D.0. Thermocouple. Introduction
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- Martin Moody
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1 D.0 Introduction Description s are widely used to measure the temperature inside a vacuum or pressure chamber. CeramTec s thermocouple feedthroughs, manufactured with thermocouple materials or compensating material, transmit through the wall of the chamber the electromotive force (emf) generated by the application of heat to the thermocouple bead without introducing error. External instrumentation can then evaluate the strength of the emf that is proportional to the temperature at the thermocouple bead, thus yielding a temperature measurement. The Ceramaseal thermocouple feedthroughs provide the necessary electrical isolation and a hermetic seal. For refractory and noble metal thermocouples, Ceramaseal products use compensating wires. The junction between the compensating wires and the true thermocouple conductor material must be thermally shielded and not exceed 250 C. A Application Chart is shown on the next page. Standard Specifications Temperature Range: Cryogenic (-269 C) to 450 C Internal pressure from torr to 3500 psig Type C, K, R, S, T Installation Standard installation mountings include: Weld (Pulse-TIG, TIG, Laser, E-Beam) flange ConFlat flange NPT fitting (see Pressure section) For details and information on thermocouple assembly installation, refer to the Technical Reference section. Applications A few of the many applications in which these thermocouples are commonly used are: Furnaces Power generation measurement and control Aerospace equipment New Products Multipin spade type thermocouples Single conductor thermocouples in spade and loop type s now available in flanges Typical Construction Contact Insulator Washer Cup Adapter Single to 10 pairs Extreme / Custom Design 940-pin feedthrough using thermocouple materials Sub D connectors using thermocouple materials Single pair high-temperature cable end seal in a special plug design In-vacuum coating Semiconductor processing equipment Energy research Industrial equipment Telecommunications Flange Spacer Conductor Contact Type E, J and N thermocouples 140 USA: (800) www2.ceramtec.com sales@ceramtec.com
2 Table of Contents D.0 Type Voltage DC Temperature Rating C Number of Pairs Types Sub-section Section Pages Min Max NA : Single, 1, 2 R, S, T (see table below) Loop Type D NA : Air Side Plug: Single,1, 2, 3, 5 C, K (see table below) Spade Type D to 5 kv : Air Side Plug: Pair, 2 Conductors C, K (see table below) Spade & Power D NA : Air Side Plug: , 5, 10 K (see table below) MIL-C-5015 Type ANSI Type Polarity Degrees C emf (mv) T APPLICATION CHART Copper Constantan to to D K Chromel Alumel to to S Platinum 10% Rhodium Platinum to to R Platinum 13% Rhodium Platinum to to C* Tungsten 5% Rhenium Tungsten 26% Rhenium to to *Not an ANSI symbol sales@ceramtec.com www2.ceramtec.com TEL: (864)
3 D.1 Loop Type Single Conductor Two Pairs Single Pair Two Pairs - NW16KF Single Pair - NW16KF Two Pairs ConFlat - NW16CF Single Pair ConFlat - NW16CF Two Pairs ConFlat - NW35CF Single Pair ConFlat - NW35CF 142 USA: (800) www2.ceramtec.com sales@ceramtec.com
4 Loop Type D.1 Single Conductor MATERIAL FIGURE Copper 1 Weld W Constantan 2 Weld W Platinum-Rhodium* 2 Weld W ANSI TYPE MATERIALS NO. OF PAIRS T Copper/Constantan Weld W R/S Platinum-Rhodium* Weld W T Copper/Constantan Weld W R/S Platinum-Rhodium* Weld W ISO FLANGE T Copper/Constantan NW16KF KF R/S Platinum-Rhodium* NW16KF KF T Copper/Constantan NW16KF KF R/S Platinum-Rhodium* NW16KF KF ConFlat CONFLAT FLANGE T Copper/Constantan 1 1/3 (NW16CF) CF R/S Platinum-Rhodium* 1 1/3 (NW16CF) CF T Copper/Constantan 2 3/4 (NW35CF) CF R/S Platinum-Rhodium* 2 3/4 (NW35CF) CF T Copper/Constantan 1 1/3 (NW16CF) CF R/S Platinum-Rhodium* 1 1/3 (NW16CF) CF T Copper/Constantan 2 3/4 (NW35CF) CF R/S Platinum-Rhodium* 2 3/4 (NW35CF) CF *Uses compensating wire. Maximum junction temperature 250 C. Specifications - Single Conductor Copper Constantan Platinum-Rhodium Magnetic : No 20 C 3500 PSIG (241 Bar), 0 PSIG Specifications - Copper/Constantan (Type T) Platinum-Rhodium (Type R/S) Magnetic : No 20 C 0 PSIG 1 Pair: 1250 PSIG (86 Bar) 2 Pairs: 800 PSIG (55 Bar) sales@ceramtec.com www2.ceramtec.com TEL: (864)
