Chemical solutions for plastic injection moulding

Transcription

1 +EDM++Plastic injection moulding++toolmaking+ Chemical solutions for plastic injection moulding +ANTIKOR RS++NEOGLIS++SOLVO SPRAY++INTERKOR VP1026++RELEASE AGENT C5+ +RELEASE AGENT C10++BUTOL++CLEANER SE++CLEANER SC++ NEOGLIS PLUS++NEOLUB++BONNAFLON+

2 +Discover the Buchem products you need to improve your productivity!+ Constantly increasing demands by the market repeatedly require productivity increases in the thermoplastic injection moulding sector in modern everyday production. Yet the main focus is not always on the actual production. In the meantime, more and more attention is also being paid to preprocessing and postprocessing. In these three production stages of thermoplastic injection moulding, Buchem can support you with the right solutions. For more than 30 years now we have specialised in supporting you and your production processes. With this experience, Buchem offers products that in some cases have been tried and tested for many years for the trouble-free operation of your machines and tools, for production that meets high quality and performance standards. In addition we have a wide range of consumable materials for tool and mould construction as well as for spark erosion. Our own development and production On account of our many years of experience and the resulting know-how, Buchem develops and produces a large part of its products itself. This is how Buchem s renowned high quality standards can be explained. Many products have been developed in the Buchem laboratory through our daily presence in the production facilities of the synthetic materials industry and thus exactly meet practical requirements. Advice on site Even though Buchem now operates globally, each and every customer remains important. Only in this way can we guarantee that customers always have the best products. This international exchange of experience and know-how is at the disposal of all customers. The enormous local presence of Buchem staff is an important component in our concept for success. Contact with you is important for us. Wide range of products From our many years of experience, Buchem knows very well what is needed in everyday production. Differing installations and differing production processes require different solutions. The starting point is always the individual application. We have geared ourselves to such scenarios, with a wide range of products for all cases. Fast delivery A wide range of products and the fast and smooth delivery of our products make high demands on our warehousing and logistics systems. The Buchem warehouse is geared to this, our logistics system has been refined and optimised over the years. For example, we can offer you a 24-hour delivery service on request. Fotos: dieterklein.de

3 +THE RIGHT PRODUCT FOR ALL NEEDS+

4 +Corrosion protection and lubricate+ Specially +ANTIKOR RS+ ANTIKOR RS is a high-quality corrosion protection, lubrication and care product for iron, steel and all kinds of metallic materials. Even in aggressive atmospheres, it offers long-term protection for bare metal and highly polished surfaces. The protective effect can be increased by applying several consecutive layers. ANTIKOR RS has a soft, grease-like consistency and does not run off vertical surfaces. The protective film can be removed by simply wiping it off. ANTIKOR RS is ideal for the short and long-term conservation of injection moulds. As a special grease it maintains its adhesive properties on cool tool surfaces. ANTIKOR RS reliably prevents subsequent damage by rust after the processing of PVC, ABS and POM, as well as many other plastics, e.g. flame-resistant polyamide, caused by aggressive gas residues. Artikel-Nr.: INJECTION MOULDS + ANTIKOR is an ideal lubricant for ejectors and slides without the risk of soiling white, light or clear injected parts. + WIRE ELECTRIC DISCHARGING MACHINES + The high rust protection requirements for workpieces in the course of wire electric discharge machining are met in coaxial cutting as well as in water baths. The workpieces to be cut can be reliably protected before as well as after scanning by spraying them with ANTIKOR. +NEOGLIS+ The three products from the NEO range, NEOGLIS, NEOLUB and NEOGLIS PLUS, are characterised by their different specialisations in the field of viscosity. All three are fully synthetic, odourless problem solvers. They do not harden, and activate old hardened oils and greases. The NEOGLIS types offer good protection against surface destruction caused by perspiration from handling. NEOGLIS is suitable as a lubricant, is outstanding as an oxide solvent, dehumidifier, as a cleaning agent and as temporary corrosion protection. NEOGLIS is used in the fields of electronics, electrical engineering, thermoplastic injection moulding, die casting, aluminium processing, machinery and instruments, toolmaking, wire and sinker electric discharge machining. NEOGLIS sustainably penetrates coatinglayers such as metal oxides, corrosion layers, grease and dust. NEOGLIS activates old oils and greases. NEOGLIS consists of synthetic, solid-free substances that do not gum, coke or harden, and which remain effective even at extreme temperatures. NEOGLIS does not attack metals, rubber, plastics or the most common paints. NEOGLIS provides corrosion protection for some time. The duration of the effectiveness depends on the atmosphere of the storage room and can vary greatly. Artikel-Nr.: NEOGLIS injection moulding technology, injection moulding machines and presses. INJECTION MOULDING MACHINES PRESSES NEOGLIS PLUS can be used in toolmaking and mould construction, as well as in plastics processing. TOOL and MOULD PRESERVATION TOOL and MOULD CONSTRUCTION

