Flux Cored Wires Dual Shield

Transcription

1 Flux Cored Wires Dual Shield BETTER. FASTER. EASIER

2 Dual Shield ESAB s family of flux cored wires, the Dual Shield X Series, represents the culmation of 50 years of dustry-leadg novation from ESAB. These 21st century wires offer advancements that make this new series much more forgivg than traditional flux cored wires, especially for less experienced welders. + More forgivg than traditional flux cored wires + Higher top-end current levels for out-of-position weldg + Broader operatg ranges + Higher deposition rates out-ofposition applications + Low spatter levels + Exceptional slag removal Dual Shield X wires offer higher topend current levels for out-of-position weldg, offer broader operatg ranges and can yield higher deposition rates out-of-position applications. The X-Series also retas many of the properties that make Dual Shield the flux cored brand of choice: low spatter levels, exceptional slag removal and excellent bead profiles. + Excellent bead profiles Dual Shield X... Makg less experienced welders better. And makg better welders great. 1

3 Dual Shield 700X TYPICAL MECHANICAL PROPERTIES Shieldg Gas CO 2 Yield Strength 79 ksi, 545 MPa Tensile Strength 87 ksi, 600 MPa Elongation (In 2, 51 mm) 29% CHARPY V-NOTCH PROPERTIES Dual Shield 700X is a high deposition, deep penetration wire for jog of heavy structural steel components. Designed for flat and horizontal position weldg usg CO2 shieldg gas, this X Series wire provides high deposition rates, high efficiency and excellent performance. The bead contour, smooth ripple and slag chemistry allow easy slag removal even narrow groves. Shieldg Gas CO 2 Testg Temperature 0 F (-18 C) 49 ft-lb, 66 J F ( C) 33 ft-lb, 45 J Classifications and Approvals + AWS A5.20: E70T-1CH8/T-9CH8 + ASME SFA CERTIFIED BY C.W.B.- CSA W48 + A.B.S.- 2SA,2YSA + DNV III YMS + L.R. - 3S,3YS Industries + Earth Movg Equent + Heavy Equent + Large Steel Components WELD METAL ANALYSIS Shieldg Gas CO 2 C 0.035% Mn 1.50% Si 0.55% P 0.011% S 0.015% Weldg Process + FCAW Recommended Shield Gas + CO 2 2

4 Dual Shield 700X Diameter (mm) Wire Feed Speed (cm/m) DEPOSITION TABLE Shieldg Gas TTW Dist. (mm) Deposition Rate lb/hr (kg/hr) Efficiency (%) 1/16 (1.6) (254) CO 2 3/4 (19) 2.8 (1.3) (305) CO 2 3/4 (19) 3.5 (1.6) (356) CO 2 3/4 (19) 4.2 (1.9) (406) CO 2 3/4 (19) 4.9 (2.2) (457) CO 2 3/4 (19) 5.6 (2.5) (508) CO 2 3/4 (19) 6.3 (2.9) (559) CO 2 3/4 (19) 7.0 (3.2) (610) CO 2 3/4 (19) 7.7 (3.5) (660) CO 2 3/4 (19) 8.4 (3.8) 81 3/32 (2.4) (381) CO 2 1 (25.4) 12.7 (5.8) (508) CO 2 1 (25.4) 16.9 (7.7) (635) CO 2 1 (25.4) 21.1 (9.6) (762) CO 2 1 (25.4) 25.0 (11.3) / / /2 3

5 Dual Shield 710X Recommended Shield Gas + CO 2 TYPICAL MECHANICAL PROPERTIES As Welded Shieldg Gas CO 2 Yield Strength 75 ksi, 520 MPa Tensile Strength 87 ksi, 625 MPa Elongation 28% As Welded Shieldg Gas 75% Ar / 25% CO 2 Yield Strength 83 ksi, 570 MPa Tensile Strength 93 ksi, 640 MPa Elongation 27% Dual Shield 710X is an all-position flux cored wire for general purpose weldg. It provides outstandg operator appeal with an easily controlled arc, improved operation at both lower and higher current levels, mimal spatter and easily removed slag. Dual Shield 710X can be used with either 100% CO2 or a 75/25 Argon CO2 gas mix, however pure CO2 is recommended applications where weld jot restrat is high. Classifications and Approvals + Seismic Certified D + AWS A5.20: E71T-1C-DH8/T-1M/T-9C-DH8/T-9M + AWS A5.20: E71T-1M/T-9M H8 + ASME SFA CERTIFIED BY C.W.B.- CSA W48 + ABS - 3SA, 3YSA + DNV III YMS + L.R. - 3S,3YS Industries + Civil Construction + Light Equent + Barges + General Fabrication + Shipbuildg + Rail Road Car Weldg Process + FCAW CHARPY V-NOTCH PROPERTIES Shieldg Gas CO 2 Testg Temperature 0 F (-18 C) 57 ft-lb, 77 J -20 F (-29 C) 49 ft-lb, 66 J Shieldg Gas 75% Ar / 25% CO 2 Testg Temperature 0 F (-18 F) 75 ft-lb, 102 J -20 F (-29 C) 50 ft-lb, 68 J WELD METAL ANALYSIS Shieldg Gas CO 2 C 0.03% Mn 1.4% Si 0.5% P 0.007% S 0.009% Ni 0.4% Shieldg Gas 75% Ar / 25% CO 2 C 0.03% Mn 1.5% Si 0.6% P 0.005% S 0.009% Ni 0.4% 4

