Manufacturing Facilities. Oil-and-gas Equipment. Excavating Machines. Crushing and Grinding Equipment. Machines for Cement Industry

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2 Manufacturing Facilities... 4 Oil-and-gas Equipment... 6 Excavating Machines... 7 Crushing and Grinding Equipment... 8 Machines for Cement Industry... 9 Materials Handling Equipment Induration Machines Sintering Plants Blast Furnace Equipment Continuous Casting Machines Rolling Mills and Processing Lines Presses Rolls for Hot and Cold Rolling Mills Iron and Steel Products Map of Deliveries

3 The Uralmashplant Joint-Stock Company is the leading Russian supplier of plants and machinery for oil-and- gas production and mining sectors, as well as the iron and steel industry. In the middle of 90ths, the Uralmashplant was included in OMZ United Heavy Machinery (Uralmash Izhora Group), and since 2007 it constitutes a part of the Machine-Building Corporation Uralmash. Engineering, marketing and sales of equipment are organized on a product basis: Oil-and-gas Division: complete mobile, cluster, and stationary drilling rigs with capacity from 160t to 600t, sets of drilling equipment. Mining Equipment Division: mining shovels and draglines, grinding and crushing equipment, cement production machinery, etc. Metallurgical Equipment Division: sintering equipment, pelletizing plants, presses, blast furnace equipment, continuous casters, equipment for hot and cold rolling shops, rolls for rolling mills, etc. NPO VNIIMETMASH focuses on design and engineering of materials handling equipment: heavy-duty cranes for iron and steel companies, materials handling machinery for nuclear power plants, special- and general-purpose overhead travelling cranes. We strive to become a world-class machine-building company, which will be able to fully meet the Customer's needs. The Uralmashplant Joint-Stock Company has a complete production cycle: engineering, steel-making, welding, machining and assembly departments. 3

4 MANUFACTURING FACILITIES Steel-making Plant Foundry working up to international standards like DIN, ASTMA 781, API Electric arc furnaces with capacity from 0.5t to 30 t 100t Ladle furnace (castings weighing up to 100t) Other steel-making facilities - Vacuum vessels for ingot-making - Electric arc furnaces of 3 and 1.5t - Cupola with a 5t tank - Non-ferrous casting shop with a 0.5t electric arc furnace. Press Plant Hydraulic presses with force from 1200 to tf (forgings weighing up to 80t) Other presses: - 7t Die hammer; - 3t Steam-power press; - Air-operated hammers, from 0.5t to 7t. Heat treatment, induction hardening, nitriding, case hardening Interim and final heat treatment of parts: normalizing, tempering, quenching + hightemperature tempering, ageing, hardening Special-purpose surface impregnation - Nitriding - Case-hardening Induction hardening facilities are also available. 4

5 Welding Plant Machining Plant Machine Assembling Plant MANUFACTURING FACILITIES Facilities for fabrication of large steel structure. Annual output: t. Welding methods used at Plant - Semi-automatic gas-shielded (argon-based) welding; - Automatic welding; - Manual arc welding. Hard-facing; - Carbon and stainless steel; - Non-ferrous and hard alloys. Thermal cutting of metal sheets and plates - Gas-oxygen cutting method plate size up to 250mm. - A i r - p l a s m a c u tt i n g m ethod sheet/plate size up to 20mm. Complex of CNC facilities for rough machining and finishing with output up to t/a: Parts of various products in the Company's product mix Parts for further welding for various products in the Company's product mix Rolls for hot- and cold-rolling mills We are able to fabricate steel structures for machine-building applications coming in various shapes and weighing up to 50 t (up to 100t in individual cases). Optimal overall dimensions of parts for a s s e m b l i n g m a c h i n e s a r e u p t o 12000х3000х3000 mm, and possible overall dimensions are max х 3000х3000 mm. 5

