TUBE Tube Systems in Stainless Steel

Transcription

1 UBE ube Systems in Stainless Steel

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3 CONENS Ordering Information 1 Company Profile 2 Manufacturing Process 34 Surface reatment 4 Surface Finishes 5 Reference 6 Clean Room Facility 78 Hygienic ubes 3A 9 BPE 9 ISO / SMS 9 DIN 10 JIS 11 BS 11 Heat Exchanger Pipes IMPERIAL DIMENSIONS SANDARDIZED INCH SIZES 12 Process Pipes ANSI B ISO DIMENSIONS 14

4 Ordering Information Standard Material ype Size Surface Finish Standard 3A = 3A BP = BPE IS = ISO / SMS DN = DIN JS = JIS BS = BS IN = Imperial Material 1 = = 304L 3 = = 316L ype W S = = Welded Seamless Size OD X W Remove the Decimal Surface Finish E = ElectroPolish B = Bright Annealing P = Mechanical Polish (I/O Polish) A = Acid Pickling O = OD Polish, ID No Polish M = Mill Finish 1 Polaris ube & Pipes

5 Polaris specializes in manufacturing stainless steel tubes and pipes used for fluid and gas application systems. Our expertise and top quality products are widely accepted in: hygienic (food and beverage), pharmaceutical, vacuum, semiconductor/electronic as well as industrial industries. And having earned the ISO and 3A certifications, Polaris is able to provide clients with top quality products. Certifications Granted: A Certified 2008 ISO Certified 2009 PED Certified Polaris ube & Pipes 2

6 Manufacturing Process Welding Welding Heat reatment Uncoiling Forming Eddy Curre nt Inspection Bead Polishing Eddy Curre nt Inspection Sizing Bead Rolling Stra ightening Coil Forming 3 Polaris ube & Pipes

7 Look no further, We offer the Best Quality, Best Service, Best Price. Surface reatment OD Inspection Cutting Polishing ube End Facing Rinsing Drying Packaging Polaris ube & Pipes 4

8 Surface Finishes Bright Anneal Ra<0.8µm(32 µin) Pickling Ra<0.8µm(32µin) Passivation Ra<0.8µm(32µin) Mill Finish Ra<0.8µm(32µin) Note: ube consist of weld bead Ra<1.6µm(64µin) Mechanical Polish Ra<0.8µm(32µin) Electro Polish Ra<0.25µm(10µin) Staying focused on being spotless clean! 5 Polaris ube & Pipes

9 Reference Specification ASM A269 Standard specification for seamless and welded austenitic stainless steel tubing for general service ASM A270 Standard specification for seamless and welded austenitic stainless steel sanitary tubing ASM A249 Standard specification for welded austenitic steel boiler, superheater, heat exchanger, and condenser tubes ASM A312 Standard specification for seamless, welded, and heavily cold worked austenitic stainless steel pipes SMS 3008 Standard specification for stainless steel hygienic tubing DIN Stainless steel tubes for food and chemical industries DIN Stainless steel tubes for aseptic, chemical and pharmaceutical industries JIS G3447 Stainless steel sanitary pipes BS4825 Stainless steel tubes and fittings for the food industry and other hygienic applications EN ISO 1127 European standard for seamless, welded stainless steel pipes. Polaris ube & Pipes 6

10 Clean Room Facility Pressurized room Class 10,000 clean room Degreasing DI water rinsing Borescope inspection Appearance & size check Surface roughness measurement Interior surfaces are measured according to ASME B46.1 Cleaning Inspection Cleaning Flushed with Heated DI water Cleaned with Nitrogen CDA Drying Nitrogen Drying Inspection Packaging Moisture content Oil density Particle count Capped Single bag nitrogen filled package Packaging Capped Bagged 7 Polaris ube & Pipes

11 Class 100 clean room Class 10 clean room Flushed with Heated DI water Double bag package Inner bag filled with nitrogen Cleaning Drying Inspection Packaging UHP (EP) Nitrogen Moisture content Particle count CFOS (BA/MP) General Application (AP) Polaris ube & Pipes 8

