Premium Industrial Abrasive Solutions

Transcription

1 Premium Industrial Abrasive Solutions GRINDING WHEELS DRESSERS DIAMOND WHEELS CBN WHEELS SANDING BELTS-DISCS-SHEETS CUT OFF - GRINDING WHEELS Lorem ipsum dolor sit amet,

2 NORTON BRAND The World s Premium Abrasives Brand Norton offers powerful, precise and user friendly solutions enabling your end users to shape and surface-finish all types of materials even in the most complex engineering applications. As the technology leader, Norton sits at the forefront of the industry providing highly engineered, high-performance abrasives. Norton s continual investment in R&D and close collaboration with customers generates highly performance optimised innovations. This strong commitment ensures that exciting new products are continuously introduced offering substantial benefits to customers and end users. With a complete range of abrasive products that add value and efficiency Norton is reshaping the world of abrasive solutions. Technologically advanced Norton uses precision, cutting edge technology to produce highly engineered solutions. Innovation Revolutionary ideas applied to new products. Leadership Norton leads in terms of sales, innovation and technical knowledge. Premium Recognised across the globe as the world s premium abrasive brand. Saint-Gobain Abrasives: A World Class Manufacturer With operations in 64 countries, employing almost 190,000 people, Saint-Gobain is one of the world s top 100 leading industrial corporations. Saint-Gobain Abrasives has a presence on every continent, with operations in 26 countries, employing c.10, 700 people; and is the only international manufacturer of the 5 main types of abrasives: Bonded, Coated, Diamond Blades, Cutting-off and Grinding Wheels and Super Abrasives. Through the World Class Manufacturing programme, Saint-Gobain Abrasives has been able to reduce loss and waste, improve operational efficiency and product quality and ensure excellence in production capabilities. All operational and support functions; manufacturing, purchasing, product development and business processes are involved, with the aim to achieve world class manufacturer status in all our factories.

3 WINTER BRAND For over 160 years WINTER has been a worldwide synonym for high-quality diamond and cbn grinding tools for industrial production. As pioneer and trend-setter, WINTER has been actively involved in the development of the success story of grinding, as well as in the production of synthetic diamonds. Custom-made Solutions - the key to success Over 75% of all WINTER products are developed in close cooperation with our customers. The results are tailored grinding solutions that perfectly fit your special requirements. Our expert teams would also like to help you. Together we will meet your technical challenges. Market Leader - in front through quality In Superabrasives, WINTER is No. 1 in Europe with quality products and services. In Europe, over 500 employees in four production sites take care of our customers needs. Worldwide, over 2,000 people are employed in our global business. INNOVATIONS To this day, the WINTER philosophy is closely connected to innovation and technical progress. We thank our customers for over 160 years of momentum, challenges and confidence. And in the future our next generation of innovations will ensure your success. PRECISION From ACCURACY to Z-AXIS - the WINTER precision alphabet spells the suitable solution for your needs. Profile accuracies below 1 µm and a surface finish in the nanometer range are achieved regularly. You can trust WINTER. PERFORMANCE The WINTER performance package contains top quality precision grinding tools, comprehensive service and individual customer care - which ranges from best grinding tool selection through to process optimisation. Benefit from our full service, and make use of our leading technical expertise to increase your profitability. QUALITY Since the foundation of the company, WINTER has stood for quality at the highest level. It begins with the first customer contact, and covers the identification of appropriate tool specifications, manufacturing, customer support and the final optimisation of your production process. WINTER quality: Satisfaction guaranteed! Quality, Environmental Protection and Safety As a responsible manufacturer of quality grinding tools, WINTER production is eco-friendly and avoids waste of precious resources according to the latest international standards and certifica tion requirements. WINTER is certified to ISA 9001 (Quality Management), ISO (environmen - tal management) and OHSAS (health and safety management). All rotating WINTER tools - bear the OSA safety seal (OSA: Organization for the Safety of Abrasives), granting WINTER the customers highest safety tool in application.

4 BONDED ABRASIVES BENCH AND PEDESTAL WHEELS VITRIFIED WHEELS ROLL GRINDING WHEELS CYNLINDRICAL WHEELS SPRING GRINDING WHEELS CENTERLESS AND FEED WHEELS TOOL GRINDING CUP WHEELS CREEPFEED WHEELS ID GRINDING WHEELS GEAR WHEELS

5 BONDED ABRASIVES SURFACE GRINDING SEGMENTS High Porosity Wheels for Heat-Sensitive Applications MOUNTED POINTS SHARPENING STONES AND DRESSING STICKS REVOLUTIONARY BOND TECHNOLOGY RESHAPING THE WORLD OF PRECISION GRINDING BONDED ABRASIVES INNOVATIONS Norton Vitrium3 Revolutionary patent-pending bond technology Fastest, coolest cutting, precise profile for precision grinding applications. Norton Vortex 2 Patented 3D grain spacing technology Maximizes coolant permeability & chip clearance Increased profile holding, higher MRR, and friction reduction Norton Quantum X 3 leading technologies (3D grain spacing, ceramic abrasives, bond science) Freest cutting creepfeed wheel on the market.

6 DIAMOND & CBN PRODUCTS High Performance Flute Grinding Wheel Polishing Flute Wheel Thread Grinding Wheel Insert Carbide, Ceramic Grinding Wheel Resin Bond Wheel for Grinding Cutting Tool Resin Bond Wheel for Grinding Wood Cutter Internal Diameter (ID) Grinding Wheel Honing Stick Rotary Diamond Dresser

7 DIAMOND & CBN PRODUCTS TOP and Bottom Grinding Wheels Electroplated Tools Multi Point Diamond Dresser Single Point Diamond Dresser SUPER ABRASIVES INNOVATIONS Next generation vitrified cbn Wheels - For high performance precision grinding needs. - Engineering support to optimize production output form, finish & metallurgical condition, grinding cycle time and grinding wheel life - Available on light weight carbon fiber cores Norton Paradigm - Innovative, tough and porous bond structure - Extraordinary results grinding tungsten carbide & other hard materials Fixed Diamond Wire - Patent pending process allowing great design versatility - Controlled and stable diamond placement with flexible concentration options based on application.

8 COATED ABRASIVES Paper backing sheet and roll Cloth backing sheet and roll File, Narrow and Wide Belts Flap Disc Fiber Disc Diamond Products (Disc and Belt) No-Woven Products (Belt, Pad and Quick-Change Disc) PSA and Velcro Discs Norax Belt

9 COATED ABRASIVES COATED ABRASIVES INNOVATIONS Clean Bond technology - Patented resin bond technology for non-woven products - Eliminates smearing and reduces rework Norton Multi Air Cyclonic - For AAM & aerospace applications - New grain technology for maximum vacuum efficiency & 30% more dust extraction virtually eliminating clogging Norton Quantum - New generation ceramic alumina (SG) grain - Cuts faster & lasts up to 200% longer than standard abrasives THIN WHEELS CUT-OFF GRINDING WHEELS The full range of cutting-off and grinding wheels for portable and fixed machines, offers the user excellent solutions for most applications, from competitive prices to premium solutions with osa / EN12413 certification. Ultra Thin Wheel 1mm available; 2-in-1 and All-in-1 available; Type 41, 42 & 27; Diameters from 100 mm to 400 mm. Available for Steel and Stainless Steel.

10 PRODUCT IDENTIFICATION COATED ABRASIVES R 9 8 O P BACKING/ BOND PRINCIPAL ABRASIVE COATING RANDOM MODIFIER A = Lightweight Paper (A-D wts.) excluding Waterproof F = Fiber H = Heavy Paper / Resin Bond (E and F wts.) K = Cloth / Glue Bond (J and X wts.) PB = B-wt. Paper with Resin Bond and Latex Q = Various (e.g. Screen-Bak, Film, and Foam) R = Cloth / Resin Bond (H, J, X and Y wts.) T = Waterproof Paper (A, C wts.) U = Lightweight Waterproof Paper/ N ORaX Engineered Abrasive Resin Bond 1 = Aluminum Oxide 2 = Aluminum Oxide 3 = Layered Aluminum Oxide 4 = Silicon Carbide 5 = Garnet 6 = Crocus & Emery 8 = Zirconia Alumina 9 = Norton SG Ceramic Alumina 1 = Openkote 2 = Closekote 3 = Openkote 4 = Closekote 5 = Openkote 6 = Closekote 7 = Openkote 8 = Closekote 9 = Openkote 0 = Closekote Designates products within the same product group. Additional description, often indicative of a product upgrade, i.e. "P" = Plus COATED ABRASIVE BONDED ABRASIVES Conventional Grinding Wheels 32A 46 I 8 V BE ALUMINUM OXIDE 23A 25A 32A 32AC (blend) 38A 48A 53A 55A 57A U57A 64A 86A 90A Alundum FabCut India Gemini Metal Vortex ABRASIVE GRIT SIZE GRADE STRUCTURE BONDTYPE NORTONSYMBOL CERAMIC SILICON ZIRCONIA COARSE MEDIUM FINE SOFT MEDIUM HARD RELATIVE Resin = B Designates a ALUMINUM CARBIDE ALUMINA D I Q GRAIN Shellac = E variation or OXIDE 37C 4NZ E J R SPACING Plastic = P 3SGP 39C 4ZF F K S DENSE 2 Rubber = R to bond. 3SGR Crystolon 5ZF G L T 4 V = V 5SG Masonry AZ (blend) H M U 5 BRG BlueFire N V 6 SG Charger O Y 8 SXG (blend) P Z 12 NorZon Plus NZ 16 (blend) NZC (blend) 19 NQ Quantum NZIII 25 Targa NZIV OPEN 28 NorZon ZI