6 OIL-AND-GAS EQUIPMENT We design and supply drilling equipment for the oil- and gas-production industry. About 15,000 nos. drilling rigs for on-shore and off-shore applications have been manufactured since We have supplied our products to the Customers in 27 countries of the world. New generation drilling rigs: - Stationary drilling rigs, capacity from 225t to 450t, modular configuration, readyto-operate; - Cluster drilling rigs of train type, capacity from 225t to 450t, modular configuration, ready-to-operate; - Mobile drilling rigs, capacity from 125t to 220 t; - Sets of drilling equipment, capacity from 160 to 320 t, for installation on offshore platforms and modernization of drilling rigs; - Components and spares (mud pumps, rotors and draw works, crown blocks, hook blocks, swivels, etc.). Services: - Supervision of installation and commissioning; - Diagnostics of current condition of facilities; - Repair of equipment; - Parts and components depots in operating regions. 6

7 EXCAVATING MACHINES The Uralmashplant supplies high-performance excavating machines for open-pit mining of minerals. We have a complete production cycle for the mining equipment: from elaboration of design documentation to erection at site and after-services. Since 1948 we have supplied the following equipment to our Customers worldwide: 3 Over nos. excavating machines with buckets measuring over 3 m ; 28 nos. high-performance mining 3 shovels with m bucket; 251 nos. walking draglines with m bucket. 13 sizes of walking draglines with m bucket and boom length of m, including 6 modifications with improved specific ground pressure. Crawler-mounted mining shovels mobile machines based on EKG-5A and EKG-12 models which are also in our product mix. At the Customer's request, the machines are equipped with buckets of different types and modified for specific operating conditions. C r a w l e r - m o u n t e d o p e n - m i n e excavators (mining shovels ) designed for high-performance operation under various climatic and mining conditions. 7

8 CRUSHING AND GRINDING EQUIPMENT We manufacture a wide size range of crushing and grinding equipment on the basis of our own engineering. Over 5000 nos. crushers and mills for various applications have been manufactured since Our crushing machines ensure stable operation without backup machines both within the Arctic circle and tropics; at crushing plants and directly in open pits; processing of any materials from titanomagnetite ores to clay kimberlite. Design and engineering of modern highperformance crushing and grinding lines; Complete delivery of cone crushers for coarse, reducing, intermediate and fine crushing, simple-swing jaw crushers with remote crushing gap adjustment; Complete delivery of ball, rod, ore and pebble mills, dry and wet autogenous grinding mills; Complete delivery of modern crushing and grinding equipment for cement industry; Installation at site; Supply of spare parts; Service, including equipment repair at the Manufacturer's. 8

9 CEMENT PRODUCTION EQUIPMENT Up to the end of the sixties of the last century the Uralmashplant was an only large supplier of cement-making equipment, particularly, rotary kilns, crushers and mills. At the beginning of this millennium the Company restored and is successfully expanding the cement production equipment jointly with renowned design companies from abroad. On the basis of their engineering, we manufacture various equipment for new cement plants. Gear boxes for mills and rotary kilns weighing up to 130 t; Mills for raw materials and cement: - 2,6х13 (throughput: raw materials 40 t/h, clinker 26 t/h) - 3,2х15 (throughput: raw materials 80 t/h, clinker 59 t/h) Shells for mills and rotary kilns: - Mills: 2х10,5; 2,2х13; 2,6х13; 3х14; 3,2х15; 4х13,5 - Shells and sections of rotary kilns: bay, banding, recovery zone sections, coming in different diameters, max. 100mm thick; Charge and discharge covers for various mill sizes; Welded and floating tyres for different kiln sizes; Girth gears and girth gear pinions; Idlers with capacity of 300, 400, 660 and 1000 t; Toothed couplings, splined couplings. 9

10 MATERIALS HANDLING EQUIPMENT The Uralmashplant is one of Russia's few companies with a complete production cycle for heavy-duty materials handling equipment. Our cranes ensure operation of iron and steel works and carry out handling operations in steelmaking, rolling mill, press and forging, heat-treatment workshops. In recent years several unique cranes have been manufactured using our engineering, including 450t capacity pouring cranes for Magnitogorsk Iron and Steel Works and 520t capacity crane for Severstal Company. Full-swing travelling cranes for reactor halls were supplied to Kudankulam nuclear power plant, India. Full-swing cranes; Refueling machines and trestle cranes for nuclear power plants; Charging box-magnet cranes; Turnaround charging cranes; Pouring cranes; Retrieving magnet cranes; Handling equipment for radioactive waste disposal. 10