6 Dual Shield 710X Diameter (mm) DEPOSITION TABLE Wire Feed Speed (cm/m) Shieldg Gas Deposition Rate lb/hr (kg/hr) Efficiency (%).045 (1.2) (483) CO (1.5) (559) CO (1.77) (635) CO (2.04) (711) CO (2.31) (787) CO (2.54) (864) CO (2.81) (940) CO (3.08) (1.4) (406) CO (1.81) (432) CO (1.81) (457) CO (2.04) (483) CO (2.17) (508) CO (2.27) (533) CO (2.4) (559) CO (2.5) (584) CO (2.63) (610) CO (2.72) (635) CO (2.86) 82 1/16 (1.6) (356) CO (1.9) (406) CO (2.22) (457) CO (2.54) (508) CO (2.86) (559) CO lbs/hr (610) CO lbs/hr CO lbs/hr 81 VERTICAL UP WELDING PARAMETERS

7 Dual Shield 710X /8-1/ /2-5/ /2-3/ /8-3/ / / /8-3/ / /4 6

8 Dual Shield 710X-M Recommended Shield Gas + 75% Ar 25% CO 2 TYPICAL MECHANICAL PROPERTIES Shieldg Gas 75 Ar / 25 CO 2 Yield Strength 74 ksi, 510 MPa Tensile Strength 83 ksi, 570 MPa Elongation (In 2, 51 mm) 29% As Welded Shieldg Gas CO 2 Yield Strength 68 ksi, 470 MPa Tensile Strength 77 ksi, 530 MPa Elongation (In 2, 51 mm) 30% Dual Shield 710X-M provides outstandg operator appeal with an easily controlled arc, improved operation at both lower and higher current levels, mimal spatter and easily removed slag. Dual Shield 710X-M is designed to be used with 75/25 Argon CO 2 gas mix, however pure CO2 may also be used. Classifications and Approvals + Seismic Certified D + AWS A5.20: E71T-1MD/T-9MD H8 + AWS A5.20: E71T-1C/T-9C H8 + ASME SFA CERTIFIED BY C.W.B.- CSA W48 + ABS-35A, 3YSA + MIL-E-24403A MIL-71T-1M + DNV-111 YMS + LR-3Y40S (H10) + GL Industries + Barges + General Fabrication + Light Equent + Rail Road Car + Civil Construction + Shipbuildg Weldg Process + FCAW CHARPY V-NOTCH PROPERTIES Shieldg Gas 75 Ar / 25 CO 2 Testg Temperature 0 F (-18 C) 72 ft-lb, 97 J -20 F (-29 C) 56 ft-lb, 76 J Shieldg Gas CO 2 Testg Temperature 0 F (-18 F) 60 ft-lb, 81 J -20 F (-29 C) 33 ft-lb, 45 J WELD METAL ANALYSIS Shieldg Gas 75 Ar / 25 CO 2 C 0.04% Mn 1.3% Si 0.5% P 0.012% S 0.008% Shieldg Gas CO 2 C 0.04% Mn 1.0% Si 0.3% P 0.012% S 0.008% 7

9 Dual Shield 710X-M Diameter (mm) DEPOSITION TABLE Wire Feed Speed (cm/m) Shieldg Gas TTW Dist. (mm) Deposition Rate lb/hr (kg/hr).045 (1.2) (1143) 75/ (16) 11.5 (5.2).052 ( (317.5) 75/ (19) 3.0 (1.4) VERTICAL UP WELDING PARAMETERS /8-1/ /2-5/ /2-3/ /8-3/ / / /8-3/ / /4 8

10 Dual ShieldII 711X Industries + Rail Road Car + Civil Construction + General Fabrication + Shipbuildg Weldg Process + FCAW (Flux Core) Recommended Shield Gas + CO 2 TYPICAL MECHANICAL PROPERTIES Dual Shield II 711X is an all-position flux cored wire that displays exceptional impact properties combation with CO2 shieldg gas. This flux cored wire was developed to jo low and medium carbon steels where higher impacts and toughness are required. As with all X Series wires, Dual Shield II 711X offers higher top-end current levels for out-of-position weldg, broader operatg ranges and higher deposition rates out-of-position applications. Applications clude construction, shipbuildg, rail car, light and heavy equent, and general fabrication where exceptional impacts are required. Weld metal analysis is similar to Atom Arc 7018 and Atom Arc Classifications and Approvals + AWS A5.20: E71T-1CJH8/T-9CJH8/TT-9CJH8/T-9M H8/T-12CJH8 + AWS A5.20: E71T-CJH8/T-9CJH8/T-12CJH8 + ASME SFA CERTIFIED BY C.W.B.- CSA W48 + ABS-35A, 3YSA + DNV IIIY40MS (H10) + D.N.V.- III YMS(H10) + L.R. - 3S,3YS Shieldg Gas CO 2 Yield Strength 78 ksi, 540 MPa Tensile Strength 86 ksi, 595 MPa Elongation (In 2, 51 mm) 29% CHARPY V-NOTCH PROPERTIES Shieldg Gas CO 2 Testg Temperature 0 F (-18 C) 96 ft-lb, 130 J -20 F (-29 C) 79 ft-lb, 107 J -40 F (-40 C) 36 ft-lb, 49 J WELD METAL ANALYSIS Shieldg Gas CO 2 C 0.04% Mn 1.4% Si 0.4% P 0.012% S 0.010% Ni 0.4% 9

11 Dual ShieldII 711X Diameter (mm) DEPOSITION TABLE Wire Feed Speed (cm/m) Shieldg Gas Deposition Rate lb/hr (kg/hr).045 (1.2) (452) CO (3.36) (521) CO (592) CO (660) CO (732) CO (800) CO (871) CO (940) CO (1011) CO (1080) CO (1.4) (406) CO (3.95) (460) CO (511) CO (564) CO (615) CO (668) CO (719) CO (772) CO (823) CO (876) CO (927) CO 2 1/16 (1.6) (345) CO (3.99) (378) CO (411) CO (445) CO (478) CO (511) CO (544) CO (577) CO (610) CO 2 10

12 Dual ShieldII 711X VERTICAL UP WELDING PARAMETERS /8-1/ /2-5/ /2-3/ /8-3/ / / /8-3/ / /4 11

13 Dual ShieldII 712X Weldg Process + FCAW (Flux Core) Recommended Shield Gas + 75% Ar 25% CO 2 TYPICAL MECHANICAL PROPERTIES Shieldg Gas 75/25 Yield Strength 78 ksi, 540 MPa Tensile Strength 83 ksi, 570 MPa Elongation (In 2, 51 mm) 28% Dual Shield II 712X is an all-position flux cored wire tended for applications requirg outstandg weld metal toughness. This X Series wire, combation with 75% Argon/25% CO2 shieldg gas, can produce Charpy V-notch impact results of more than 50 ft-lb (68 J) at -60 F (-51 C) and Crack Tip Openg Displacement (CTOD) results of more than 20 mils (0.5 mm) at -40 F (-40 C). Dual Shield II 712X also provides the smooth arc and low spatter levels characteristic of Dual Shield flux cored wires. Applications clude off-shore oil components, shipbuildg and heavy equent where exceptional Charpy impact/low temperature toughness is required. CHARPY V-NOTCH PROPERTIES Shieldg Gas 75/25 Testg Temperature 0 F (-18 C) 129 ft-lb, 175 J -40 F (-40 C) 93 ft-lb, 125 J Classifications and Approvals + AWS A5.20: E71T-1MJH8/T-9MJH8/T-12MJH8 + ASME SFA CERTIFIED BY C.W.B.- CSA W48 + A.B.S. - 3SA, 4YSA + D.N.V. - IV YS + L.R. - 4YS,40S Industries + Heavy Equent + Shipbuildg + Offshore Oil WELD METAL ANALYSIS Shieldg Gas 75/25 C 0.05% Mn 1.1% Si 0.3% P 0.009% S % 12

