High-Precision, High-Speed Horizontal Machining Center NHX5500 / NHX6300 NHX5500 NHX6300

Transcription

1 High-Precision, High-Speed Horizontal Machining Center /

2 Horizontal Machining Center with Unparalleled Rigidity and Agility The and were designed specifi cally for a No. 50 taper spindle to offer outstanding performance in heavy-duty cutting of large workpieces. Featuring a thick, robust bed and the largest spindle bearing inner diameter in its class, the and achieve high rigidity and high accuracy required for heavy-duty cutting. With extended Z-axis strokes and better internal and external operability, the and deliver unprecedented levels of productivity. The photo shows the.

3 Main features Main features Basic structure Up to 38% increase in machine rigidity ( Machine designed specifically for No. 50 taper spindle The machine structures of the and have been designed exclusively for the No. 50 taper spindle to fully exploit its abilities. This realizes high rigidity required for heavy-duty cutting. The photo shows the. Rapid traverse rate increased by 20% Y-axis Center trough structure Z-axis High-rigidity bed The X-axis guideways with a step difference made high-rigidity bed possible. X-axis 3-point support structure The 3-point support structure ensures a stable machine installation. Rapid traverse rate <X, Y and Z axes> 50 m/min (1,968.5 ipm) Max. acceleration <X/Y/Z axes> / 60 m/min (2,362.2 ipm) 20%UP Cutting feedrate <X, Y and Z axes> 50 m/min (1,968.5 ipm) 0.73/0.80/0.93 G 0.64/0.93/0.70 G {7.2/7.8/9.1 m/s 2 (23.6/25.6/29.9 ft/s 2 )} {6.3/9.1/6.9 m/s 2 (20.7/29.9/22.6 ft/s 2 )} / 60 m/min (2,362.2 ipm) {when using high-precision control <look-ahead control>} 20%UP Axes with longer travel Machining with shorter tools The minimum distance from the spindle gauge plane to the center of the pallet has shortened, allowing shorter tool overhang and greater machining rigidity. Minimum distance from the spindle gauge plane to the center of the table 100 mm (3.9 in.) 70 mm (2.8 in.) 30%DOWN 50 mm (2.0 in.) Travel 50%DOWN X and Y axes:730 mm (28.7 in.) Z-axis: 850 mm (33.5 in.) 800 mm (31.5 in.) 880 mm (34.6 in.) Approx. 10%UP Approx. 4%UP X-/Y-axis: Z-axis: 980 mm (38.6 in.) 1,050/900 mm (41.3/35.4 in.) 1,030 mm (40.6 in.) Approx. 5%UP

4 OP Option Working area Machine type 1,000 mm (39.3 in.) Max. workpiece height 1,100 mm * (43.3 in.) 10%UP Max. workpiece swing diameter 800 mm (31.4 in.) Pallet loading capacity 500 kg (1,100 lb.) [700 kg (1,540 lb.)] Max. workpiece swing diameter * LPP specifications: 1,000 mm (39.3 in.) 1,300 mm (51.1 in.) 1,050 mm (41.3 in.) 1,500 kg (3,300 lb.) [ ] Option Max. workpiece height Spindle Large spindle bearing I.D. compact spindle O.D. The spindle has been optimized through structural analysis; the spindle bearing I.D. was increased to achieve high rigidity, while the spindle O.D. was reduced to offer better access to the workpiece and fixtures. The spindle drive uses DDS (Direct Drive Spindle) motor gearless technology to bring out its full power at all speeds. Compact spindle O.D. A 250 mm (9.8 in.) Spindle bearings with the largest inner diameter in the class A 100 mm (3.9 in.) / A 235 mm (9.3 in.) 6%DOWN / A 120 mm (4.7 in.) 20%UP The photo shows the. Spindle with point-symmetric structure Spindle bearings with larger inner diameters are used to improve rigidity. The spindle drive uses DDS (Direct Drive Spindle) motor gearless technology to bring out its full power at all speeds. Sophisticated spindle labyrinth We have enhanced the labyrinth structure by taking the frequent use of high-pressure coolant into account. The new structure prevents the infiltration of coolant into the spindle and improves spindle durability. Spindle variations Standard High torque OP High speed OP Standard High torque OP High speed OP Max. spindle speed 8,000 min -1 8,000 min -1 15,000 min -1 8,000 min -1 8,000 min -1 15,000 min -1 Spindle drive motor <30 min/cont> 30/22 kw (40/30 HP) 30/25 kw (40/33.3 HP) 30/25 kw (40/33.3 HP) 30/25 kw (40/33.3 HP) 37/30 kw (50/40 HP) 30/25 kw (40/33.3 HP) Two-face contact specifi cation OP BT50 HSK-A100 Tool rigidity has been improved by contact of both the spindle taper and the tool flange. This extends the useful life of a tool, raises cutting power and improves the machining precision. Contact face Contact face All DMG MORI SEIKI spindles are made in-house to better meet our customer needs. For details, please consult with our sales representative. When the two-face contact specification is selected, a two-face contact tool and other tools cannot be used together.

5 Main features Main features Table A one-degree indexing table is standard, and a full indexing table equipped with DDM (Direct Drive Motor) is available as an option. These have significant advantages for machining of workpieces that require high speed and high positioning accuracy. Selection of tables Table type 1 indexing table Full 4th axis rotary table OP Minimum pallet indexing angle The photo shows the. Pallet indexing time (90 ) <including clamping and unclamping time> 1.57 sec. 2.0 sec. * Pallet loading capacity 700 kg (1,540 lb.) sec. [1.45 sec. * ] 1.48 sec. Approx. Reduced by 17% Reduced by 26% 1.54 sec sec. [ ] Option Direct Drive Motor OP Original technology The world s fastest rotary axis drive system, which achieves zero backlash. Until now, gears have been used to transmit the drive power to the rotary axes, but this drive system had a negative effect on drive speed and precision. By transmitting the drive power to the rotary axes directly without using gears, DDM offers outstanding transmission efficiency and high-speed feed. DDM also achieves zero backlash. Features of DDM B-axis Max. rotational speed High-speed rotation High-precision indexing Less maintenance Longer product life 100 min -1 APC To provide a simple and strong machine, we have reduced the number of components by 15%. Pallet changing time 9.0 sec sec. OP 20.0 sec. <Pallet loading capacity 700 kg (1,540 lb.)> The photo shows the.

6 OP Option ATC Reliable ATC The ATC arm equipped with a holding lever for securing a tool tightly holds a long and heavy tool, offering reliable tool change. Tool changing time Cut-to-cut (chip-to-chip) Holding lever The ATC shutter is provided as standard to prevent chips from entering the magazine. The photo shows the. Machine type Ring type: 60 tools Ring type: 60 tools 14.3 sec sec. Max. <ISO> 10.0 sec sec. Approx. Reduced by 30% Approx. Reduced by 40% Min. <ISO> <MAS> 4.4 sec. 4.4 sec. 4.7 sec. 4.8 sec. Tool-to-tool 1.95 sec sec. ISO JIS B ISO:International Organization for Standardization JIS: Japanese Industrial Standard Cut-to-cut (chip-to-chip): The time differences are caused by the different conditions (travel distances, etc.) for each standard. Depending on the arrangement of tools in the magazine, the cut-to-cut (chip-to-chip) time may be longer. Magazine A high-speed indexing, ring type magazine (60-tool specifications) is installed on the machine as standard. Ring type, chain type, and rack type magazines are available, so you can choose the one that best suits your production needs. Tool storage capacity Ring-type 60 tools * Chain-type 100 tools OP 120 tools OP Rack-type 180 tools OP 240 tools OP 330 tools OP * The 60-tool specification (ring-type magazine) cannot be selected with the RPP, CPP and LPP specifications. 60 tools specifications (ring type) The photo shows the. Machine type Max. tool length Max. tool mass 500 mm (19.6 in.) 550 mm (21.6 in.) 30 kg 10%UP (66 lb.) 300 mm (11.8 in.) Max. tool diameter Without adjacent tools With adjacent tools 320 mm (12.5 in.) 110 mm Approx. 7%UP (4.3 in.) 630 mm (24.8 in.) 320 mm (12.5 in.) The maximum tool diameter is limited to 255 mm (10.0 in.) or less when using the spindle at 10,000 min -1 or higher.

7 High precision Machining ability High-precision equipment Direct scale feedback as standard Coolant cooling system OP An absolute magnetic linear scale (full closed-loop control) made by Magnescale is equipped as standard to offer high-precision positioning. Resolution 0.01 μm Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of the workpiece. Use this unit to prevent the coolant from heating up. When using oil-based coolant, the coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this unit. High accuracy, high resolution Greater accuracy than optical scale Highly resistant to condensation and oil Vibration and impact resistant characteristics High accuracy absolute scale SR87 Machining with required accuracy of less than 20 μm High-precision machining that requires a large amount of high-pressure coolant Machining that requires oil-based coolant While this unit is not the only way to completely control the temperature of the coolant, it makes a major contribution to preventing increases in the oil temperature.