11 INDURATION MACHINES The Uralmashplant is an only Russia's designer and supplier of travelling-grate induration machines. Since 1964, about 50 nos. pellet plants with travelling-grate induration machines of sq.m effective area and component equipment of the required capacity for various technologies have been developed and put into operation. Travelling-grate induration machines are used for production of pellets from iron ore and nickel concentrates, chromium ores, phosphorites, as well as for production of a cement clinker, non-waste processing of slate coal and other technologies related to roasting. The Company focuses on design and engineering, manufacture and service of induration machines providing high efficiency and environmental safety of operations. Complete delivery of new generation travelling-grate induration of any effective area and capacity; Revamping of the existing pellet plants using modern technologies and efficient gas flow systems with the re-use of the existing production buildings, foundations, and utility lines as much as possible; Delivery of individual components and spares for induration machines. 11

12 SINTER PLANTS The Uralmashplant supplies production complexes based on travelling-grate sintering 2 machines of 18 to 592m grate area and capacity up to 4.7 MTPA. Since 1934, 158 nos. sintering machines have been developed and put into operation. These machines are based on the continuous process and intended for sintering of fine iron ores and concentrates and partial removal of detrimental impurities (sulfur, phosphorus, etc) and for phosphorite firing and production of cement clinker. Complete delivery of modern highperformance sintering machines of any grate area with automation system; Revamping of sinter plants including extension of sintering area with the re-use of the existing production buildings, foundations, and utility lines as much as possible; Delivery of individual components and spares for sinter plants; High-performance ignition furnaces with roof-mounted burners. 12

13 BLAST FURNACE EQUIPMENT The Uralmashplant supplies various equipment for blast furnaces. For decades a considerable part of blast furnaces in Russia, Ukraine, Kazakhstan, Eastern Europe, India, and China were equipped with efficient and reliable equipment of Uralmash make. Underfire feed system for BF charge materials: - Inclined, vertical, horizontal conveyors, - Vibrating feeders, - Vibrating screens for removal of sinter and coke fines, - Weighing devices for coke and iron ore materials, - Lifters and shut-off devices, - Material flow switches. Machines and mechanisms for charge feed to the blast furnace charging device: - Skips, - Skip winches, - Cable pulleys. Machines and mechanisms for blast furnace top arrangements: - Charge distributors, - Charging devices, - Bell beams, - Bell control winches; Machines and mechanisms for blast f u r n a c e t a p p i n g, h a n d l i n g a n d transportation of cast iron and slag. 13

14 CONTINUOUS CASTING MACHINES We design continuous casting machines for slabs, blooms and billets with production capacity up to 3 MTPA. Since 1959, 154 nos. continuous casters were developed and put into operation at steelmaking plants in Russia, CIS, Slovakia, Poland, Roumania, Bulgaria, Pakistan and other countries. All our continuous casters have radial or vertical moulds with further multipoint strand unbending according to a certain law in order to minimize deformation at the freeze line. Slab casters (billets with cross section of х sq. mm) Bloom casters (billets with cross section of х sq. mm) Continuous casters for rounds (diameter mm) 14

15 ROLLING MILLS AND PROCESSING LINES The Uralmashplant supplies domestic and foreign companies with equipment for hot- and cold-rolling mills. technological About 300 nos. rolling mills, processing lines and other rolling-mill equipment for ferrous and non-ferrous industries in 29 countries of the world were developed and put into operation since Recently, the company have modernized several existing rolling mills and processing lines and built new machines based on unique technical solutions. Hot-rolling Mill Equipment: - Continuous billet mills; - Heavy section mills; - Universal beam mills; - Rail and structural mills and straightening machines, heat-treatment equipment; - Wheel- and ring-rolling mills; - Plate finishing machines and lines. Cold-rolling Mill Equipment - Cold rolling mills (reversing mills, tandem mills, single- and double-stand skinpass/ temper mills, coupled pickling and rolling lines); - Strip processing line (continuous pickling lines, hot-dip galvanizing lines, continuous annealing lines); - Finishing lines (tension levellers, strip preparation lines, cut-to-length and slitting lines, sheet and coil packing lines). 15

