Solutions for Terminals

Transcription

1 Products Solutions Services Solutions for Terminals Andrea Calo Slide 1

2 Terminal Activities Storage Terminal Automation ERP (Business Integration) Tank / Silo Monitoring Blending & Additive System Safety Systems (Overfill/Leakage) Ship & Pipeline Transfer System Truck Loading Offloading Rail Car Loading Offloading Slide 2 Scope by Others

3 Key elements in Tank & Terminal Management Tank Gauging and Inventory monitoring Monitoring of Tanks using national and international standards (tank gauge, protocol and display) Flow metering: Loading & Off-Loading Metering, reporting & data transfer Blending & additive injection Inline product blending including valve and ratio controls Safety management Overfill, fire & gas, Emergency Shutdown system, grounding, security, cess controls, surveillance video monitoring Terminal Automation Visualization and supervisory control of the sub modules for site overview Slide 3

4 Level measurement Inventory Management Solutions - Terminal Managment Level measurement and inventory system Tankvision Professional Tankvision Tank Scanner Web Browsers Operator Screens Redundancy Custom SCADA Transfers/Movements Historian Specialist Products (LNG) Inventory Devices Modbus/V1/WM550 Enraf & Saab (Gauge Link) Web Browsers Operator Screens Archive & Reports Specialist (Palm & Ethanol) Web Browser Multi Scan for Redundant Interfe Other brands integration Completely Scalable Tankvision Platform Slide 4

5 Tankvision family: Key Benefits Browser View SCADA Ethernet 6 x NXA820 Tank Scanners Device Manager Field Protocol - V1, Modbus, WM550, NXA821 (Data Concentrator) HOS T 2 x NXA822 (Host Link) Easy & Cost Effective Solution all in the box from single tanks to multiple tanks Inventory Calculation W&M approved PTB, NMi Open & Secure Systems No supplier Lock in Web-based Operation OPC connection Modbus connection SAP connection Reduced & Simplified Engineering no licensing or software Embedded engineering Data Logging Remote & Asset Configuration full support of field devices Advanced diagnostics from control room Third party devices integration Slide 5

6 Tankvision platform Screens Slide 6

7 The many fes of Tankvision Tank Scanner, Multi Scan, Professional Device Config Web Browser Tankvision Professional SCADA LAN TCP/ IP Tank Scanner Multi Scan Field Link (Field Protocol) Modbus, V1, Enraf, Saab, Tokyo Keiso Slide 7

8 Key elements in Tank & Terminal Management Tank Gauging and Inventory monitoring Monitoring of Tanks using national and international standards (tank gauge, protocol and display) Flow Metering: Loading & Off-Loading metering Metering, reporting & data transfer Blending & additive injection Inline product blending including valve and ratio controls Safety management Overfill, fire & gas, Emergency Shutdown system, grounding, security, cess controls, surveillance video monitoring Terminal Automation Visualization and supervisory control of the sub modules for site overview Slide 8

9 The working heart of Endress + Hauser metering systems Promass Coriolis MASS meter Unaffected by viscosity changes Unaffected by density changes Direct mass metering All hydrocarbons (i.e. crude oil, LPG, propylene, aromatics, LNG) High Accury Largest Coriolis on the Market: Promass X, 12,14, 16 Advanced Self diagnostic Turn Down 25:1 Error 0,1% - 0,05% Compt footprint, easy to install, no need of special supports No need of inlet filtration; unaffected by dirty fluids High frequency metering; unaffected by piping or external induced vibrations Slide 9

10 Endress + Hauser as partner not only for instruments E+H is much more than instrument supplier! E+H has the capabilities, the know-how and the structure to be Your tive partner in the development and the execution of complete turn-key projects for FLOW METERING SOLUTIONS Slide 10

11 LPG Ship Off Loading LIQUID VAPOUR Slide 11

12 LPG Ship Off Loading Slide 12

13 Ship Loading 9 X Custody duty meter streams 1 X Master Meter Slide 13

14 Truck Loading-Offloading with LMS family STANDARDIZED TRUCK & RAILCAR LOADING-OFF LOADING LMS family Slide 14

15 Our Offer Complete plug and play skid mounted metering systems from basic to fully equipped configuration for typical Terminal/Depot loading metering applications; SYSTEMS LIKE PRODUCTS Application TRUCK LOADING light hydrocarbons TRUCK LOADING LPG TRUCK OFF-LOADING RAILCAR LOADING LITTLE/MIDDLE SIZE SHIP LOADING Our model LMS080 LPG050-LPG080 OMS080-OMS100 LMS100 LMS150 Custody Transfer: OIML, MID approval module (B+F) for the system: Accury class 0.5 (LPG only for liquid phase) Approvals: ATEX as basic; in process UL, cul, GHOST and Saudi Aramco for the Batch Controller and control valve; specific Country requirements will be evaluated Slide 15

16 LMS Basic configuration cheap and robust Vertical and horizontal skid mounted basic configurations to meet customer installation requirements ITEM QTY DESCRIPTION Horizontal Vertical Ball valve FB, INLET isolation 2 1 Strainer with pressure relief valve c/w drain valve 3 1 Promass 83/84F Coriolis mass flow meter 4 1 Thermal Relief Valve type VST1 5 1 Control Valve multistep R-ISE N 6 1 Ball valve FB, OUTLET isolation 7 1 VEGA II Electronic Batch Controller 8 1 Temperature Transmitter TR Junction box Slide 16

17 Easy model composition clear offer! OPTION EQUIPMENT MECHANICAL ELECTRICAL CONFIGURATION OPTION CONFIGURATIO N BASIC LMS MODEL SERVICES Slide 17