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13 UBE Polaris hygienic tubes are manufactured for various industries use. Industries include dairy, food and beverage, biopharmaceutical, and semiconductor. hrough servicing a broad range of clients around Europe and North America, Polaris has become an expert in supplying quality tubes in different standards, such as 3A, BPE, ISO/SMS, DIN and JIS. Polaris works attentively to ensure consistent quality in all tubes to prevent contamination. Hygienic ubes

14 3A SIZE OD in () in () WEIGH 3/ /4 (19.10) 1.0 (25.40) (38.10) 2.0 (50.80) 2.5 (63.50) 3.0 (76.20) 4.0 (101.60) 6.0 (152.40).065 ().065 ().065 ().065 ().065 ().065 ().083 (2.11).109 (2.77) * SPECIFICAION: ASM A269 / A270 Compliant * LENGH: 20 ft. / 6.1 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD BPE SIZE OD in () in () WEIGH 3/ /4 (19.10) 1.0 (25.40) (38.10) 2.0 (50.80) 2.5 (63.50) 3.0 (76.20) 4.0 (101.60) 6.0 (152.40).065 ().065 ().065 ().065 ().065 ().065 ().083 (2.11).109 (2.77) * SPECIFICAION: ASM A270 S2 * LENGH: 20 ft. / 6.1 m. * SURFACE FINISH: SF0 MF SF1~ SF3 MP ISO / SMS SIZE SF4~ SF6 EP OD WEIGH * SPECIFICAION: SMS 3008 * LENGH: 6 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD 9 Polaris ube & Pipes

15 DIN DIN SERIES 1: For rolling (up to DN100) and butt welding SIZE OD WEIGH WEIGH D N 1 0 D N 1 5 D N 2 0 D N 2 5 D N 3 2 D N 4 0 D N 5 0 D N 6 5 DN 80 DN 100 DN 125 DN DIN SERIES 2: For butt welding SIZE OD WEIGH DN 10 DN 15 DN 20 DN 25 DN 32 DN 40 DN DIN SIZE OD WEIGH D N 1 0 D N 1 5 D N 2 0 D N 2 5 D N 3 2 D N 4 0 D N 5 0 D N 6 5 DN 80 DN 100 DN 125 DN 150 DN * SPECIFICAION: DIN / DIN / EN Compliant * LENGH: 6 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD Polaris ube & Pipes 10

16 JIS SIZE OD WEIGH 15A 20A 25A 32A 40A 50A 65A 80A 90A 100A * SPECIFICAION: JIS G3447 Compliant * LENGH: 6 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD BS SIZE (inch) OD in () in () WEIGH 3/ /4 (19.05) 1.0 (25.40) (38.10) 2.0 (50.80) 2.5 (63.50) 3.0 (76.20) 4.0 (101.60).047 (1.20).063 (1.60).063 (1.60).063 (1.60).063 (1.60).063 (1.60).079 (2.00) * SPECIFICAION: BS48251 Compliant * LENGH: 20 ft. / 6.1 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD 11 Polaris ube & Pipes

17 UBE Polaris heat exchanger pipes are applied in coolers, heaters, condensers, evaporators and recuperates. hese pipes are manufactured in compliant with ASM 249 / 249m. Heat Exchanger Pipes

18 IMPERIAL DIMENSIONS SANDARDIZED INCH SIZES SIZE OD WEIGH WEIGH 1 /2 5/8 3/ /4 1 1 /2 1 3/ / / / * SPECIFICAION: ASM A249 / A249M Compliant * LENGH: 20 ft. / 6.1 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD 12 Polaris ube & Pipes

19 UBE Polaris process pipes are welded austenitic stainless steel pipe. Our strict standard regulation ensures the pipes to transport all sort of fluids safely. Process Pipes

20 ANSI B36.19 Sch 5S Sch 10S SIZE OD WEIGH WEIGH 3/8 1 /2 3/ /4 1 1/ / / * SPECIFICAION: ASM A312 / A312M Compliant * LENGH: 20 ft. / 6.1 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD 13 Polaris ube & Pipes

21 ISO DIMENSIONS SIZE OD WEIGH WEIGH DN 10 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN100 DN125 DN * SPECIFICAION: EN ISO 1127 * LENGH: 6 m. * SURFACE FINISH: BA, MF is available for both ID / OD MP, EP needs to specify either ID / OD Polaris ube & Pipes 14

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24 Polaris ube Systems Follerstr Köln Germany Phone: Fax: s: