E D I T I O N XTRA FLEX 4"-24" RESTRAINED JOINT HIGH DEFLECTION FITTINGS
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1 4"-24" FOR WATER & WASTEWATER, & INDUSTRIAL ALICATIONS
2 866.DI.IE 2 Table of Contents Coupling and Fittings 3 Coupling Diagram 4 Reducer psi Working ressure 90º Bends 6 45º Bends /2 Bends /4 Bends 9 Tees 10 Reducers 11 Ordering Instructions 12 roducts for Water, Wastewater and Fire rotection 13 U.S. IE AND FOUNDRY CO. BRO-054
3 866.DI.IE 2006 EDITIO N 3 Coupling Utilizing the proven thrust restraint features of the TR FLEX ipe and Fittings product line, the XTRA FLEX Coupling provides an exceptionally strong joint with a high degree of deflection. Deflections up to four (4) times that of a single TR FLEX ipe or Fitting joint are possible. U.S. ipe s XTRA FLEX Coupling can be used as a high deflection reducer if one of the inserts is removed. Currently produced in sizes 4" 24", the XTRA FLEX Coupling uses standard TYTON JOINT Gaskets and is compatible with all TR FLEX ipe and Fittings products. All XTRA FLEX Fittings have a rated working pressure of 350 psi, except 24", which is 250 psi. The standard lining and coating is a petroleum asphaltic material. Joint assembly follows the same procedure as that for all TR FLEX ipe and Fittings. For detailed instructions concerning joint preparation, assembly and other information, refer to U.S. ipe publication BRO-009, TR FLEX Restrained Joint ipe and Fittings, and BRO-051, The Use and Application of Restrained Joints for Ductile Iron ipelines. ANSI / AWWA Standards Cast components are made of Ductile Iron conforming to all applicable requirements of ANSI/AWWA C110/A21.10 American National Standard for Ductile Iron and Gray Iron Fittings for Water. ASTM A536 "Standard Specification for Ductile Iron Castings." Reducer TR FLEX Sleeve 0 20 TR FLEX Segment IE SIGOT with Weld Bead TYTON Gasket NOTE: For suggested design procedures for the restraint of thrust forces in pressurized, buried Ductile Iron piping systems, design engineers should refer to the current DIRA publication Thrust Restraint Design for Ductile Iron ipe. If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C105/A21.5 olyethylene Encasement for Ductile Iron ipe Systems for proper external protection procedures. is a Registered Trademark of U.S. ipe and Foundry Company. U.S. IE AND FOUNDRY CO. BRO-054
4 866.DI.IE 4 Coupling Diagram IE SIZE *Two reducers included in total weight. DIMENSIONS WEIGHT ounds A B C D E L SLEEVE REDUCER* TOTAL MAXIMUM DEFLECTION U.S. IE AND FOUNDRY CO. BRO-054
5 866.DI.IE 5 Reducers With the use of XTRA FLEX Reducers, TR FLEX Bends and Tees can be adapted to provide additional flexibility to accommodate earth movement and unstable soil conditions, giving design engineers greater flexibility. For example, by installing an XTRA FLEX Reducer inside each bell of a TR FLEX Fitting, the deflection capabilities of two joints are available. XTRA FLEX Reducers, which are small end bell reducers, are available in 6"x 4" 30"x 24" sizes. XTRA FLEX Tees are available in sizes 4"x 4" 24"x 24" sizes. 8" x 6" Reducer 10º 8" TR FLEX 90º Bend 6" Reducer 70º Min. 6" ipe 6" ipe 110º Max. 10º * 6" ipe * 8" ipe 8" TR FLEX Tee 8" x 6" Reducer 10º 10º 8" x 6" Reducer 6" ipe 6" ipe * lease note that 20 range of deflection comes from +10 and -10. U.S. IE AND FOUNDRY CO. BRO-054
6 866.DI.IE psi Working ressure 90 Bends SIZE TR FLEX BEND REDUCER A WEIGHT ounds DEFLECTION MAXIMUM MINIMUM 4 6 6x x x x x x x x x * 30 30x * 24" bends use a component limited to 250 psi. Total Available Deflection U.S. IE AND FOUNDRY CO. BRO-054
7 866.DI.IE psi Working ressure 45 Bends SIZE TR FLEX BEND REDUCER A * 24" bends use a component limited to 250 psi. Total Available Deflection WEIGHT ounds DEFLECTION MAXIMUM MINIMUM 4 6 6x x x x x x x x x * 30 30x U.S. IE AND FOUNDRY CO. BRO-054
