21 CFR Part 210 and 211) Safety Incorporates elements of OHSAS Building environment Entire facility controlled and monitored by building automation system to regulate air flow and temperature State-of-the-art HVAC system provides 20 HEPA filtered air changes per hour in each clean room, with airlocks protecting the product during the transition from primary to secondary packaging Seamless flow Logical material and personnel flows Robust building security Card access required at all points of entry, onsite cameras and security monitored 24 hours a day by a third party BLISTERING. POUCHING. VIAL FILLING. COLD CHAIN. SECONDARY PACKAGING. KITTING
7 Blister Packaging The standard packaging solution for solid dose products including tablets, caplets, capsules, gel caps for both trade and sample packs is anything but standard at Jones. A dose of safety and convenience Our unique service offering provides an integrated packaging solution from concept to consumer our Contract Packaging team provides customized blister packaging options to meet your specific needs while our Printed Packaging team can complete the project with cartons and inserts tailored to give your brand the necessary punch. With a full spectrum of material possibilities, we can fabricate push-through, peel-push and peel-only foil treatments that uphold your stringent specifications. Thermo-form and cold-form Child-resistant, senior-tolerant Square, round or unique die-cut corners Perforations in one or both directions Secondary packaging services to ensure speed to market With rigorous controls in place, our customers have confidence in our quality systems and our unwavering focus on what s most important your customers safety. That s why major pharmaceutical companies and brand owners turn to Jones for their long-term blister packaging requirements. CPS-BLISTER Contact us today at packaging@jonespackaging.com to learn more about our extensive blister packaging capabilities. Let us show you how easy it is to trust your packaging business to Jones.
8 Pouch Packaging Liquids, creams, tablets, gel caps, granular powders for trade and more important than ever in today s marketplace sample packs When you need to get your product to market quickly and efficiently All of these products are ideal candidates for delivery in standard or custom pouch packages an effective and economical way to maximize your brand and your product s impact within a targeted market. Whether you are looking to promote a new product through sampling or offer a unit-dose format, our full-service and experienced Contract Packaging team is able to offer end-to-end management of your pouching projects: Analysis of your requirements Package design Standard rectangular/square layouts or custom 360 degree die-cut designs Single, dual, triple and quad product samples Magazine pouch packaging capability In-house tool & die shop for custom package designs Extensive inventory of tooling for standard pouch sizes Product/material compatibility consultation A highly compliant and regulated facility means we can take on projects across a wide range of industries, particularly those with stringent compliance requirements such as pharmaceutical and personal care. In addition, our high-speed tablet pouching lines can handle run sizes of two million plus pouches, making them ideal for high-volume production projects. CPS-POUCHES Jones has played a key role in the development of our customers unique packaging strategies for many years and we have a multitude of ideas to share with you. Contact us today at packaging@jonespackaging.com to learn how we can turn these ideas into viable outcomes for your business. Let us show you how easy it is to trust your packaging business to Jones.
9 Vial Filling Travel-size solid dose packaging solution for consumers on the go End-to-end vial line capabilities deliver reliable speed to market End-user convenience continues to influence packaging as more consumers turn to smaller products that can be easily stored in travel bags, purses or even gym bags. And, in the face of increasingly strict airline regulations, travellers are constantly challenged by limitations in carry-on luggage contents. If you are looking to address this important consumer trend and gain traction in this growing market, our fully automated solid dose plastic vial filling line can provide a convenient market-ready solution all through one single partner. A natural extension of our existing offering of niche, full-service packaging solutions for global pharmaceutical and personal care markets, our end-to-end vial line capabilities deliver reliable speed to market. Our fully integrated and validated packaging line fills travel-size plastic vials also known as convenience vials or purse packs with most solid dosage forms, including tablets, caplets, capsules, and gel caps. It then caps, labels and imprints the lot number and expiry date before completing the secondary packaging process of blistering and carding the vials. The filling and capping of the vials takes place under the strictest quality standards in designed to class 100,000 clean rooms, and the line further boasts an optical character recognition (OCR) vision system and weight checking station to ensure results that meet and exceed your expectations and requirements. All production takes place within our secure FDA and Health Canada-inspected facility, with a three-shift capacity to meet the demand for high volume projects. We are also able to manufacture the card components in-house through our Printed Packaging division, creating a seamless experience for our customers. Contact us today at packaging@jonespackaging.com to learn more about our comprehensive vial line capabilities that can help you take your products to market in a convenient and innovative way. CPS-VIAL Let us show you how easy it is to trust your packaging business to Jones.