5 D.2 Spade Type Single Conductor Single Conductor Single Pair Two Pairs Single Pair - NW16KF Two Pairs - NW16KF Single Pair ConFlat - NW16CF Two Pairs ConFlat - NW16CF Single Pair ConFlat - NW35CF Two Pairs ConFlat - NW35CF 144 USA: (800) www2.ceramtec.com sales@ceramtec.com
6 Spade Type D.2 Single Conductor MATERIALS FIGURE Chromel 1 Weld W Alumel 2 Weld W Chromel 3 Weld W Alumel 4 Weld W ANSI TYPE MATERIALS NO. OF PAIRS K Chromel/Alumel Weld W C Tungsten-Rhenium* Weld W K Chromel/Alumel Weld W C Tungsten-Rhenium* Weld W ConFlat ISO FLANGE K Chromel/Alumel NW16KF KF C Tungsten-Rhenium* NW16KF KF K Chromel/Alumel NW16KF KF C Tungsten-Rhenium* NW16KF KF CONFLAT FLANGE K Chromel/Alumel 1 1/3 (NW16CF) CF C Tungsten-Rhenium* 1 1/3 (NW16CF) CF K Chromel/Alumel 2 3/4 (NW35CF) CF C Tungsten-Rhenium* 2 3/4 (NW35CF) CF K Chromel/Alumel 1 1/3 (NW16CF) CF C Tungsten-Rhenium* 1 1/3 (NW16CF) CF K Chromel/Alumel 2 3/4 (NW35CF) CF C Tungsten-Rhenium* 2 3/4 (NW35CF) CF Air Side Plug ANSI TYPE MATERIALS TYPE MATERIALS TEMPERATURE C MIN MAX COLOR CODE Specifications - Single Conductor Chromel Alumel Magnetic : Chromel: No Alumel: Yes K Chromel/Alumel Standard Glass Filled Nylon Yellow K Chromel/Alumel High Temp Ceramic Yellow C Tungsten-Rhenium Standard Glass Filled Nylon Red C Tungsten-Rhenium High Temp Ceramic Red *Uses compensating wire. Maximum junction temperature 250 C. See the Accessories section for more information on all accessories. 20 C 3500 PSIG (241 Bar), 0 PSIG Specifications - Chromel/Alumel (Type K) Tungsten-Rhenium (Type C) Magnetic : Yes 20 C 0 PSIG 1 Pair: 1250 PSIG (86 Bar) 2 Pairs: 800 PSIG (55 Bar) sales@ceramtec.com www2.ceramtec.com TEL: (864)
7 D.2 Spade Type 3 or 5 Pairs ConFlat NW16CF ConFlat NW35CF Specifications Chromel/Alumel (Type K) Magnetic : Yes 20 C 0 PSIG 3 Pairs: 400 PSIG (28 Bar) 5 Pairs: 350 PSIG (24 Bar) 146 USA: (800) www2.ceramtec.com sales@ceramtec.com
8 Spade Type 3 or 5 Pairs D.2 3 or 5 Pairs ANSI TYPE MATERIALS NO. OF PAIRS K Chromel/Alumel Weld W K Chromel/Alumel Weld W 3 or 5 Pairs ISO FLANGE K Chromel/Alumel NW16KF KF K Chromel/Alumel NW16KF KF ConFlat 3 or 5 Pairs Air Side Plug CONFLAT FLANGE K Chromel/Alumel 1 1/3 (NW16KF) CF K Chromel/Alumel 1 1/3 (NW16KF) CF K Chromel/Alumel 2 3/4 (NW35CF) CF K Chromel/Alumel 2 3/4 (NW35CF) CF ANSI TYPE MATERIALS TYPE MATERIALS TEMPERATURE C MIN MAX COLOR CODE K Chromel/Alumel Standard Glass Filled Nylon Yellow K Chromel/Alumel High Temp Ceramic Yellow See the Accessories section for more information on all accessories. sales@ceramtec.com www2.ceramtec.com TEL: (864)
9 D.3 Spade & Power Specifications Chromel/Alumel (Type K) Tungsten-Rhenium (Type C) Pins: Nickel or Copper Magnetic : Yes Voltage Rating 5 kv DC Current Rating See table 20 C 500 PSIG (34 Bar), 0 PSIG ConFlat - NW16CF ConFlat - NW35CF 148 USA: (800) www2.ceramtec.com sales@ceramtec.com
10 Spade & Power D.3 ANSI TYPE MATERIALS CONDUCTOR AMPS MATERIAL K Chromel/Alumel Weld 16.5 Nickel W K Chromel/Alumel Weld 55 Copper W C Tungsten-Rhenium** Weld 16.5 Nickel W C Tungsten-Rhenium** Weld 55 Copper W ISO FLANGE K Chromel/Alumel NW16KF 16.5 Nickel KF K Chromel/Alumel NW16KF 55 Copper KF C Tungsten-Rhenium** NW16KF 16.5 Nickel KF C Tungsten-Rhenium** NW16KF 55 Copper KF ConFlat Air Side Plug CONFLAT FLANGE K Chromel/Alumel 1 1/3 (NW16KF) 16.5 Nickel CF K Chromel/Alumel 1 1/3 (NW16KF) 55 Copper CF C Tungsten-Rhenium** 1 1/3 (NW16KF) 16.5 Nickel CF C Tungsten-Rhenium** 1 1/3 (NW16KF) 55 Copper CF K Chromel/Alumel 2 3/4 (NW35CF) 16.5 Nickel CF K Chromel/Alumel 2 3/4 (NW35CF) 55 Copper CF C Tungsten-Rhenium** 2 3/4 (NW35CF) 16.5 Nickel CF C Tungsten-Rhenium** 2 3/4 (NW35CF) 55 Copper CF ANSI TYPE MATERIALS TYPE MATERIALS TEMPERATURE C MIN MAX COLOR CODE K Chromel/Alumel Standard Glass Filled Nylon Yellow K Chromel/Alumel High Temp Ceramic Yellow C Tungsten-Rhenium** Standard Glass Filled Nylon Red C Tungsten-Rhenium** High Temp Ceramic Red Contacts TYPE MATERIAL DESCRIPTION Set Screw Type Contacts Beryllium Copper Accepts wire up to [1.3] A Barrel Type Contacts Beryllium Copper Accepts wire up to [2.4] A *Contacts priced and sold in packages of 10. **Uses compensating wire. Maximum junction temperature 250 C. Shown in photo. See the Accessories section for more information on all accessories. sales@ceramtec.com www2.ceramtec.com TEL: (864)
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