MECHANICAL JOINT PIPE
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1 3"-24" DUCTILE IRON FOR WATER & WASTEWATER, FIRE ROTECTION & INDUSTRIAL ALICATIONS
2 866.DI.IE 2 Table of Contents Mechanical Joint ipe 3 Assembly of Mechanical Joint ipe 4 Technical Information 5 U.S. IE
3 866.DI.IE 3 Mechanical Joint ipe Mechanical joint pipe is a time-tested Ductile Iron product with joint dimensions conforming to the standardized dimensions in AWWA C111. Mechanical joint pipe is UL Listed and FM Approved. The mechanical joint is based on the stuffing box principle and consists of a bell with a flange cast integrally with it; a cast or ductile iron gland; a rubber gasket and the necessary bolts and nuts. Its design permits considerable deflection as well as longitudinal expansion and contraction in the line. U.S. ipe typically supplies mechanical joint pipe without accessories. However, MJ gaskets, glands, and bolts conforming to ANSI/AWWA C111/A21.11 or the purchasers specifications can be furnished upon request. ANSI /AWWA Standards ANSI/AWWA C151/A21.51, Standard for Ductile Iron ipe, Centrifugally Cast for Water. Ductile Iron mechanical joint pipe are centrifugally cast in metal molds in sizes 4 through 12 in accordance with applicable requirements of ANSI/AWWA C151/A ANSI/AWWA C111/A21.11, Standard for Rubber-Gasket Joints for Ductile Iron ressure ipe and Fittings. Accessories conform to applicable requirements of ANSI/AWWA C111/A ANSI/AWWA C104/A21.4, Cement-Mortar Lining For Ductile-Iron ipe and Fittings For Water. The cement-mortar lining and inside coating are in accordance with ANSI/AWWA C104/ A21.4. Special linings and/or coatings can be furnished for specific conditions. NOTE: U.S. ipe neither manufactures nor recommends the use of mechanical joint retainer glands. As an accommodation to our customers and consulting engineers we do provide retainer glands for use where specified. Any warranties for those glands sold by U.S. ipe shall be those warranties given by the particular manufacturer of the gland involved. U.S. IE MAKES NO WARRANTIES, EXRESS OR IMLIED CONCERNING THOSE GLANDS, AND U.S. IE WILL ASSUME NO LIABILITY FOR THEIR USE. We continue to offer other restrained joint products, TR FLEX ipe and Fittings, and the FIELD LOK 350 Gasket for use with TYTON JOINT ipe and Fittings. If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C105/A21.5 olyethylene Encasement for Ductile Iron ipe Systems for proper protection procedures. U.S. IE
4 866.DI.IE 4 Assembly of Mechanical Joint ipe These photographs show each of the five progressive steps in assembling mechanical joint pipe. Figure 1. Brush socket, plain end and gasket with soapy water, then slip gland and gasket over plain end. The small side of the gasket and the lip side of the gland face the socket. 1. Figure 2. Insert plain end into socket. ush gasket into position with fingers, making sure it is evenly seated. 2. Figure 3. Slide gland into position, insert bolts and tighten nuts by hand. Figure 4. With ordinary ratchet wrench, tighten bolts alternatively (bottom then top, and so on, all around) to a torque range of ft-lb. 3. Figure 5. The completed mechanical joint NOTE: Installation of mechanical joint pipe should be made following the instructions in ANSI/AWWA C600 and ANSI/AWWA C111/A U.S. IE
5 866.DI.IE 5 Technical Information Table 1. 4"-12" Mechanical Joint ipe DIMENSIONS Inches BOLTS GLAND BOLTS SIZE A B J K1 K2 L M S QUANTITY SIZE LENGTH BELL GASKET DEFLECTION* Inches Inches ounds ounds Degrees / º /4 3-1/ º /4 3-1/ º / º / º / º /4 4-1/ º /4 4-1/ º /4 4-1/ º /4 4-1/ º / º NOTE: Ductile Iron glands are furnished with 4-12 mechanical joint pipe. U.S. IE
6 866.DI.IE 6 Technical Information (cont.) Table 2. Nominal thicknesses, dimensions and weights of 4-12 mechanical joint pipe conforming to ANSI/AWWA C151/A WEIGHTS MJ IE THICKNESS OUTSIDE WEIGHT BARREL AVERAGE WEIGHT SIZE CLASS THICKNESS DIAMETER ER FOOT ER LENGTH* ER FOOT** Inches Inches Inches ounds ounds ounds (18ft / 20ft) (18ft / 20ft) (18ft) 12.4 (18ft) (18ft) 13.4 (18ft) (18ft) 14.3 (18ft) (18ft) 12.1 (18ft) (18ft) 13.4 (18ft) (18ft) 14.6 (18ft) (18ft) 15.8 (18ft) (18ft) 16.9 (18ft) (18ft) 18.1 (18ft) / / / / / / / / / / / / / / / / / / / / / / / / / / / / 38.7 Tolerances of OD of Spigot End: 3-8 ±.06 *Including bell calculated weight of pipe rounded off to nearest 5 lbs. **Including bell average weight of pipe per foot, based on calculated weight of pipe before rounding. U.S. IE
7 866.DI.IE 7 Technical Information (cont.) Table 2. Nominal thicknesses, dimensions and weights of 4-12 mechanical joint pipe conforming to ANSI/AWWA C151/A WEIGHTS MJ IE THICKNESS OUTSIDE WEIGHT BARREL AVERAGE WEIGHT SIZE CLASS THICKNESS DIAMETER ER FOOT ER LENGTH* ER FOOT** Inches Inches Inches ounds ounds ounds (18ft / 20ft) (18ft / 20ft) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 76.0 Tolerances of OD of Spigot End: ±.06 *Including bell calculated weight of pipe rounded off to nearest 5 lbs. **Including bell average weight of pipe per foot, based on calculated weight of pipe before rounding. U.S. IE
8 866.DI.IE 8 Technical Information (cont.) Table 2. Nominal thicknesses, dimensions and weights of mechanical joint pipe conforming to ANSI/AWWA C151/A WEIGHTS MJ IE THICKNESS OUTSIDE WEIGHT BARREL AVERAGE WEIGHT SIZE CLASS THICKNESS DIAMETER ER FOOT ER LENGTH* ER FOOT** Inches Inches Inches ounds ounds ounds (18ft / 20ft) (18ft / 20ft) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Tolerances of OD of Spigot End: ±.06 *Including bell calculated weight of pipe rounded off to nearest 5 lbs. **Including bell average weight of pipe per foot, based on calculated weight of pipe before rounding. U.S. IE
9 866.DI.IE 9 Technical Information (cont.) Table 2. Nominal thicknesses, dimensions and weights of 4-12 mechanical joint pipe conforming to ANSI/AWWA C151/A THICKNESS OUTSIDE WEIGHT BARREL AVERAGE WEIGHT SIZE CLASS THICKNESS DIAMETER ER FOOT ER LENGTH* ER FOOT** Inches Inches Inches ounds ounds ounds (18ft / 20ft) WEIGHTS MJ IE (18ft / 20ft) / / / / / / / / / / / / / / Tolerances of OD of Spigot End: 24 ±.06 *Including bell calculated weight of pipe rounded off to nearest 5 lbs. **Including bell average weight of pipe per foot, based on calculated weight of pipe before rounding. U.S. IE
10 866.DI.IE 10 roducts for Water, Wastewater and Fire rotection Ductile Iron ipe TYTON JOINT ipe Mechanical Joint ipe TR FLEX ipe Flanged ipe USIFLEX Boltless Flexible Joint ipe for Subaqueous Installations SIZE RANGE 3"-64" Ductile Iron 3"-24" Ductile Iron 4"-64" Ductile Iron 3"-64" Ductile Iron 4"-48" Ductile Iron Restrained Joints TR FLEX ipe 4"-64" Ductile Iron MJ FIELD LOK Gaskets 4"-24" FIELD LOK 350 Gaskets 4"-24" FIELD LOK Gasket 30" & 36" TR FLEX GRIER Rings 4"-36" Ductile Iron TR TELE FLEX Assemblies 4"-24" Ductile Iron H LOK Restrained Joint 30"-42" Ductile Iron Fittings TYTON Fittings TRIM TYTON Fittings TR FLEX Fittings and TR FLEX Telescoping Sleeves Mechanical Joint Fittings TRIM TYTE MJ Fittings Flanged Fittings XTRA FLEX Couplings 14"-64" Ductile Iron 4"-12" Ductile Iron 4"-64" Ductile Iron 3"-48" Ductile Iron 3"-48" Ductile Iron 3"-64" Ductile Iron 4"-24" Ductile Iron Miscellaneous roducts ROTECTO 401 Lined Ductile Iron ipe for 4"-64" Ductile Iron Domestic Sewage and Industrial Wastes FLANGE-TYTE Gaskets 4"-64" olymeric Linings For all pipe sizes Saddle Outlets Various Ductile Iron Welded Outlets Various Ductile Iron olyethylene Encasement 4"-64" Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project. U.S. IE
11 .O. BOX BIRMINGHAM, AL DI.IE ( ) FAX: All U.S. ipe brochures and/or products are subject to change without further notice.
E D I T I O N XTRA FLEX 4"-24" RESTRAINED JOINT HIGH DEFLECTION FITTINGS
4"-24" FOR WATER & WASTEWATER, & INDUSTRIAL ALICATIONS 866.DI.IE 2 Table of Contents Coupling and Fittings 3 Coupling Diagram 4 Reducer 5 350 psi Working ressure 90º Bends 6 45º Bends 7 22 1/2 Bends 8
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