18 Full set of Options available System Configuration System Configuration Mechanical Electrical Custody Transfer MID certificate B+F cury class 0.5 Modular Blending Unit Pre-assembled Horizontal or Vertical blending unit Ready for proving IN-OUT connections + DBB valve ANSI or DIN or JIS connections Armored or conduit/nec cabling Specials Materials, painting, engineering, approvals Slide 18

19 Full set of Options available - Equipments Air Eliminator Bottom Loading Arm Overfill prevention top loading with liquiphant Grounding unit Isoil PMP71/75 P compensation ID card reader Isoil Printer for safe area Overfill prevention bottom loading Civom Slide 19

20 LMS examples all over the world U.A.E Indonesia Mongolia Slide 20

21 Key elements in Tank & Terminal Management Tank Gauging and Inventory monitoring Monitoring of Tanks using national and international standards (tank gauge, protocol and display) Flow metering: Loading & Off-Loading metering Metering,reporting & data transfer Blending & additive injection Inline product blending including valve and ratio controls Safety management Overfill, fire & gas, Emergency Shutdown system, grounding, security, cess controls, surveillance video monitoring Terminal Automation Visualization and supervisory control of the sub modules for site overview Slide 21

22 Blending unit modular as integration to LMS Modular blending unit Pre-assembled Horizontal or Vertical blending unit including: Inlet Isolation Valve 2 ANSI 150# RF manual operated PT100 temperature probe Promass 83F Coriolis mass flow meter, 1 ANSI 150# RF Flow control valve 2 ANSI 150# RF Outlet Isolation Valve 2 ANSI 150# RF manual operated Example of modular blending line in vertical LMS Example of modular blending line in horizontal LMS Slide 22

23 Additives Injection modular as integration to LMS Terminalvision Additive Management* Recipe Management* Batch Controller Fleximix Additive Injection Kit Slide 23 Planned *

24 Key elements in Tank & Terminal Management Tank Gauging and Inventory monitoring Monitoring of Tanks using national and international standards (tank gauge, protocol and display) Flow metering: Loading & Off-Loading metering Metering, reporting & data transfer Blending & additive injection Inline product blending including valve and ratio controls Safety management Overfill, fire & gas, Emergency Shutdown system, grounding, security, cess controls, surveillance video monitoring Terminal Automation Visualization and supervisory control of the sub modules for site overview Slide 26

25 Tank overfill prevention Safety in cordance to IEC61511 Sense Level (4-20mA) Solve For information ONLY Act Operator View (Monitoring) SIL Safety Loop Level (Digital) Flow (Analogue/Digital) SIL Approved Logic Solver Contt (Indication) Safety Shut-Off (DO On/Off) SIL Fire Safe Safety Valve Slide 27

26 What we can do from E+H for tanks overfill prevention Complete solution to detect and alert high levels in hazardous areas for Oil&Gas Chemical or any specialist Safety applications. Provides safety functions to meet risk reduction requirements relative to SIL2/3. Connects level Devices (via Nivotester or other) to a safety controller and switches relay in case of alarm. Optional EtherNet/IP Interfe or others. Power Supply Uninterruptible Power Supply Redundant Power Supply Switch Safety IO Cable duct 60x60 grey Cable duct 60x60 grey Cable duct 60x60 grey Safety Controller Switch Cable duct 60x60 grey Nivotester Safety IO e.g. FTL 325P Cable duct 60x60 grey Cable duct 60x60 grey Safety Controller SIL3 Nivotester FTL 670 Cable duct 60x60 grey Cable duct 60x60 blue Cable duct 60x60 grey Cable duct 60x60 blue SIL2 Liquiphant SIL3 Liquiphant FDL60/61 SIL2 & SIL 3 Slide 28

27 Interlock functions Overfill prevention in loading Bottom loading requires sensors inside the truck One standardized truck connector for all compartments Top Loading (only 10% market share) requires solutions like Liquiphant In case of an Overfill Detection the batch controller will stop loading Slide 29

28 Key elements in Tank & Terminal Management Tank Gauging and Inventory monitoring Monitoring of Tanks using national and international standards (tank gauge, protocol and display) Flow Metering: Loading & Off-Loading metering Metering, security, identification, reporting & data transfer Blending & additive injection Inline product blending including valve and ratio controls Safety management Overfill, fire & gas, Emergency Shutdown system, grounding, security, cess controls, surveillance video monitoring Terminal Automation Visualization and supervisory control of the sub modules for site overview Slide 30

29 Terminal Management with TerminalVision Operational Management comes in many forms performing the Supervision of Status, Alarms and often Reporting Specialist Additions Tank Monitoring including Movements Truck Monitoring with Loading Status & Yard Monitoring Slide 31

30 Movements Monitoring and Report Optional product movement pkage for receipts, loads, transfers Alarms raised as Tank approhes target Unauthorized movements can be detected Comprehensive movement reports Target Level calculation for quantity Slide 32

31 Depots/Terminals Reconciliation with SupplyCare SupplyCare is a collaborative platform (software + interfes) that allows user to see, review, analyze and plan Inventories Slide 33

32 Inventory Monitoring ross the complete Enterprise Unifying Plants throughout the Enterprise Central Inventory Monitoring of multiple Plants or sites from Headquarter using local interfe and SupplyCare Hosting or Enterprise Plant 1 MY Plant 2 MY Plant 1 SG Plant 2 SG Plant 2 ID Plant 1 ID Plant 3 ID Plant1 PH Slide 34

33 Monitoring: Interpreting simple tank information Basic tank information Tank & event status information Slide 35

34 Monitoring: Managing tanks geographically Slide 36

35 Scheduling: Planning & managing tivities Slide 37

36 The People for Process Automation Thank you for your attention any questions? Slide 38