7($32. Product Roadmap - Polymer. History. Polymer Mass production. Polymer R&D TCNQ R&D
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1 Product Roadmap - Polymer History Polymer R&D Polymer Mass production TCNQ R&D
2 Product Roadmap - Polymer Paper (+) Al Foil Slitting (-) Al Foil (+) Lead Wire (+) Al Foil Stitching (-) Al Foil (-) Lead Wire Al foil Paper Winding Glue or Tape Soldering Aging solution Aging & carbonization element Electrolyte polymerization Aluminum Case Rubber assembling element Aging & Test Marking Taping Forming Cutting Physical inspection 12 QA & package Stock
3 Polymer Capacitor Radial Type existing High Ripple CF 6.3~32WV Large Cap CR 2.5~6.3WV High Ripple CX 2.5~28WV High Ripple & Ultra LESR with bright Aluminum case High Temp. CH 105к,5000Hrs 2.5~16WV Ultra Low ESR Long Life CG 2.5~25WV Ultra Low ESR CF 28~35WV Voltage Extend CF 50WV Voltage Extend CA 125к,2000Hrs High temperature Long Life CT 125к,1000Hrs High temperature CP 105к,3000Hrs 2.5~6.3WV 10~25WV 8mm Height CY 6.3~16WV Ultra Low ESR with sleeve CZ 6.3~16WV Low ESR Small size Long Life 13 Special Application
4 Polymer Capacitor SMD Type existing VB Low Profile Low Profile High Temp. VS 105к,5000Hrs Long Life VP 2.5~16WV Standard VD 35WV High Voltage VR 125к,2000Hrs 2.5~35WV High temperature VQ 125к,1000Hrs High temperature VC High CV Long Life Special Application 14
5 Product Roadmap - Polymer Characteristics A. Size Key technology 1. Cathode Foil 470uF/16V 1000uF/6.3V 2. Anode Foil 820uF/2.5V 100uF/16V 3. Polymer Voltage 25V 20V 16V 10V 6.3V 4V 2.5V Capacitance 68ӴF 100ӴF 330ӴF 820ӴF 1000ӴF 1200ӴF 1500ӴF Size in Size in
6 Material Improvement - Polymer New Cathode Foil New Anode Foil New Electrolyte High Capacitance and Low ESR High Capacitance High Withstand voltage and Low profile Before Now Cathode Foil Anode Foil Electrolyte unit of capacitance : 300~500ӴF/cm 2 unit of capacitance : 1300~4500ӴF/cm 2 unit of capacitance : 9.94~233ӴF/cm 2 unit of capacitance : 18.9~306ӴF/cm 2 Withstand voltageκ20v Withstand voltage increase 60% 16
7 High Capacitance Cathode Foil Technology Carbon Particles Ti Particles 200nm 17
8 Patent & Only Source New Solution (Teapo) 18
9 Product Roadmap - Polymer B. Capacitance Key technology 1.Cathode Foil 2.Anode Foil 3.Polymer year voltage 25V 20V 16V 10V 6.3V 4V 2.5V ӴF 100ӴF 330ӴF 470ӴF 820ӴF 1200ӴF 1500ӴF ӴF 330ӴF 820ӴF 1200ӴF 1800ӴF 2200ӴF 2700ӴF Size
10 Polymer Capacitor SMD Type Cost saving for up to 50% using polymer instead of tantalum caps. Capacitance vs.voltage Capacitance(ȝF) Polymer Capacitor(6.3*4.2) Polymer Capacitor(6.3*4.7) V 4V 6.3V 10V 16V 20V 25V Voltage(V) 19
11 Tantalum vs. Polymer Electrical Characteristics Electrical Characteristics Frequency Temperature Tantalum VS. Polymer Capacitance ESR Ripple Current Voltage Tantalum Polymer Frequency Serious Serious Serious Serious Temperature Slightly Slightly Serious Serious Frequency Slightly Slightly No No Temperature Slightly Slightly No No 20
12 Capacity vs. Frequency Capacitance vs. Frequency ˈ Capacitance(ȝF) ˈ ˈ Tantalum Cap.(220/10) Polymer Cap.(220/10) ϡcondition Cap: 1500ӴF at 100kHz Frequency(Hz) ʳ Selected Capacitors Tantalum 220/10 Polymer 220/10 100kHz 125ӴF 206ӴF Usage Q ty 12 8 Cost (USD/pc) Total Cost (USD) = =
13 Voltage vs. Temperature Rated Voltage (%) Max. Voltage vs. Temperature 20 Tantalum Cap. Polymer Cap T emperature (к) ϡcondition Ambient Temperature: 95к Voltage: 10v Cap: 220ӴF Polymer Operating Voltage Æ100% Rated Voltage at 95к 10v*1.0=10v Tantalum Operating Voltage Æ 92 % Rated Voltage at 95к 10v*0.92=9.2v 16v*0.92=14.7v Tantalum Tantalum Polymer 220ӴF/10V (85к) 220ӴF/16V (85к) 220ӴF/10V (85к) 220ӴF/9.2V (95к) 220ӴF/14.7V (95к) 220ӴF/10V (95к) X OK OK Selected Capacitors 22
14 R.C. vs. Temperature 1.2 R.C. Factor vs.temperature ϡcondition Ambient Temperature: 85к R.C.: 3000mA at 100kHz Correctio n Factor Tantalum Cap. Polymer Cap. Selected Capacitors: Polymer 100ӴF/10V: R.C.: 2320mA (2320*1=2320) at 85к Ш 2pcs OK Tantalum 100ӴF/10V: R.C.: 1034mA (1149*0.9=1034) at 85к Ш 3pcs OK Temperature(к ) 23
15 ESR vs. Frequency ESR vs. Frequency ˁ ESR (ȍ) ˁ 0.06 ʳ ʳ ˁʻ ʼ ˣ ʳ ˁʻ ʼ ˁ Frequency (Hz) ϡcondition ESR: 20mӨ at 100kHz Selected Capacitors: Polymer: ESR: 19.4mӨ at 100kHz Ш 1pc OK Tantalum: ESR: 60mӨ at 100kHz Ш 3pcs OK 24
16 Operating Voltage vs. Rated Voltage Operating Voltage vs. Rate Voltage ϡcondition Operating Voltage Κ10v Operating Voltage (V) Polymer Cap 20 Specified Range in General Circuit 10 0 Specified Range in Low Impedance Circuit Rated Voltage (V) Selected Capacitors: Polymer: Rated Voltage: 10v Operating Voltage Κ10v Tantalum-General: Rated Voltage: 16v Operating Voltage Κ10v Tantalum-Low Impedance: Rated Voltage: 25v Operating Voltage Κ10v 25
17 Example: Polymer vs. Tantalum ϡcondition Capacitance: 100ӴF Rate Voltage: 10V ESR: 35mӨ at 100kHz R.C.: 2000mA Ambient Temperature: 95к Polymer (120ӴF/10v) Tantalum (220ӴF/16v) Used Pc CAP (ӴF) 120ӴF 220ӴF 660ӴF ESR (mө) at 100kHz (R.C.* factor) (ma) 2320*1.0= *0.8= *3*0.8= 3084 Cost (USD/PC) Total Cost (USD)
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