8 866.DI.IE psi Working ressure 22 1 /2 Bends SIZE TR FLEX BEND REDUCER A * 24" bends use a component limited to 250 psi. Total Available Deflection WEIGHT ounds DEFLECTION MAXIMUM 4 6 6x x x x x MINIMUM x x x x * 30 30x U.S. IE AND FOUNDRY CO. BRO-054
9 866.DI.IE psi Working ressure 11 1 /4 Bends SIZE TR FLEX BEND REDUCER A * 24" bends use a component limited to 250 psi. Total Available Deflection WEIGHT ounds DEFLECTION MAXIMUM MINIMUM 4 6 6x x x x x x x x x * 30 30x U.S. IE AND FOUNDRY CO. BRO-054
10 866.DI.IE psi Working ressure Tees DIMENSIONS SIZE H J WEIGHT ounds * U.S. IE AND FOUNDRY CO. BRO-054
11 866.DI.IE psi Working ressure Reducers DIMENSIONS SIZE D E F WEIGHT ounds * *24" bends use a component limited to 250 psi. U.S. IE AND FOUNDRY CO. BRO-054
12 866.DI.IE 12 Ordering Instructions When ordering XTRA FLEX Fittings, only the fitting configuration and line size need be specified. For example, if an XTRA FLEX Fitting for a 6" line is to be orered, specify a 6" XTRA FLEX Sleeve. The unit will be supplied with the proper size TR FLEX Couplings and XTRA FLEX Reducers. Equal opening tees and bends will be suppplied in the same manner, with reducers in all fitting ends. In special conditions where reducers are not required in all ends or where tees other than equal opening are required, please contact your U. S. ipe Sales Representative for the proper opening size. The XTRA FLEX Reducers may be used to provide a reduced diamter, high deflection joint at most outlets of 6" 24" TR FLEX Fittings. The table on page 12 shows the XTRA FLEX Reducers which are available. XTRA FLEX Fittings will be shipped assembled with all components in place. To prevent loss of components in shipping and handling, each fittings assembly will be polyethylene encased. The assembled fittings should be inspected to make certain that all components are in place and then rewrapped in polyethylene to prevent soil from entering the joint opening, thereby reducing flexibility. U.S. IE AND FOUNDRY CO. BRO-054
13 866.DI.IE 13 roducts for Water, Wastewater and Fire rotection Ductile Iron ipe TYTON JOINT ipe Mechanical Joint ipe TR FLEX ipe Flanged ipe USIFLEX Boltless Flexible Joint ipe for Subaqueous Installations SIZE RANGE 4"-64" Ductile Iron 4"-12" Ductile Iron 4"-64" Ductile Iron 3"-64" Ductile Iron 4"-48" Ductile Iron Restrained Joints TR FLEX ipe 4"-64" Ductile Iron MJ FIELD LOK Gaskets 4"-24" FIELD LOK 350 Gaskets 4"-24" FIELD LOK Gasket 30" & 36" TR FLEX GRIER Rings 4"-36" Ductile Iron TR TELE FLEX Assemblies 4"-24" Ductile Iron H LOK Restrained Joint 30"-42" Ductile Iron Fittings TYTON Fittings TRIM TYTON Fittings TR FLEX Fittings and TR FLEX Telescoping Sleeves Mechanical Joint Fittings TRIM TYTE MJ Fittings Flanged Fittings Couplings 14"-64" Ductile Iron 4"-12" Ductile Iron 4"-64" Ductile Iron 3"-48" Ductile Iron 3"-48" Ductile Iron 3"-64" Ductile Iron 4"-24" Ductile Iron Miscellaneous roducts ROTECTO 401 Lined Ductile Iron ipe for 4"-64" Ductile Iron Domestic Sewage and Industrial Wastes FLANGE-TYTE Gaskets 4"-64" Saddle Outlets Various Ductile Iron Welded Outlets Various Ductile Iron olyethylene Encasement 4"-64" Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project. U.S. IE AND FOUNDRY CO. BRO-054
14 All U.S. ipe brochures and/or products are subject to change without further notice..o. BOX BIRMINGHAM, AL DI.IE ( ) FAX:
MECHANICAL JOINT PIPE
3"-24" DUCTILE IRON FOR WATER & WASTEWATER, FIRE ROTECTION & INDUSTRIAL ALICATIONS 866.DI.IE 2 Table of Contents Mechanical Joint ipe 3 Assembly of Mechanical Joint ipe 4 Technical Information 5 U.S. IE
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