11 DIAMOND PRODUCTS ASD 120 R 75 B99 1/8 PRODUCT IDENTIFICATION ABRASIVE TYPE A SD Used with B99 and B105 bonds Armored Durable Versatile Use wet or dry Carbide/steel operations CD Used with B99 bond D Used with B99 bond Micron-sized diamond; g M3D Used with M99 bond M4D Used with M99 bond Armored Durable; for non-metallics RMD Used with V99 bond SD Used with B99 and V99 bonds Norton standard Use wet or dry Free cutting Low horsepower(3/4 hp or less) CBN PRODUCTS GRIT SIZE 100S Roughing 120 Roughing/ cutting-o 150 Combined roughing and nishing 180 Improving h 220, 320 & 400 Finishing only 10/20 mic 6/12 mic GRADE Resin Bond R Norton standard N Free cutting Metal Bond N Norton standard Bond P Norton standard R Most durable CONCENTRATION 50 Most economical For broad area of contact 75 Norton standard Freer cutting than 100 Dry grinding with ASD 100 Very durable For ood coolants Use with 220 grit or r Use for cutting-o 115 For CNC grinding machines 125 Form holding For high volume, high pressure coolant, precision applications on high-speed tool steels CB 120 T B99 1/8 BOND B99 Resin bond Use wet or dry Tool making; resharpening B105 Premium resin bond Advanced heat-reducing bond Use dry; reconditioning B610 and B80 For CNC grinding machines M99 Metal bond 1A1R cut-o Glass and ceramics MSL Metal single layer Type 6A2C only Use dry O hand reconditioning/ hing carbide V99 Vit d bond O hand nishing of carbide tools Plunge grinding ABRASIVE DEPTH 1/16" 1/8" 1/4" 9/32" 3/8" 1/2" 3/4" solid ABRASIVE TYPE CB cubic Boron Nitride Used with B99 bond Armored Use wet or dry GRIT SIZE 100 Roughing 120 Roughing/cutting-o 150 Combined roughing and nishing 180 Improving nish 220, 320, 400 For nishing only GRADE Q Approx. 50 concentration Type 6A2 Broad area of contact T Approx. 75 concentration Norton standard First choice Lower horsepower Broad area of contact Dry grinding Resharpening applications W Approx. 100 concentration Most durable High volume coolant Flute polishing Surface grinding Cylindrical grinding BOND B99 Resin bond se wet or dry Aztec III Premium resin bond Use dry Tool resharpening Aztec.007 Premium resin bond Use dry Increased feed rates Heavy stock removal Heavier cuts ABRASIVE DEPTH 1/16" 1/8" 1/4" 1/2" Solid

12 Saint-Gobain Abrasives, the world s leading abrasives manufacturer, is the only international supplier of abrasives that manufactures each of the 3 major types of abrasives: Bonded Abrasives, Coated Abrasives, and Diamond and CBN products. Bangkok Handan Shanghai Suzhou Ho Chi Minh City Chiba agencies and manufacturing facilities spanning across 6 countries in South East Asia. Our regional headquarter is based in Bangkok-Thailand, with strategic presence in Indonesia, Malaysia, Philippines, Singapore and Vietnam. Bonded ab rasives Coated abrasives Superabrasives Construction Products Thin Wheels Surabaya Melbourne Auckland Indonesia Tel: +(62) (Jakarta) Tel: +(62) (Surabaya) Malaysia-Singapore Tel: +(60) /4269 Philippines Tel: +(63) Thailand/Myanmar/Laos/Cambodia Tel: +(66) Vietnam Tel: +(84) (Ext.702) CS_SEA@saint-gobain.com Website: Facebook page: Saint-Gobain Abrasives South-East Asia