5 Highly effective vegetable oils and oils containing silicone, with optimum release properties. +BONNAFLON+ BONNAFLON is a lubricating and separating agent on a PTFE basis for trade and industry, households, motor vehicles, hobbies and sports. After it has been applied and after the evaporation of the solvent component, a thin, white PTFE film remains with the typical properties of fluoroplastics. BONNAFLON is dirt-repellent and has excellent lubricating and separating properties on all substrates. BONNAFLON is heat-resistant up to 260 C. BONNAFLON is resistant to water, oil and aggressive media. Artikel-Nr.: Lubricating and separating agent on a PTFE basis for use during production in the high temperature range. +BUTOL MULTIFUNCTION AGENT+ BUTOL is an excellent rust remover and provides long-term penetration of coatings such as metal oxides, grease or dust. A practically invisible, thin film that gets under moisture offers temporary protection against corrosion. BUTOL is a semi-synthetic multifunction agent, suitable for fine mechanics and micromechanics, electronics, electrical engineering, thermoplastic injection moulding and die casting, aluminium processing, toolmaking, sinker and wire electric discharge machining, machinery and instruments. BUTOL is an all-in-one penetrating oil, lubricant, oxide solvent, dehumidifier, cleaner, offering protection against moisture and corrosion. BUTOL has extraordinary penetrating properties close fits and inaccessible locations can easily be lubricated and protected from corrosion. BUTOL is an outstanding contact spray it infiltrates moisture, displacing it from electric and electronic contacts, thus preventing short circuits and leakage currents. Artikel-Nr.: POSSIBLE APPLICATIONS + Protects from corrosion Loosens seized parts Starts damp engines Eliminates squeaking Removes stubborn dirt and old grease + PROPERTIES + Free of CFC and organic chlorine compounds Without silicone, wax or resin Not dangerous in accordance with the Hazardous Substances Ordinance High penetrating properties thanks to low viscosity Also available in litre containers.

6 +RELEASE AGENTS++MULTIFUNCTION AGENTS+ +RELEASE AGENT S10+ RELEASE AGENT S 10 contains a highly effective combination of silicones. RELEASE AGENTL S 10 can also be used at high tool temperatures. No residues are left on the surface of the mould. RELEASE AGENT S 10 is not suitable for the production of preformed parts that are subsequently printed, bonded, painted, vaporised or galvanised. RELEASE AGENT S 10 is cost-effective and economical in use. RELEASE AGENT S 10 is available in spray cans as well as in litre containers. Here we recommend the use of our refillable multisprayer. Artikel-Nr.: Separating agent with silicone for thermoplastic injection moulding. Particularly good separating properties. +RELEASE AGENT C5+ RELEASE AGENT C5 is silicone-free. RELEASE AGENT C5 is particularly suitable for the production of preformed parts that are subsequently printed, bonded, painted, vaporised or galvanised. RELEASE AGENT C5 is cost-effective and economical. RELEASE AGENT C5 is biodegradable. RELEASE AGENT C5 is available in spray cans as well as in litre containers. Here we recommend the use of our refillable multisprayer. Artikel-Nr.: Separating agent with silicone for thermoplastic injection moulding. Particularly good separating properties.

