30 th Oct Norhamidi Muhamad. Dept. of Mechanical Engineering, Universiti Kebangsaan Malaysia. APMA Forum

Transcription

1 Overview of Powder Metallurgy Activities in Malaysia 30 th Oct 2011 Norhamidi Muhamad Dept. of Mechanical Engineering, Universiti Kebangsaan Malaysia APMA Forum

2 Presentation outline Introduction Malaysian Powder Metallurgy and Particulate Materials Association (MPM 2 A) Overview of PM Activities - Industries Overview of PM Activities Research Center and Universities APMA Forum

3 Malaysian Powder Metallurgy and Particulate Materials Association (MPM 2 A) Registered officially on 1 Jun st AGM - 12 th August 2009 Objective of MPM 2 A The general objective: to promote research and development as well as commercialisation in the field of Powder Metallurgy and Particulate Materials in Malaysia. APMA Forum

4 MPM 2 A : Activities Powder Metallurgy and Particulate Material Symposium 1 st AMREC, SIRIM, Kulim Kedah (2007) 2 nd UITM, Shah Alam (2008) 3 rd UKM, Kuala Lumpur (2009) 4 th AMREC, SIRIM, Pulau Pinang (2010) 5 th UKM, Kuala Lumpur (14 th -15 Dec 2011) Talk to industries - cooperation with Malaysian Investment Development Authority (MIDA) Nov 2009 Seminar and Business Matching Programme: MIM workshop Identify as one of the target area (Pioneer status-tax incentives) APMA Forum

5 MPM 2 A: Activities.. 3 rd Powder Metallurgy and Particulate Material Symposium: th August APMA Forum

6 PM Activities Industries APMA Forum

7 PM Activities - Industries Three major companies producing parts using PM technologies Sumitomo Electric Sintered Components (M) Sdn. Bhd. (1989) Porite (M) Sdn. Bhd. (1991) Diamet Klang Malaysia Sdn. Bhd. (1992) One company producing part using MIM APMA Forum

8 Sumitomo Electric Sintered Components (M) Sdn. Bhd. Product focus Car and motorcycle parts Parts for Air con and refrigerator compressor Others(Bicyle,power tools electrical parts) Powder Usage Iron Powder Reduced Atomised Ton Components for automobiles and motorcycles Compressor parts for air-conditioners and refrigerator Copper 68 Graphite 35 Lubricant 31 Manpower : 350 workers APMA Forum

9 Sumitomo Electric Sintered Components (M) Sdn. Bhd. Sales Sales Forecast Year RM(mil) Ton Issues Manpower- difficult to get local people to join our company for the operator level Tool Making -Still need to purchase from Japan for complex tools and lead time to deliver the tools about I month APMA Forum

10 Porite (M) Sdn. Bhd. Product focus oilless bearing and pinion gear Automotive parts Electronic/ electrical parts /Home appliance Powder Usage Ton Copper/bronze 104 Brass 206 Iron 85 Manpower : 170 workers APMA Forum

11 Sales: RM24 million 2011 RM 19.2 million Porite (M) Sdn. Bhd. Issues Domestic market sales less than 20%, export 80% and effected by USD currency exchange. Raw material/ powder metal, import from over sea and Japan. Supply lead time longer and cost increasing. APMA Forum

12 Diamet Klang Malaysia Sdn. Bhd. Product focus By Application Ratio By Country Ratio 36.8% Thailand 2 Wheel Vehicle 44.82% 7.67% Compressor 0.75% Others 4 Wheel Vehicle 46.76% Malaysia 7.4% Others 5.1% Vietnam 11.8% 39.0% Indonesia Unit: 1,000 Malaysian Ringgit Application Sales Amount Ratio 4 Wheel Vehicle 2, % 2 Wheel Vehicle 2, % Compressor % Others % Total 5, % Country Malaysia Thailand Indonesia Vietnam Others Total Unit: 1,000 Malaysian Ringgit Sales Amount Ratio % % % % % % APMA Forum

13 Diamet Klang Malaysia Sdn. Bhd. Diamet Klang Sales Trend ISO:TS16949 Certification 6000 KRM/month South East Asia Economic Crisis ISO:TS16949 Certification st Factory Expansion Rocker Arm Sales Start R/A Thailand Japan Others Malaysia 1000 Unit : KRM/month Year APMA Forum

14 PM Activities Research Center and Universities APMA Forum

15 Institutions Involve in PM Research Research Institute: SIRIM AMREC (PM & MIM ~1996) Unversities: UKM - (PM and MIM (1996)) USM (PM) UiTM (MIM ~2000) University Petronas (PM & MIM ~2000) UM (PM) UTM UNIMAP UNITEN UTHM APMA Forum

16 EXAMPLES OF PROJECT: SIRIM - AMREC Areas Friction & Hard Materials Light/Ultralight Materials Ferrous Materials Project *Brake Pad for Light Rail Transit (LRT) Application *Coated High Speed Steel & Tungsten Carbide Tool Insert *Cu-C Composite Collector Shoe for LRT *Titanium/Titanium Alloy for Medical Implant *Aluminium Foam and Copper Foam for Heat Sink Application *SS316L Implant using Metal Injection Technique *Structural Steel using Warm Compaction Magnetic Materials NdFeB Bonded Magnet High Energy NdFeB Sintered Magnet APMA Forum

17 SIRIM AMREC (MIM) THE DEVELOPMENT OF FRACTURE FIXATION PLATES FOR ORTHOPEDIC APPLICATIONS Comply to International Standards: MPIF standard 35 - Materials Standards for Metal Injection Moulded Parts ISO Composition D ISO Biological Evaluation of Medical Devices Part 5 - tests for cytotoxicity- in Vitro methods APMA Forum

18 SIRIM AMREC (MIM) Up-Scaling of Prototype Titanium Alloy Implant for Dental and Craniofacial Application by Powder Injection Moulding Technique using Palm Oil Based Binder System Development of Inconel 718 Parts using Metal Injection Molding Technique for Aerospace Industry Application Placement Implant in Animal Model APMA Forum

19 MIM Binder Development UKM Development of Palm Oil Binder for Metal Injection Molding Process Application of tapioca starch as a binder system Optimisation processes parameters Micro Metal Injection Molding Flow Analysis in Metal Injection Molding Processes Moldflow and in house software PM Simulation of thermal mechanical properties of Warm Compaction Process APMA Forum

20 Terima Kasih APMA Forum