Activities of TC 11 - Materials for Furnaces
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1 Activities of TC 11 - Materials for Furnaces Rongxing Bei, Germany; Jean-Pierre Meynckens, Belgium 2017 ICG Annual Meeting & 32 nd Şişecam Glass Symposium, Istanbul, October th 2017
2 Content Motivation and tasks Members Meetings and papers from last years Further plans 2
3 Motivation and tasks Presentation of State of the art of advanced refractory materials Reporting of worldwide industrial experience on glass melting furnaces 3
4 Motivation and tasks Designing the material properties: Chemistry Density Porosity CCS 4
5 Motivation and tasks Designing the material properties: Thermal expansion RuL Creep Thermal shock resistance Conductivity etc 5
6 Motivation and tasks Studying the impact of refractories on Glass quality / Glass defects The furnace lifetime Energy savings 6
7 Motivation and tasks Recommendation of TC11 testing procedure: TC11 Corrosion Test TC11 Exudation Test Introduction of inspection methods: nondestructive testing for refractories Magnetic wave including Radar Ultra sonic 7
8 Members Chairman: Rongxing Bei, Germany Vice-Chairman: Jean-Pierre Meynckens, Belgium 8
9 Meetings and papers from last years Meeting: October 2014 in Düsseldorf, Germany. October 2015 in Eindhoven, Holland. September 2016 in Düsseldorf, Germany. 9
10 Meetings and papers from last years 2014 Amul Gupta and Michael Dunkl: Bubble formation by AZS-refractories during startup of glass melting furnace. Kevin Selkregg: Glass defect in glass melting tanks by AZS-refractories. Burak Izmirlioglu: Refractories, Glass Defects and Post Mortem Works: 10
11 Meetings and papers from last years
12 Meetings and papers from last years
13 Meetings and papers from last years Michael Dunkl, Ken Watanabe and Jean-Pierre Meynckens: Nondestructive measurement of refractory materials and measurement of the residual wall thickness: 13
14 Meetings and papers from last years 14
15 Meetings and papers from last years Rongxing Bei and Burak Izmirlioglu: Problems in regenerators of glass melting 15
16 Meetings and papers from last years 16
17 Meetings and papers from last years 2015 Jean-Pierre Meynckens: Effect of pet coke on refractories in glass furnace. Michel Gaubil: Diverse industrial experience in glass furnace using pet coke. Rongxing Bei: Regenerator Lining Concept under Pet-Coke Firing. Stef Lessmann: Experimental device to test the refractories for regenerators. 17
18 Meetings and papers from last years 2016 Rongxing Bei: DURITAL AZ58 and DURITAL K99 EXTRA for the Superstructure of Glass Melting Furnaces. Johannes Vetter: Thermochemical Regenerator A High Efficiency Heat Recovery System for Oxy-Fired Glass Furnaces. Anne Jans Faber: Project proposal - Reducing structural heat losses at glass Furnaces. Anne Jans Faber: New CelSian CO+ sensor for burner control. Marvin: The production at Ling Nan refractories, China and the quality control. 18
19 Further plans Last years blistering tests were done in different methods: We will finish the outstanding blister crucible tests with and without glass melt change 19
20 Further plans Further discussion about the possibility for the Non-destructive measurement of refractory materials (inner structure, quality acceptance of the pristine material, corrosion follow up ). 20
21 Further plans Recommendation for Procedure: Sampling procedure for bonded products: 1. How many samples? 2. Product shape: Use small rechtangular shape? 3.Sampling location: Or large arch block? on edge or center? 21
22 Further plans Recommendation for Procedure: Sampling procedure for fused cast products: 1. How many samples? 2. On which stage of the production: during casting? 3. Product shape: Use sample-block (casted seperately)? Or real furnace block 22
23 Further plans Get more members: More glass makers Members outside of Europa, Turkey, Japan 23
24 Further plans Wednesday, Oct.25th, 8:30-10:00, room KASIMPASA-3 TC11 Technical Committee Materials for Furnaces : Discussion on Refractories for crown and superstructure Refractories: Sven-Roger Kahl (Ardagh Glass), Bruno Malphettes (SEFPRO) Rongxing Bei (RHI) Modeling and Testing: Erik Muijsenberg (GLASS SERVICE) AnneJans Faber (Celsian) Glass defects: Burak Izmirlioglu (Sisecam) Simone Tiozzo (Stazione Sperimentale del Vetro) Esref Aydin (former TC11 Chairman) Review and plan for TC11 activities: all members 24
25 Join us: Stand on the top of refractories
26 Thank you for your attention Rongxing Bei, RHI GLAS GmbH, Germany Tel: , Jean-Pierre Meynckens, AGC Glass Europe, Belgium Tel: ,
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