8 Improved workability/maintenance Improved workability For the and, we have installed features throughout the machine to improve the operability based on the complete operator-centered concept. Access to the machining chamber The photo shows the. The machine offers improved accessibility from the operation door to the spindle. Distance from the spindle center to the right side wall 515 mm 260 mm Approx. 50% DOWN (20.3 in.) (10.2 in.) 450 mm (17.7 in.) Distance below the door opening (from the top of the step) 1,250 mm (49.2 in.) <from floor> 270 mm (10.6 in.) 870 mm (34.3 in.) Approx. 30% DOWN 40% DOWN 1,430 mm (56.3 in.) <from floor> Distance from the spindle center to the right side wall 870 mm (34.3 in.) Approx. 40% DOWN The operation panel with a slim and compact design provides good visibility to the machining chamber. The photo shows the. Setup station With excellent access to the table and a wide door opening, setup operations such as fixture adjustment can be done smoothly. Distance to the center of the pallet 520 mm (20.5 in.) Distance from floor surface to pallet surface 1,200 mm (47.2 in.) 650 mm (25.6 in.) 1,250 mm (49.2 in.) The photo shows the. Door opening 815 mm (32.1 in.) 1,067 mm (42.0 in.) Maintenance The hydraulic unit and pneumatic instruments are located in an easily accessible place for easier maintenance. Centralized wiring in electrical cabinet Wires are centralized in the electrical cabinet for easier maintenance. Replacement of spindle unit By changing the spindle unit to a cartridge, which even includes the rear bearings, we have dramatically reduced replacement time. Display of Manuals As well as viewing operation manuals on the MAPPS screen, you can perform keyword searches and jump to links in the same way as you do on a PC. This is particularly convenient when searching for information during maintenance. The photo shows the. Spindle unit

9 Peripheral equipment Peripheral equipment Chip conveyor outside machine (rear discharge, drum fi lter type+cyclone fi lter) The high-performance external chip conveyor can discharge both long and short chips on one unit with its filter backwashing structure and excellent chip disposal capacity. Regardless of shapes or materials, any types of chips including long/short chips can be transferred on one conveyor. Suitable for discharging various types of chips on multi-axis machines. Regardless of water-soluble or water-insoluble, any types of coolant can be used. In addition to a drum filter, the machine uses a cyclone filter that is capable of collecting fine sludge particles, dramatically reducing time spent cleaning inside the tank. Depth of tank 400 mm (15.7 in.) Coolant tank capacity 680 L (179.5 gal.) 800 L (211.2 gal.) 930 L (245.5 gal.) 1,085 L (286.4 gal.) Approx. 18%UP Approx. 17%UP The photo shows the. : Ideal : Suitable Workpiece material and chip size Specifications Steel Cast iron Aluminum/non-ferrous metal Long Short Powdery Short Long Short Powdery Rear discharge, drum filter type+cyclone filter Chip size guidelines Short: chips 50 mm (2.0 in.) or less in length, bundles of chips A 40 mm (A 1.6 in.) or less Long: bigger than the above The options table below the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative. Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales representative. Chip disposal groove (setup station) A chip disposal groove is also included on the setup station. Shower coolant As well as preventing chips from scattering during machining, this allows them to fall smoothly into the center conveyor. The photo shows the. Chip disposal groove When using shower coolant, it is used at the same time as spindle coolant. The photo shows the NHX4000. Semi dry unit OP Consultation is required Supplies air and oil mist to the cutting tip. An environmentally friendly device which reduces oil consumption. We recommend using this unit together with a mist collector. Center through Air+Oil mist Misting device

10 Peripheral equipment Transfer systems OP The versatile systems resolve production issues. An optimum transfer system for your production needs can be selected for and. Characteristics of each system Large Production size Small Stand-alone machines Small RPP * CPP Types of workpieces machined LPP Large Key points when selecting a system Number of machines Number of workpiece setup stations Number of pallet stations Number of pallet shelves RPP * CPP LPP 1 unit 1 station 4 stations Up to 4 units Up to 2 stations Up to 29 stations Up to 8 units Up to 5 stations Up to 99 stations 1 level 1 level 2 levels RPP system (Round Pallet Pool System) * CPP system (Carrier Pallet Pool System) LPP system (Linear Pallet Pool System) This system features outstanding space savings and setup capabilities, and can hold more pallets per unit area than any other pallet pool system. With its simple construction provided in predefined packages, this system is easy to introduce. For the system configuration, the customer can select from 8 packages to provide the optimum specifications for their needs. It is a system with a high level of automation, equipped with multi-level pallet racks. The system construction can also be customized however you wish, achieving the optimum productivity and operation rate. NHX4000 Controller (MAPPS Ⅳ) NH5000 DCG MCC-LPS Ⅲ is available as an option. Handy controller NH6300 DCG Ⅱ Max. workpiece height: 1,000 mm (39.3 in.) <> Controller (MCC-LPS Ⅲ) * only. The 60-tool specification (ring-type magazine) cannot be selected with the RPP, CPP and LPP specifications. Please contact our sales representative for details. The NHX Series machine can be incorporated into your existing CPP or LPP system for the NH Series machine. Applications Linear Pallet Pool Control System The Tool Management System DMG MORI SEIKI s original, highly reliable system allows easy operation/management of the pallet transfer system. Machining programs can be managed and automatically downloaded. Urgent production requests will be flexibly prioritized. Improves the system operating rate through highly efficient, centralized tool management. Compatible with ID chips. Compatible with tool presetter interface. MCC-LPS Ⅲ is installed in the specialized cell controller and MCC-TMS can be installed in the controller and your PC.

11 OP Option DMSQP (DMG Mori Seiki Qualified Products) OP Selected peripherals with superior quality, performance and maintainability. The DMSQP program is designed to certify peripherals that meet DMG MORI SEIKI standards in quality, performance and maintainability. DMSQP provides customers with even greater peace of mind. Comprehensive support with machine+peripherals DMG MORI SEIKI provides comprehensive support, from proposal to delivery and maintenance, for high-quality peripherals that offer superior performance and maintainability. Comprehensive support with machine+ peripherals DMSQP Through-spindle coolant system Machine Coolant cooling system Mist collector Advantages of DMSQP DMG MORI SEIKI Service Center Qualified peripherals are arranged by DMG MORI SEIKI Two-year warranty, the same as machines (Parts relating to machine breakdown will be guaranteed free for 2 years from the date of installation, and labor costs to repair will be free for 1 year) Toll-free phone support is available 24 hours a day, 365 days a year (Japan only) Package OP For more details on DMSQP items, please contact our sales representative. Packages are available according to varieties of customers production forms. Example of packages # Chip disposal Chip disposal package Coolant Through-spindle coolant system package Automatic operation Robot interface package High precision High accuracy package Measurement In-machine measuring system package For more details on packages, please contact our sales representative.

12 MAPPS Ⅳ A New High-Performance Operating System for Machining Centers A new high-performance operating system that pursues ease of use, and combines the best hardware in the industry with the advanced application/network systems. Outstanding operability thanks to upgraded hardware Enhanced functionality by using CAM software (option) New functions for easier setup and maintenance Various types of monitoring, including internal monitoring, are possible on the screen (option) In the event of trouble, DMG MORI SEIKI s remote maintenance service solves it smoothly MORI-NET Global Edition Advance OP Outstanding operability Vertical soft-keys The vertical soft-keys can be used as option buttons or shortcut keys to which you can assign your desired screens and functions, allowing you to quickly display the screen you want. Keyboard A PC-type keyboard is used as standard, making key input easy inch operation panel Program management DNC operation with external memory (USB) OP DNC operation can be performed using programs stored in an external memory (USB). It is also possible to transfer data between an external memory and the NC memory and delete/copy/rename programs in an external memory. Improved ease of setup File display and Memo function Data necessary for setups such as operating instructions, drawing data and text data can be viewed on MAPPS. Text data is editable. Viewable file types PDF TXT (Editable) Any file that can be displayed with Internet Explorer is available Macro programs such as GOTO, IF and WHILE cannot be used in DNC operating programs. Improved ease of maintenance Alarm help function When an alarm occurs, MAPPS identifies the cause of the trouble and provides solutions. Improved work effi ciency Fixed-point in-machine camera Consultation is required Images taken by cameras installed inside/outside the machine can be viewed on the programming screen. This function is useful for maintenance. OP Examples of camera locations Inside machine (to check machining) Tool magazine (to check cutting tools) Chip bucket (to check chip accumulation) MAPPS: Mori Advanced Programming Production System

13 OP Option Conversational automatic programming This function allows users to create programs simply by following the guidance on the screen. Much of the programming process has been simplified due to the minimal key entry required for even the most complex shapes. Machining menu List display function Contour input Islands, open pockets OP MORI-POST advanced mode OP DXF import function *1 OP MORI Automatic Programming System for Machining Center OP Application systems which let you create machining programs easily on your PC. Easy operation, simply by entering the product shapes while following the instructions on the screen. Its functions, data and operability are fully compatible with the conversational programming system of the MAPPS Ⅳ operating systems. *1 A mouse is required. Please prepare a mouse by yourself. CAM software OP ESPRIT allows you to create complex 3D programming with high-added value. By just installing the software on your PC with connection to LAN, you will be able to use it. (Once the software is started on the computer, it can be used for up to 7 days without LAN connection) Postprocessor as standard CAM software will be ready to use once your machine is installed Cost for introducing CAM software can be saved ESPRIT data can be modified on the machine (through Remote Desktop connection *2 ) The software can be installed on multiple PCs on the network (It cannot be simultaneously started up on more than one PC) 2-year warranty support (including free update) Remote Desktop <Patent pending> License borrowing system Support system ESPRIT installed on your PC can be operated from your machine via LAN. *3 (It cannot be simultaneously started up on more than one PC) By borrowing the ESPRIT license from the machine over LAN, ESPRIT can be run on the PC up to 7 days without LAN connection (or turning on the machine). Distributors/Trading companies, DMG MORI SEIKI Technical Centers and ESPRIT Support Team will answer inquiries about the CAM software. LAN LAN Machine Remotely operate the PC screen from MAPPS PC ESPRIT License Machine Borrow license ESPRIT is available up to 7 days with no LAN connection ESPRIT License PC *2 Applicable Operating Systems: Windows Vista Business/Ultimate, Windows 7 Professional/Ultimate *3 A mouse is required. Please prepare a mouse by yourself. A PC is required to use ESPRIT. Please prepare PCs by yourself. The photo shown may differ from actual machine. Information about the screen is current as of June 2013.

14 MAPPS Ⅳ Network Application Systems MORI-NET, MORI-SERVER, MORI-MONITOR For shorter total production time for all our customers DMG MORI SEIKI s software Line-up This network system application achieves fast information sharing and increased production effi ciency. Internet LAN Remote Maintenance/Machine Operation Monitoring Service Features Remote maintenance service by DMG MORI SEIKI Service Center Internet-based, high speed (max. 1 Gbps), large capacity network No server installation is required reduction in initial cost Download various data from the server located at DMG MORI SEIKI Plant DMG MORI SEIKI s Service Center Outside the office Server Store operating status reports Send alarm notification Receive remote diagnosis Download data Conduct remote diagnosis Hub Router View operating status report Receive notification View operating status report Receive notification Download data Office Remote alarm support When an alarm goes off, an alarm notification will be sent to the DMG MORI SEIKI Service Center simply by pressing the Send button on MAPPS. DMG MORI SEIKI service personnel will remotely diagnose the cause of the problem, and quickly provide solutions for machine recovery. This service may not be available in some areas. Please contact our sales representative for details. Plant Problem describing the details of the alarm is sent to the Service Center from MAPPS. DMG MORI SEIKI s Service Center Remotely diagnose the cause of the problem. Upon receiving the alarm, the Service Center will contact the customer by phone. (Manual or Automatic alarm sending is selectable) Plant Recovery Provide appropriate solutions for the problem, such as conducting remote operation, delivering replacement parts and sending service personnel. If recovery is not possible by remote operation, service personnel will quickly visit the customer s factory. Machine Operation Monitoring System Outside the office Features Intra-corporate network system Company s own server Store operating status reports Receive notification Up to 30 machines can be connected with one server The operating status of your machines can be centrally managed in real time Plant Hub Office Send alarm notification <Real time> Check operating status Receive notification Application for Data Transmission [Standard features] This enables high-speed transfer of programming data between your office computer and machine, reducing the lead time of pre-machining processes. MAPPS Screen Remote Control and Browsing Application This is an application which allows you to remotely operate and view the MAPPS screens from your office computer.

15 OP Option Advanced Communication Technology Advanced Communication Technology (ACT) connects machine tool and peripheral devices DMG MORI SEIKI s new proposal, ACT, is designed to strengthen connections between machine tools and peripheral equipment by standardizing communication and software of the entire system. With ACT, standardization of interfaces of peripherals, simplified wiring, and labor saving can be achieved. Internet LAN Industrial Network for Peripheral Equipment Control This industrial network using the standard Ethernet (TCP/IP) offers high speed and reliable connection. Simple Plug and Play connections, which are made available just by connecting to the hub through MAPPS, enable you to build a system easily. The use of standard cables also helps to reduce costs. Features Connections between a machine and peripheral equipment become easy because standard LAN cables are used Thanks to increased versatility, your peripheral equipment can be used even when the machine tools are replaced by new ones Reliability is significantly increased by reducing the number of I/O cables Easy system construction Connection with existing devices Robot Measuring equipment Tool presetter Inexpensive devices Hub Machine Other devices Communication Interface for Monitoring Machine Operation MTConnect, which was introduced by the Association for Manufacturing Technology (AMT) in 2008, is a new XML (Extensible Markup Language) based communication protocol that offers an open interface. This interface allows you to build a system to monitor the operating status of your machines. Features Open communication interface allows you to access to your company s system This makes it possible for you to build a system to monitor the operating status of your machines via the Internet Application examples System examples Adapter 1 Agent 1 Other terminal device Your machines are displayed all at once, allowing you to quickly call up the machine you wish to check. Operating status can be checked in real time. Application Adapter 2 Server Router Outside the office You can check the operating history on the Gantt chart screen. Adapter 3 Agent 2 Office A server and application must be prepared by the customer. For introduction of MTConnect, separate consultation is required.

16 Environmental performance Reduction in environmental burden To conserve limited resources and protect global environment. The and pursue a high environmental performance that is required of machine tools. The photo shows the. 50% reduction in total power consumption during standby mode () By minimizing the power consumed during standby, the machine achieves a 50% () reduction in standby power consumption compared with the previous model. Comparison of power consumption during standby 2,500 2,000 1,500 2,189 Wh Approx. Reduced by 50 % 2,500 2,000 1,500 1,679 Wh Approx. Reduced by 27 % 1,000 1,085 Wh 1,000 1,230 Wh The photo shows the. 0 0 Power-saving function Power consumption is reduced while operating the machine effi ciently. Automatic machine light function If the operation panel is not touched for a certain amount of time, the interior light automatically turns off. This saves energy and lengthens the life of the machine lights. Automatic sleep function If the keyboard is not touched after a certain amount of time and NC operation is not being performed, power is cut off to the servo motor, the spindle, the coolant pump and the chip conveyor, thereby saving energy.

17 Machine specifications () Travel Pallet Spindle Feedrate ATC Item X-axis travel <longitudinal movement of saddle> mm (in.) 800 (31.5) Y-axis travel <vertical movement of spindle head> mm (in.) 800 (31.5) Z-axis travel <cross movement of pallet> mm (in.) 880 (34.6) Distance from pallet surface to spindle center mm (in.) 100 ー 900 (3.9 ー 35.4) Distance from pallet center to spindle gauge plane mm (in.) 70 ー 950 (2.8 ー 37.4) Distance from floor surface to pallet surface mm (in.) 1,200 (47.2) Pallet working surface mm (in.) ( ) Pallet loading capacity kg (lb.) 500 (1,100) [700 (1,540)] Max. workpiece swing diameter mm (in.) 800 (31.4) Max. workpiece height mm (in.) 1,100 (43.3) [1,000 (39.3) <LPP specifications>] Pallet surface configuration Minimum pallet indexing angle Pallet indexing time <including clamping and unclamping time> (90 ) s M16 (1/2-13 UNC) Tap: 24 holes Pitch 100 mm (4 in.) 1 [0.001 <full 4th axis rotary table>] 1.30 [1.45 <max. loading capacity 700 kg (1,540 lb.)>] <1 indexing> [1.54 <full 4th axis rotary table>] Max. spindle speed min -1 8,000 [8,000 <high torque>] [15,000 <high speed>] Number of spindle speed ranges 2 Type of spindle taper hole No. 50 Spindle bearing inner diameter mm (in.) 120 (4.7) Rapid traverse rate mm/min (ipm) X, Y, Z: 60,000 (2,362.2) Feedrate mm/min (ipm) 0 ー 60,000 (0 ー 2,362.2) {when using high-precision control <look-ahead control>} Jog feedrate mm/min (ipm) 0 ー 5,000 (0 ー 197.0) <20 steps> Type of tool shank Type of retention knob Tool storage capacity BT50 [CAT50] [DIN50] [HSK-A100] <When the two-face contact specification is selected, a two-face contact tool and other tools cannot be used together> DMG MORI SEIKI 90 type [45 (MAS-Ⅰ)] [60 (MAS-Ⅱ)] [CAT] [DIN] Ring-type: 60 Chain-type: [100] [120] Rack-type: [180] [240] [330] {The 60-tool specification <ring-type magazine> cannot be selected with the RPP, CPP and LPP specifications} Max. tool diameter <with adjacent tools> mm (in.) 110 (4.3) Max. tool diameter <without adjacent tools> mm (in.) 320 (12.5): Ring-type Max. tool length mm (in.) 550 (21.6) Max. tool mass kg (lb.) 30 (66) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 29.4 (21.6) <a tool with a mass moment greater than the maximum tool mass moment may cause problems during ATC operations even if it satisfies other conditions> Method of tool selection Tool changing time The time differences are caused by the different conditions (travel distances, etc.) for each standard. [ ] Option ISO: International Organization for Standardization JIS: Japanese Industrial Standard Technical memory random: 60 tools <ring-type> Fixed address, shorter route access: [100, 120 tools <chain-type>] Fixed address: [180, 240, 330 tools <rack-type>] Tool-to-tool s 1.95 Cut-to-cut <MAS> s 4.4:60 tools <ring-type> ISO (chip-to-chip) JIS B s 60 tools <ring-type>: 10.0/4.4 (Max./Min.) Number of pallets 2 APC Method of pallet change Turn-type Pallet changing time s 9.0 [14.5 <max. loading capacity 700 kg (1,540 lb.)>] 8,000 min -1 kw (HP) 30/22 (40/30) <30 min/cont> Spindle drive motor 8,000 min -1 <high torque> kw (HP) [30/25 (40/33.3) <30 min/cont>] 15,000 min -1 <high speed> kw (HP) [30/25 (40/33.3) <30 min/cont>] Motor X/Y/Z axes kw (HP) 4.5/4.5/4.5 (6/6/6) Feed motor B-axis kw (HP) 3.0 (4) [5.3 (7.1) <full 4th axis rotary table>] Coolant pump motor kw (HP) 1.21 (1.61) <spindle>, 1.21 (1.61) <base coolant>, 1.21 (1.61) <shower coolant> Electrical power supply <cont> I94305A08 kva 46.2 Power sources <standard> 0.5 (72.5), 600 (158.4) Compressed air supply MPa (psi), L/min (gpm) {when the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> Tank capacity Coolant tank capacity L (gal.) 800 (211.2) Machine height <from floor> mm (in.) 3,200 (126.0) Machine size Floor space <width depth> mm (in.) 3,366 5,397 ( ) Mass of machine <including coolant tank> kg (lb.) 15,000 (33,000) Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. Max. tool diameter: The maximum tool diameter is limited to 255 mm (10.0 in.) or less when using the spindle at 10,000 min -1 or higher. ANR: ANR refers to a standard atmospheric state; i. e., temperature at 20 C (68 F), absolute pressure at kpa (14.7 psi) and relative humidity at 65%. Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment. Compressed air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 C (50 F) or below>. A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kw (1 HP). However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications. The information in this catalog is valid as of June 2013.

18 Specifications Machine specifications () Travel Pallet Spindle Feedrate ATC Item X-axis travel <longitudinal movement of saddle> mm (in.) 1,050 (41.3) Y-axis travel <vertical movement of spindle head> mm (in.) 900 (35.4) Z-axis travel <cross movement of pallet> mm (in.) 1,030 (40.6) Distance from pallet surface to spindle center mm (in.) 100 ー 1,000 (3.9 ー 39.4) Distance from pallet center to spindle gauge plane mm (in.) 50 ー 1,080 (2.0 ー 42.5) Distance from floor surface to pallet surface mm (in.) 1,250 (49.2) Pallet working surface mm (in.) ( ) Pallet loading capacity kg (lb.) 1,500 (3,300) Max. workpiece swing diameter mm (in.) 1,050 (41.3) Max. workpiece height mm (in.) 1,300 (51.1) Pallet surface configuration Minimum pallet indexing angle M16 (1/2-13 UNC) Tap: 24 holes Pitch 125 mm (4.9 in.) 1 [0.001 <full 4th axis rotary table>] Pallet indexing time <including clamping and unclamping time> (90 ) s 1.48 <1 indexing> Max. spindle speed min -1 8,000 [8,000 <high torque>] [15,000 <high speed>] Number of spindle speed ranges 1 Type of spindle taper hole No. 50 Spindle bearing inner diameter mm (in.) 120 (4.7) Rapid traverse rate mm/min (ipm) X, Y, Z: 60,000 (2,362.2) Feedrate mm/min (ipm) 0 ー 60,000 (0 ー 2,362.2) {when using high-precision control <look-ahead control>} Jog feedrate mm/min (ipm) 0 ー 5,000 (0 ー 197.0) <20 steps> Type of tool shank Type of retention knob Tool storage capacity BT50 [CAT50] [DIN50] [HSK-A100] <When the two-face contact specification is selected, a two-face contact tool and other tools cannot be used together> DMG MORI SEIKI 90 type [45 (MAS-Ⅰ)] [60 (MAS-Ⅱ)] [CAT] [DIN] Ring-type: 60 Chain-type: [100] [120] Rack-type: [180] [240] [330] {The 60-tool specification <ring-type magazine> cannot be selected with the CPP and LPP specifications} Max. tool diameter <with adjacent tools> mm (in.) 110 (4.3) Max. tool diameter <without adjacent tools> mm (in.) 320 (12.5): Ring-type Max. tool length mm (in.) 630 (24.8) Max. tool mass kg (lb.) 30 (66) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 29.4 (21.6) <a tool with a mass moment greater than the maximum tool mass moment may cause problems during ATC operations even if it satisfies other conditions> Method of tool selection Tool changing time The time differences are caused by the different conditions (travel distances, etc.) for each standard. Technical memory random: 60 tools <ring-type> Fixed address, shorter route access: [100, 120 tools <chain-type>] Fixed address: [180, 240, 330 tools <rack-type>] Tool-to-tool s 2.05 Cut-to-cut <MAS> s 4.8:60 tools <ring-type> ISO (chip-to-chip) JIS B s 60 tools <ring-type>: 10.2/4.7 (Max./Min.) Number of pallets 2 APC Method of pallet change Turn-type Pallet changing time s ,000 min -1 kw (HP) 30/25 (40/33.3) <30 min/cont> Spindle drive motor 8,000 min -1 <high torque> kw (HP) [37/30 (50/40) <30 min/cont>] 15,000 min -1 <high speed> kw (HP) [30/25 (40/33.3) <30 min/cont>] Motor X/Y/Z axes kw (HP) 4.5/7.0/7.0 (6.0/9.3/9.3) Feed motor B-axis kw (HP) 2.2 (3) [8.3 (11.0)/6.5 (8.7) <Max./cont> {full 4th axis rotary table}] Coolant pump motor kw (HP) 1.21 (1.61) <spindle>, 1.21 (1.61) <base coolant>, 2.2 (2.9) <shower coolant> Electrical power supply <cont> I94309A05 kva 57.0 Power sources <standard> 0.5 (72.5), 600 (158.4) Compressed air supply MPa (psi), L/min (gpm) {when the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required} <ANR> Tank capacity Coolant tank capacity L (gal.) 1,085 (286.4) Machine height <from floor> mm (in.) 3,228 (127.1) Machine size Floor space <width depth> mm (in.) 3,930 5,879 ( ) Mass of machine <including coolant tank> kg (lb.) 17,400 (38,280) [ ] Option ISO: International Organization for Standardization JIS: Japanese Industrial Standard Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. Max. tool diameter: The maximum tool diameter is limited to 255 mm (10.0 in.) or less when using the spindle at 10,000 min -1 or higher. ANR: ANR refers to a standard atmospheric state; i. e., temperature at 20 C (68 F), absolute pressure at kpa (14.7 psi) and relative humidity at 65%. Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment. Compressed air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 C (50 F) or below>. A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kw (1 HP). However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications. The information in this catalog is valid as of June 2013.

19 High-Precision, High-Speed Horizontal Machining Center The photo shows the. The tool wagon (left) and tool cabinet (right) are DMSQP (DMG Mori Seiki Qualified Products), not standard equipment. DMSQP: Please see Page 15 for details. Compliance with safety standards The X-class machine complies with safety standards of the respective countries around the world. (CE marking, UL, ANSI and other standards) CE marking: a conformance display CE: Communauté Européenne UL: Underwriters Laboratories Inc. ANSI: American National Standards Institute

20 2-year warranty, twice the peace of mind. For machines delivered outside of Japan, parts relating to machine breakdown will be guaranteed free for 2 years from the date of installation, and labor costs to repair will be free for 1 year. Please contact our sales representative for details. <Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a Relocation Machine Security Function that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI SEIKI or its distributor representative. DMG MORI SEIKI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI SEIKI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI SEIKI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. DCG, DDM, BMT and ORC are trademarks or registered trademarks of DMG MORI SEIKI CO., LTD. in Japan, the USA and other countries. If you have any questions regarding the content, contact our sales representative. The information in this catalog is valid as of October Designs and specifications are subject to changes without notice. The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. DMG MORI SEIKI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI SEIKI CO., LTD. Nagoya Head Office Meieki, Nakamura-ku, Nagoya City, Aichi , Japan Phone: Tokyo Branch 18th floor, Shinagawa Intercity Tower A, Konan Minato-ku, Tokyo , Japan Phone: Nara Campus Nara No. 1 Plant 362 Idono-cho, Yamato-Koriyama City, Nara , Japan Phone: Nara No. 2 Plant 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara , Japan Phone: Iga Campus 201 Midai, Iga City, Mie , Japan Phone: Chiba Campus Suzumi-cho, Funabashi City, Chiba , Japan Phone: NHX5563-EA02ABD(N) D.1310.CDT.0000 Created in Japan