WAX ADDITIVES FOR LUBRICANTS

Transcription

1 FORMING & PROTECTION WAX ADDITIVES FOR LUBRICANTS

2 2 3 INDUSTRIAL FLUIDS - WAXES CONTENT GENERAL OVERVIEW 4 7 TEMPORARY CORROSSION PROTECTION 8 9 PTFE-PRODUCTS CERETAN MECHANISM OF WAX IN FORMING FLUIDS 14

3 For more than 180 years, MÜNZING has been helping its customers perfect their products by creating specialty additives that are precisely right for them. As a highly regarded, privately owned company headquartered in Abstatt, Germany, MÜNZING has a presence in more than 40 countries and is a technology-driven organization with an extensive network of highly skilled R&D and technical service professionals. Our manufacturing plants in America, Europe and Asia have broad syn- thesis and formulation capabilities in order to best serve our global customer base. Our additives have achieved worldwide recognition for their performance, quality and technical innovation. This first-class product line includes defoamers, dispersants, rheology modifiers, emulsifiers, wetting and leveling agents, micronized and coated waxes, and wax dispersions and emulsions. CERETAN Spherical micronized waxes CERETAN spherical micronized waxes are produced using our highly advanced spraying technology. Not only is their particle shape unique but also the way they enhance your formulation. The spherical shape offers a very even surface, improves the dispersing properties and redu ces the amount of wax usage due to its high efficiency. The generation of dust during the incorporation process is redu ced, because of the narrowly defined particle size distribu tion of our spray micronized waxes. We guarantee a D 99 value, which reduces the probability of oversized particles being contained in your formulation. The sphere makes the difference. Air milled waxes Spray micronized waxes LUBA-print Wax dispersions Our high quality wax dispersions are a necessity for all custo mers, who prefer working with a ready-made dispersion in contrast to a dry wax. The ease of incorporation is one of the major advantages of the liquid products. Being an expert for wax additives our technical service team will help you improve your surface properties of your products. In close cooperation with you, our modern laboratory and staff are at your disposal to develop and formulate wax disper sions to meet your specific needs and provide the desired effects.

4 4 5 INDUSTRIAL FLUIDS - WAXES General overview GENERAL OVERVIEW MICRONIZED WAXES General overview Product Chemistry of additive Carrier system Base fluid Additive CERETAN M 82 * Montanester f CERETAN MA 7008 CERETAN MA 7020 CERETAN MA 7019 CERETAN MA 7050 CERETAN MA 7080 EBS mp EBS mp CERETAN MC 6015 Carnauba mp CERETAN MF 5108 PTFE mp CERETAN MM 8015 Ester mp Anti-graffiti Bike chain lubricant Care products (car) Care products (floor) GENERAL OVERVIEW WAX DISPERSIONS LUBA-print & LUBARIT Chemistry of additive Carrier system Base fluid Additive 138/E PTFE w 164/G Amide w 164/R Amide w 204/F * Co-polymer w 204/P * Co-Polymer w 204/W * Co-Polymer w 267/A * PTFE e 267/B * PTFE o 280 AG * Paraffin Blend w 280/F Paraffin Blend w Anti-graffiti Bike chain lubricant Care products (car) Care products (floor) e = ester ep/aw = extreme pressure additive ( phoshporic acid ester combination) f = flakes mp = miconized powder o = oil s = solvent w = water

5 Cutting paste Die casting (Aluminium, ) EP-Additive Hot forging (release agent) NSF-H1 lubricants Oil based lubricant (deep drawing) Polymer sealing Screw coatings Sinter metal (dry wax lubricant) Temporarry corrosion protection Transport protection (anti-scratch) Tube forming Water based dry lubricant (deep drawing) Wet wire drawing General overview Cutting paste Die casting (Aluminium, ) EP-Additive Hot forging (release agent) NSF-H1 lubricants Oil based lubricant (deep drawing) Polymer sealing Screw coatings Sinter metal (dry wax lubricant) Temporarry corrosion protection Transport protection (anti-scratch) Tube forming Water based dry lubricant (deep drawing) Wet wire drawing Recommended Highly recommended further Wax Dispersions on Page 6 7 * Experimental product availability on request

6 6 7 INDUSTRIAL FLUIDS - WAXES General overview GENERAL OVERVIEW WAX DISPERSIONS General overview LUBA-print & LUBARIT Chemistry of additive Carrier system Base fluid Additive 280/W Paraffin Blend w 288/B Wax Blend w 320 PE o 434/F Carnauba w 466/F PP w 499 PE w 506 * Ester w 551/2 PE w 645/A Polyamid w 650/C Wax Blend s 680/F PE w 901/A Wax Blend e 904/B Additivated mineral oil o/e 934/W (ND) PTFE s 942 PE w 965/A Carnauba w 967/A Wax Blend w 3000/B-1 P-Ester Fatty acid ester ep/aw 3520 PE w 5500 PE w EXP 6150/1 * P-Ester neutralized ep/aw KL 30 Ester w T-152/D30 T-152/D30-T T-152/D40 * T-152/D60 Wax Blend s Anti-graffiti Bike chain lubricant Care products (car) Care products (floor) e = ester ep/aw = extreme pressure additive ( phoshporic acid ester combination) mp = miconized powder o = oil s = solvent w = water

7 Cutting paste Die casting (Aluminium, ) EP-Additive Hot forging (release agent) NSF-H1 lubricants Oil based lubricant (deep drawing) Polymer sealing Screw coatings Sinter metal (dry wax lubricant) Temporarry corrosion protection Transport protection (anti-scratch) Tube forming Water based dry lubricant (deep drawing) Wet wire drawing General overview Recommended Highly recommended * experimental product availability on request