16 PRESSES We are proud of our unique experience in design and manufacture of presses for various applications. Since 1935, over 250 nos. heavy-duty hydraulic presses with force from 20 to 300 MN have been manufactured, including open- and closed-die forging presses, stretchers and pipe bending machines for companies of Russia, Ukraine, Kazakhstan, Poland, Roumania, China. Open-die forging presses with force up to 150 MN; Closed-die forging presses, stamping presses with force to 300 MN; Extrusion presses with force from 20 MN to 300 MN; Presses with force to 100 MN for application of Al sheath to power cables; Stretchers with force from 3.5 MN to 60 MN; Pipe bending machines for production of branch pipes, OD from 28 mm to 1420 mm; Panel bending machines for gas-proof panels; Computer-aided lines for aluminum alloy products on the basis of horizontal hydraulic presses with force from 16 MN to 200 MN; Presses for ceramic tiles production; Presses for chipboard production; Vulcanizing presses; Radioactive waste compacting presses; Strengthening presses for non-magnetic steel shrouds using high-pressure hydraulic stretching method; Processing lines for Ti- and Zr-sponge. 16

17 ROLLS FOR HOT- AND COLD-ROLLING MILLS The Uralmashplant manufactures forged steel backup and work rolls for hot- and coldrolling mills. We supply our rolls to 14 countries of the world and have long-term contracts with steelmaking companies of Russia, Kazakhstan, India, China, and Pakistan. Work rolls for sheet mills Backup rolls for sheet mills Rolls for blooming and slabbing mills Rolls for billet mills Rolls for rail-and-structural mills Rolls for section and bar mills Vertical rolls for plate mills Roll sleeves Rolls for pipe rolling mills Work rolls for rolling, skin-pass/ tempering and reversing mills Backup rolls for rolling, skin-pass/ tempering and reversing mills Chevron rolls 17

18 IRON AND STEEL PRODUCTS The Uralmashplant has an extensive practical background in design of manufacturing processes for semi-finished metal products according to the highest requirements of the Customers in compliance with the Russian and international standards. Our casting plant operates according to the international standards, such as DIN, ASTMA 781, API. Our manufacturing site is equipped with a unique refining unit a ladle-furnace by FUKS Systemtechnik Germany, which allows production of steel of the specified chemical composition, temperature, and purity. Forgings of carbon, structural, tool, and stainless steel grades for the power engineering industry, iron and steelmaking companies, machine-building sector; Blanks for rotors and disks of steam and gas turbines and rotors of turbine generators; Open die-forgings and sheet stampings for various industrial applications; Shaped steel castings coming in various configurations and applications of structural, carbon and alloy steel, heatand corrosion-resistant steel with special properties; Iron castings for metallurgical, chemical applications (components of columns), cast iron tubings for the underground application. 18

19 GEOGRAPHY OF SUPPLY Russia USA Cuba Bolivia Belorussia Poland Germany Czechia Slovakia Ukraina France Hungary Romania Serbia Bulgaria Spain Macedonia Italy Syria Greece Iran Morocco Algeria Egypt Kazakhstan Pakistan Afghanistan India China Vietnam Korea Japan Nigeri Indonesia Metalloinvest, EvrazHolding, ММК, S e v e r s t a l, G a z p r o m ( B u r g a z ), Surgutneftegaz, Turkmengaz, NLMK, UGMK, ОМК, ТМК, Norilskiy Nikel, Evrocement group, ArcelorMittal, Visakhapatnam Steel Plant, VSMPO- AVISMA, Severniy GОК, Kazchrom, etc. are among our Customers. Equipment of Uralmash make is operating in 42 countries of the world. Currently, we are proud of our long-term partnership with iron and steel-making companies of Russia, Bulgaria, Roumania, China, India, Pakistan, Ukraine, Kazakhstan, and other countries. 19

20 Pervoy Pyatiletki sqr., Ekaterinburg, Russia, Phone: Fax: (343), (343)