7 developed cleaners. Easily remove degasification coatings in the mould as well as paint residues in the worm. +SOLVO SPRAY+ SOLVO SPRAY dissolves greases, oils, tar and many resins. SOLVO SPRAY is for degreasing and cleaning tools, machines and car parts. SOLVO SPRAY also serves to remove residual coatings on brake drums. SOLVO SPRAY is a very good stain remover for textiles, since it is neutral to textile dyes. SOLVO SPRAY does not attack most paints. It is therefore very suitable for removing tar stains from car paint. Before using it on plastics, first test to see if the plastic is attacked. Artikel-Nr.: Silikonhaltiges Trenn- Highly effective solvent combination for removing grease, oil, resins, writing (felt-tip pens) and much more. Completely residue-free evaporation! Ideal for contactless degreasing of highly-polished surfaces. +INTERKOR VP1026+ INTERKOR VP 1026 is a liquid corrosion inhibitor and cleaner for the plastification units of thermoplastic injection moulding machines. All cavities of the plastification unit are reached, leading to area-wide corrosion protection. INTERKOR VP 1026 leads to significant foam formation and thus to an increase in pressure caused by the volume expansion in the restricted space of the extruder cylinder. INTERKOR VP 1026 leads to an intense emergence of the material at the nozzle or at the open hot runner tool and thus removal of all residues of the previous material. Artikel-Nr.: Sufficient inhibition and cleaning requires, depending on the tool, 1 to 10 times the quantity of the cylinder volume of granules, which are mixed with approx. 1% INTERKOR VP On the machine, venting nozzles must be closed and automatic infeed must be switched off. The prepared quantity of granules us now poured into the extruder cylinder using a clean funnel, as in normal injecting; it is then plastified and ejected. This satisfies both corrosion protection and cleaning requirements. After reconnection the remaining quantity of foam from the INTERKOR-granule mixture is displaced by a small quantity of the follow-up granules until correctly moulded parts are ejected.

8 +CLEANERS++CARE+ Fully synthetic fluids with high penetrati +CLEANER SE+ CLEANER SE contains a combination of special solvents and removes deposits from tools without seriously disrupting production. CLEANER SE is used by spraying it onto the tool and then rubbing it off after a short time. CLEANER SE only dissolves polyamide and PVC at higher temperatures. To remove slightly soluble polyacetal deposits, spray CLEANER SE into the hot tool at the first sign of the formation of a coating and remove the dirt with the subsequent mouldings. PA deposits can be easily dissolved at tool temperatures of 70 C and higher, or even better at 80 C; POM deposits can be removed at a tool temperature of 80 C or higher. CLEANER SE does not dissolve mineral grease. CLEANER SE is biodegradable and water soluble. CLEANER SE does not contain any volatile solvents. Artikel-Nr.: Depending on the tool, adequate inhibition and cleaning requires 1 to 10 times the quantity of the cylinder volume of granules, which are mixed with approx. 1% INTERKOR VP On the machine, venting nozzles must be closed and automatic infeed must be switched off. The prepared quantity of granules us now poured into the extruder cylinder using a clean funnel, as in normal injecting; it is then plastified and ejected. This satisfies both corrosion protection and cleaning requirements. After reconnection the remaining quantity of foam from the INTERKOR-granule mixture is displaced by a small quantity of the follow-up granules until correctly moulded parts are ejected. +CLEANER SC+ CLEANER SC contains highly effective solvents in a concentrated form and removes deposits from tools. CLEANER SC is used by spraying it onto the tool and then rubbing it off after a short time. CLEANER SC very easily dissolves polystyrene and copolymers, cellulose acetates, polyacrylates and polycarbonates. Thanks to its highly concentrated form, CLEANER SC was specially developed for the manual cleaning of dismantled and cold moulds. CLEANER SC does not dissolve mineral grease. CLEANER SC is biodegradable and water soluble. CLEANER SC does not contain any volatile solvents. Artikel-Nr.: Special cleaner for removing degasification coatings in the injection mould when it is cold. Developed for maintenance and toolmaking!