8 8 9 INDUSTRIAL FLUIDS - WAXES Temporary Corrosion Protection TEMPORARY CORROSION PROTECTION Temporary Corrosion Protection LUBA-print & LUBARIT Chemistry of additive Carrier system Base fluid Additive Active substance based on 204/F * Co-Polymer w cp 204/P * Co-Polymer w cp 204/W * Co-Polymer w cp+ci 280/F Paraffin w pa 280/W Paraffin w pa 501/S-100 PE s pe 904/B Additivated mineral oil o/s ci 3000/B-1 P-Ester Fatty acid ester ep/aw ep T-152/D30 T-152/D30-T T-152/D40 * T-152/D60 Wax Blend s pa Removal with hot alkaline water / cleaner ci = corrosion inhibitor cp = co-polymer e = ester ep/aw = extreme pressure additive ( phoshporic acid ester combination) h = hour o = oil pa = paraffin-blend pe = Polyethylen s = solvent w = water * experimental product availability on request ** can be improved by a combination with resin and corrosion inhibitor up to > 1000 h

9 Dilution with deion water (yes / no) Saltspray test time (15µm dry film) Saltspray test time (30µm dry film) Hydrophobicity improvement as additiv Film hardness improvemnt for T-152/ Dewatering fluid (protection fluid) Special features y 12 h 50 h Repellent effect y 22 h 70 h Repellent effect n 30 h 78 h y Temporary Corrosion Protection y n n y n 30 h 480 h ** available with several flash points (D 30 / D 40 / D 60 ) Recommended Highly recommended

10 10 11 INDUSTRIAL FLUIDS - WAXES PTFE-Products PTFE-PRODUCTS Product Chemistry of additive Carrier system Basefluid Additive CERETAN MF 5108 PTFE mp CERETAN VP 1029 * PTFE mp LUBA-print 138/E PTFE w LUBA-print 934/W (ND) PTFE s LUBARIT 267/A * PTFE e LUBARIT 267/B * PTFE o PTFE-Products e = ester mp = miconized powder o = oil s = solvent w = water * experimental product availability on request ** specific ester system ist approx. 75 % bio-degradable

11 Active substance Fineness Bio degradable (yes / no) 100 % 100 % D 50 = 3,0 µm D 99 = 8,0 µm D 50 = 4,5 µm D 99 = 7,0 µm n n 60 % approx. 220 nm n 32 % approx. 2 µm n 20 % very fine to transparent; not measurable y ** 20 % D 90 = 1,0 µm n Recommended Highly recommended PTFE-Products

12 12 13 INDUSTRIAL FLUIDS - WAXES CERETAN CERETAN Product Wax type Care products Cutting paste Dry lubricants (water based) CERETAN MA 7008 CERETAN MA 7019 CERETAN MA 7020 CERETAN MA 7025 CERETAN MA 7050 CERETAN MA 7080 Amide Wax (Ethylene bis(stearamide)) CERETAN A 71 Amide Wax (Erucamid) CERETAN MC 6015 Carnauba Wax CERETAN MT 9120 CERETAN T 91 CERETAN P 21 Fischer-Tropsch Polypropylene CERETAN MF 5108 PTFE (Polytetraflourethylene) CERETAN VP 1029 ** PTFE (Polytetraflourethylene) CERETAN M 82 * CERETAN MM 8015 Refined Montanester, partially saponified Refined Montanester, partially saponified * non-standard product ** experimental product - availability on request CERETAN

13 Lubricants (water based) Sinter metal Thickening effect Wet wire drawing Wire rope lubricants Recommended Highly recommended CERETAN

14 14 15 INDUSTRIAL FLUIDS - WAXES Mechanism of wax in forming fluids Wax particles (yellow) preventing metal to metal by ball bearing spacer effect Wax film (blue) provides additional protection Wax melts, viscous liquid facing metal on both sides Metal Metal Metal Metal plates moving against each other - motion Metal Wax is still solid [ T < Tm ] Wax melts [ T > Tm ] Wax as dry film Wax particles preventing metal to metal contact Metal Wax melts, yellow viscous liquid facing metal on both sides Metal Metal Metal plates moving against each other - motion Metal Wax is still solid [ T < Tm ] Wax melts [ T > Tm ] Wax inside oil

15 Notes

16 Contact MÜNZING CHEMIE GmbH Münzingstrasse Abstatt GERMANY Phone Fax info@munzing.com MÜNZING CHEMIE Iberia S.A.U. Carrer Temple, 15 1 derecha ES08911 Badalona (Barcelona) SPAIN Phone Fax iberia@munzing.com MÜNZING Micro Technologies GmbH Dr.-Bergius-Strasse Elsteraue GERMANY Phone Fax ceretan@munzing.com MÜNZING North America 1455 Broad Street, Suite #3 Bloomfield NJ USA Phone Toll Free Fax info@munzing.us MUNZING Mumbai Pvt. Ltd. Raheja Chambers 2nd Floor, 233 DBS Business Center, Nariman Point Mumbai INDIA Phone india@munzing.com MÜNZING International S.a.r.L. 23, rue Aldringen L-1118 LUXEMBOURG Phone Fax benelux@munzing.com MÜNZING Shanghai Co.Ltd. Rm 1701B-1703A No. 20, Lane 1228, ZRT Tower Jiangchang Rd. Shanghai P.R. CHINA Phone Fax info@munzing.cn Visit our website for more information for international representatives MUE_2018_018-EN-V02_02 18