10 Cold Chain Offering cgmp cold chain storage, labelling and distribution capabilities for biopharmaceuticals and clinical trial materials Providing an important link in the temperature-controlled supply chain At Jones, patient and medication safety is at the heart of our business. Our sound quality systems and unique clean room environment ensure the highest level of protection for the many global brands who have long trusted their products to Jones. And, as the share of biologic-based drugs in the global pharmaceutical market continues to rise, we are here to ensure the safety, efficacy and quality of our customers temperature-sensitive drugs and biological products. In compliance with the current Good Manufacturing Practices (cgmp) environment to which all drugs and biological products are required to adhere, our secure FDA and Health Canada-inspected facility houses a cold chain storage area that allows for the import and distribution of clinical trial materials (CTMs) and finished specialized pharmaceutical products. Commercial Products Storage Walk-in refrigerator validated at 2 8 C Labelling Ability to import products and specifically label for Canadian market consumption Secondary packaging Kitting of vials and ampoules for commercial sale Clinical Trial Materials Import, storage and distribution Inventory management Temperature monitoring within pre-qualified shipping containers Chain of signatures and specialized courier services available Contact us today at packaging@jonespackaging.com to learn more about our cold chain capabilities and how we can ensure the protection and secure transition of your products as they move through the supply chain. Let us show you how easy it is to trust your packaging business to Jones. CPS-COLD
11 Secondary Packaging Our turnkey approach to contract packaging takes the complexity out of the process for our customers. Getting your products shelf-ready With a wide range of flexible and custom solutions, Jones works with you to determine which products and services are best suited to your specific market and product. Whether you require us to assist with package design and material specifications, provide a finished product including the packaging materials or assemble with the components you source and provide, our facility and processes are equipped to ensure speed to market: Automatic cartoning and assembly Physician sample packs Counter displays and dispensers Heat sealing and crimping Over-wrapping And more Whatever your requirements, our experienced team is here to ensure we deliver the highest quality packaging to each and every customer so that you can maximize your product s shelf presence. To learn more about our secondary packaging services or to assist you with your printed and contract packaging requirements, please contact us at packaging@jonespackaging.com. Let us show you how easy it is to trust your packaging business to Jones. CPS-SECONDARY
12 Quality Assurance Jones Contract Packaging Services has built a solid reputation for outstanding quality by adhering to strict production and quality control standards. A promise of performance excellence At Jones, we approach every project as an opportunity to provide customer-specific packaging solutions that are focused on quality, flexibility and cost-effectiveness. From blister packaging and pouching to secondary packaging services, we are committed to ensuring that our quality systems consistently meet and exceed your expectations. Audited regularly by the US Food and Drug Administration (FDA), Health Canada and our customers, our quality systems have been built to respond to the unique and rigorous demands of our industry and our clients: Licences FDA registered / FDA inspected / cgmp compliant CPS-QA Health Canada Establishment Licence / inspected / GMP compliant Class A Precursor Licence Natural Health Products Site Licence Robust Standard Operating Procedures that include: A comprehensive validation master plan Master packaging documentation and control Strict process controls Batch record development and documentation Work flow control: receiving, production and shipping To learn more about our quality systems and processes or to assist you with your printed and contract packaging requirements, please contact us at packaging@jonespackaging.com. Let us show you how easy it is to trust your packaging business to Jones.
13 We consistenly go above and beyond to ensure that our customer s experience is exceptional.
14 CONTRACT PACKAGING SERVICES 55 Walker Drive Brampton, ON, Canada L6T 5K5 T: TF: F:
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