9 ng properties. Lubricant, oxide solvent, dehumidifier, with corrosion protection. Activator for inactive lubricants. +NEOGLIS PLUS+ NEOGLIS PLUS is a synthetic medium with extremely good penetrating capabilities and is suitable for the surface finish. NEOGLIS PLUS has unusual creep properties, automatically penetrates micropores and cracks, channels, overlaps etc. NEOGLIS PLUS is particularly suitable for fine mechanics and micromechanics. NEOGLIS PLUS forms a practically invisible, thin, elastic film that creeps under water and is waterrepellent and for example prevents creepage in the electrical engineering field. NEOGLIS PLUS activates old oils and greases. NEOGLIS PLUS cleans without any adverse effect on the sliding properties of metals and plastics (unlike cleaning with solvents). NEOGLIS PLUS consists of synthetic, solid-free substances that do not gum, coke or harden, and which remain effective even at extreme temperatures. NEOGLIS PLUS does not attack metals, rubber, plastics or the most common paints. Artikel-Nr.: INJECTION MOULDING MACHINES+ We recommend spraying NEOGLIS PLUS onto platens with severe fretting corrosion. The fretting corrosion can then be removed easily. The bare metal surface guarantees the accuracy of the parallel platens. Extrusion The use of NEOGLIS PLUS has proved particularly valuable as a lubricant for very thin pins which break off easily. Outages and downtimes are significantly reduced. +TOOLMAKING AND MOULD CONSTRUCTION+ The NEOGLIS types offer good protection against surface destruction caused by perspiration from handling. +NEOLUB+ NEOLUB is an outstanding lubricant with very high film stability for guides, struts, sliders, even in a very close tolerance range, with high thermal resistance and without incrustation. It activates the NEO types at once, all examples of oil and grease hardening. The adhesive power is several times higher than that of the NEOGLIS types. Its penetration capability is greatly reduced, but is still there if heated. Its corrosion protection is significantly more durable, but it is not to be recommended for longer exposure to outdoor weather conditions. Artikel-Nr.: INJECTION MOULDING MACHINES+ We recommend spraying NEOGLIS PLUS onto platens with severe fretting corrosion. The fretting corrosion can then be removed easily. The bare metal surface guarantees the accuracy of the parallel platens. +PRESSES+ The use of NEOGLIS PLUS has proved particularly valuable as a lubricant for very thin pins which break off easily. Outages and downtimes are significantly reduced.

10 +EDM++Plastic injection moulding++toolmaking+ Zubehör +Multisprayer+ The MULTISPRAYER II can be used with all Buchem spray media. We cannot accept any liability if it is used for fluids not approved by us, or for aggressive chemicals. Artikel-Nr.: The Union nut is unscrewed by hand, the valve body removed. The sprayer is filled with the required medium. The valve body is now replaced and tightened with the union nut. With the compressed air pistol and filling adapter (article no ) compressed air is now supplied. This refillable pressurised can is a refillable sprayer made of high-quality aluminium for all types of spray fluids produced by us. The sprayer is used in trade and industry, in workshops etc. It is very handy and can be carried and used everywhere. TECHNICAL DATA Bottle volume 520 ml Filling volume 400 ml Operating pressure 6-10 bar Test pressure 18 bar Bursting pressure 25 bar buchem the entire range! For toolmaking and mould construction, for spark erosion. Toolmaking / EDM Rust prevention products EDM wire Filters Resin Spares and consumables for wire erosion machines Gas pressure springs Graphite Plastic injection moulding Rust prevention products Mould cleaners Slip additives and lubricants Release agents Feed screw cleaners Hydraulic filters and many other items buchem.de Our information in the Internet. All information, all products, all brochures as downloads or as printed material (on request). Our free newsletter will give you the latest information. Subscribe now! buchem 24-hour delivery service Day in, day out: selected, ordered and delivered! And if necessary: advice, demonstration and training! Service telephone: Buchem Chemie+Technik GmbH & Co KG Albert-Einstein-Straße 8 D Wermelskirchen Fon +49 (0) Fax +49 (0) Web: buchem@buchem.de