2016 COMPANY PROFILE
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1 2016 COMPANY PROFILE
2
3 AGILE SEALING #duci #gasket #o-ring
4 DUCI srl - Chiuduno (BG) headquarters sqm total area sqm covered area 65 employees Administration and Marketing Production Compound laboratory Optical inspection Packaging Mold maintenance DUCI srl - Chiuduno (BG) mold workshop 500 sqm total area 395 sqm covered area 5 employees CAD CAM design design and construction Molds DUCI srl - Chiuduno (BG) logistic center sqm total area sqm covered area 10 employees intake and separation of finished products stock and product warehouse integrated logistics for customers (EDI or standard) AFVC srl - Bolotana (NU) production plant sqm total area sqm covered area 129 employees Production Compound laboratory Optical inspection Packaging Mold maintenance Mixer for compound acceleration
5 about us DUCI has been making O-rings and rubber technical parts since We test and certify billions of pieces yearly and are recognized as a European leader in the industry. The cornerstone values of everything we do include skill, perseverance, resourcefulness, appreciation of our human resources, and an agile, get-it-done approach. Meticulous service and excellent value drive our continued growth. DUCI srl and its affiliate, AFVC srl, depend on two production sites, in Chiuduno (near Bergamo) and Bolotana (near Nuoro), one mold design and production center, and one state-of-the-art automated warehouse. Automated production lines, modern optical machines for inspecting and packaging parts make for unflaggingly high quality and productivity. certifications ISO 9001 ISO/TS ISO 14001
6
7 Always at your service!
8 30 25,5 23,9 25,5 27,2 28,6 29,5 20, ,2 8,3 11,3 6,9 8,3 10,5 10,6 9, ,2 14, turnover employees total employees in all DUCI Group locations (DUCI srl, AFVC srl, DUCI srl Tool Shop e DUCI srl Logistic Center)
9 business trend
10 WATER DISTRIBUTION ENERGY AUTOMOTIVE OTHER WATER DISTRIBUTION HEATING AND PLUMBING 5% 10% 13% 9% AUTOMOTIVE 14% PUMPS AND VALVES DISTRIBUTORS 49% branches of industry
11 applications HYDRAULICS SANITARY WATER INDUSTRY PLANT ENGINEERING 93% EUROPE 7% INTERNATIONAL 3% AFRICA 3% ASIA 1% USA market share
12 o-rings State-of-the-art materials and production systems have enabled the production of O-rings of consistently high quality. This has meant that designers have often been able to replace much more sophisticated seal elements with O-rings, making them the most widely-used static (and sometimes dynamic) sealing elements. For everything from the simplest applications to use in severe conditions in complex components, DUCI guarantees the unfailing performance you re looking for. The applications of O-rings have kept on expanding, greatly increasing the range of sizes made. The market now demands thousands of different diameter and cord combinations. DUCI s range is virtually infinite, from our smallest O-rings, with internal diameters of about 1 mm, to our largest ones, because our innovative new production system does away with any size limitations. Considering the combination of hundreds of compounds of different hardnesses, colors, and features, the possibilities are truly limitless.
13 products parts DUCI also designs and manufactures customized technical parts. Frames, shaped rings, and washers are just some examples of the types of parts we make internally. As a member of the Sealcore network, DUCI also can direct you to solutions for anything related to industrial sealing. Technical joints with metal or plastic parts, membranes, seals, lip seals... just to give you an idea what the Sealcore Network can provide.
14 approved compounds DUCI uses special materials, certified by specialized, independent external agencies to ensure it meets requirements of potability and safety. Download the complete list of DUCI certified compounds in the reserved area of duciguarnizioni.com. If you are not already registered, request your password at Approvals Country Special approved compounds EN682 Germany NBR EN549 Germany NBR VMQ WRAS BS6920 England NBR perox FKM FDA USA NBR perox HNBR VMQ FKM KTW D1 KTW D2 Germany NBR perox UL778 USA NBR perox CLP (ACS compliance) France NBR perox EN549 (DVGW) Germany NBR HNBR NSF61 USA perox W270 (TZW) Germany NBR perox W534 (DVGW) Germany perox EN681 (DVGW) Germany perox HNBR DM174 Italy NBR perox KIWA BRL-K17504 Netherlands perox USP 32 < 87 > USA perox U.S. Pharmacopeia 3A SANITARY USA perox UBA Germany perox
15 compound range 1241 VMQ 11% % HNBR 3% Various 19% 133,9 71,6 FKM 9% ,8 12,6 4,1 NBR 57% 0 NBR FKM VMQ HNBR VARIE main materials (impact on turnover) material consumption We have developed and applied over 500 different compounds to meet the demands of new applications and be active on many markets. Each material has been meticulously designed for optimal performance over time and to provide the best possible value. Each material can be made with hardnesses from 30 to 95 sh. and colors upon request. The staff of our laboratory is well-equipped with instrumentation for chemical analysis of compounds and, upon request, can develop customized compounds suitable to a wide variety of uses. Low temperatures, aggressive environments, and high-wear applications are just some problems solved by using the right compound.
16 advantages total customization of features (compound, finish, color) for each use an infinite range of O-rings sizes internal management of the entire production chain extensive STOCK SERVICE assortment minimum quantity order co-design
17 quality certificate
18 PRODUCTION raw material tool shop tool range R&D TR test friction force coefficient instrument TGA thermogravimetric TMA thermomechanical QUALITY CONTROL 100% optical dimensional inspection 100% visual inspection
19 production line mold chroming molding cryogenic deburring grinding tumble heat treatment ovens IR spectrophotometer dynamometer rheometer and viscometer aging test specimen molds for compression-set test PACKAGED & STORAGE automated warehouse under construction cardboard packaging special finishes and packaging special envelopes
20
21 factory
22 DUCI srl is a member of Sealcore: a network whose member companies exchange information, know-how, marketing, and contacts around the world. The foundations of the Network s success are flexible service, meticulous care of customer relationships, and attention to global market demands. Large sizes and endless O-Ring produced with an innovative step-molding method O-Rings in various compounds with many certificates of quality. From the automotive to the hydraulic and the food industry Molds design and manufacturing. Injection molding of custom made articles in many technopolymers and liquid silicon PTFE and HPP - High Performance Polymers. Stock shapes and customized engineered components
23 Q Rotary shaft oil seals and custom made articles in various elastomers, and rubber-to-metal Special and large size rotary shaft oil seals for the heavy duty industry Bearings and bushings for valves and other applications for the hydraulic, energy and metal industry Distribution warehouses for all SEALCORE Network products F.lli PARIS MILANO MODENA
24
25 All of us working for you!
26 contacts GENERAL MANAGER Antonio Duci SALES MANAGER Barbara Pezzotti RFQ Alex Zoppi Laura Carminati STOCK AVAILABILITY Giada Lancini ORDERS Daiana Donati Giada Lancini Francesca Vegini DELIVERY PROGRESS Zeula Belussi ADMINISTRATION Catya Duci TECHNICAL SUPPORT FOR COMPOUNDS Mircko Signorelli QUALITY AND ENVIRONMENT Mara Berzi LOGISTICS Anna Girotto
27
28 DUCI srl Via Monte Avaro, Chiuduno (BG) - ITALY info@duciguarnizioni.com T F AFVC guarnizioni industriali Zona industriale - lotto 7/ Bolotana (NU) - ITALY afvc@duciguarnizioni.com T F duciguarnizioni.com
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