14 Dual ShieldII 712X Diameter (mm) DEPOSITION TABLE Wire Feed Speed (cm/m) Shieldg Gas Deposition Rate lb/hr (kg/hr).045 (1.2) (406) 75/ (4.21) (483) 75/ (556) 75/ (632) 75/ (706) 75/ (782) 75/ (856) 75/ (932) 75/ (1006) 75/ (1082) 75/ (1156) 75/ (1.4) (330) 75/ (4.26) (389) 75/ (447) 75/ (505) 75/ (564) 75/ (622) 75/ (681) 75/ (739) 75/ (798) 75/ (856) 75/ (914) 75/25 1/16 (1.6) (368) 75/ (4.35) (406) 75/ (445) 75/ (383) 75/ (521) 75/ (559) 75/ (597) 75/ (635) 75/25 13

15 Dual ShieldII 712X VERTICAL UP WELDING PARAMETERS /8-1/ /2-5/ /2-3/ /8-3/ / / /8-3/ / /4 14

16 Dual Shield 810X-Ni1 TYPICAL MECHANICAL PROPERTIES Shieldg Gas CO 2 Yield Strength 86 ksi, 590 MPa Tensile Strength 92 ksi, 635 MPa Elongation (In 2, 51 mm) 29% Dual Shield 810X-Ni1 provides outstandg operator appeal with an easily controlled arc, improved operation at both lower and higher current levels, mimal spatter and easily removed slag. Dual Shield 810X-Ni1 is designed for use with 100% CO2. It is an excellent choice for weldg on COR-TEN steel applications where weatherg grade wires are not desirable. CHARPY V-NOTCH PROPERTIES Shieldg Gas CO 2 Testg Temperature -20 F (-29 C) -40 F (-40 C) 60 ft-lb, 81 J 45 ft-lb, 61 J Classifications and Approvals + Seismic Certified D + AWS A5.29: E81T1-Ni1CD H8 + Certified by C.W.B. - CSA W48 Industries + Rail Road Car + Barges + Power Generation + General Fabrication + Light Equent + Heavy Equent + Civil Construction + Bridge Construction + Shipbuildg Weldg Process + FCAW (Flux Core) WELD METAL ANALYSIS Shieldg Gas CO 2 C 0.04% Mn 1.3% Si 0.6% P 0.010% S 0.009% Ni 1.0% Recommended Shield Gas + CO 2 15

17 Dual Shield 810X-Ni1 VERTICAL UP WELDING PARAMETERS /8-1/ /2-5/ /2-3/ /8-3/ / / /8-3/ / /4 16

18 ESAB Filler Metals Proudly Made the USA Utilizg years of experience and some of the dustry s most advanced technologies, ESAB has proudly supported the growth and development of the weldg dustry throughout the world. Our facilities Central Pennsylvania have been producg many of the weldg fi ller metals brands you have come to know and trust sce With a dedicated staff of world-class research engeers and scientist, ESAB proudly contues its tradition of pioneerg new processes and developg new products. Contuous teration with customers has ledd us to develop solutions for an array of weldg applications nearly every dustial sector. Once production, every item that leaves our 400,000 sq. ft. manufacturg facility is assured to meet the quality you deserve -- guaranteed! Whatever your fi ller metal requirements, ESAB has the product you need and the quality you can trust. NOTICE: Test results described above were obtaed under controlled laboratory conditions, and are not guarantees for use the fi eld. Actual use of the product may produce varyg results due to conditions and weldg techniques over which ESAB has no control, cludg but not limited to plate chemistry, weldment design, fabrication methods, wire size, weldg procedure, service requirements and the environment. The User should confi rm by qualifi cation testg, or other appropriate means, the suitability of any weldg consumable and procedure before use the tended application. CAUTION: Users should be thoroughly familiar with the safety precautions referenced the product label for the relevant product and the Safety Data Sheet for the product. Safety Data Sheets are available at www,esabna.com or by callg ESAB-123. STRENGTH THROUGH COOPERATION ESAB Weldg & Cuttg Products / esabna.com / ESAB.123 USA: P.O. Box , 411 South Ebenezer Road, Florence, SC Canada: 6010 Tomken Road, Mississauga, Ontario L5T-1X9 Mexico: Ave. Diego Díaz de Berlanga, No. 130, Col. Nogalar San Nicolás de los Garza N.L. CP Monterrey, Mexico FIND US facebook.com/esabna twitter.com/esabna youtube.com/esabweb The ESAB group is certified accordg to ISO & OHSAS COR-1055-B 10/2011