NovoPlan. The Coating Experts. PlanoTek Functional layers. Quality. Perfection. Expertise. Consulting
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1 The Coating Experts NovoPlan Quality Perfection Expertise Consulting PlanoTek Functional layers for plastics processors, injection moulders, tool and mould makers and mechanical engineers
2 PlanoTek The functional electroless nickel system. For more than 20 years, NovoPlan has been the coating experts for functional electroless nickel layers. By coating with PlanoTek, we provide your tool surface with the right function for every application. Demoulding aid & scale inhibition PlanoTek CNPTFE / 45 50* HRC PlanoTek CNA 180 HV / 27* HRC PlanoTek CNB / 60 65* HRC Processing of soft thermoplastics (TPU, ABS, PP) and elastomers (silicone, LSR) Production without mould releasing agents Typical layer thicknesses 3 10 μm** Demoulding aid + wear protection Processing of specialized engineered polymers and highly filled plastics (PPS, PBT, POM, PEEK, PA, ) Production without mould releasing agents Typical layer thicknesses 3 10 μm** PlanoTek CNBV 54/70* HRC Slide and mechanism coatings Substitute for conventional lubrication Dry running of moving parts Typical layer thicknesses 3 10 μm** PlanoTek CNB / 60 65* HRC * Heat-treated, 300 C approx. 5 hours or 400 C approx. 1 hour
3 Wear protection PlanoTek HCN / 70* HRC PlanoTek CNV / 72 74* HRC Processing of abrasive, highly filled plastics, thermoset plastics Protection against hot gas corrosion during plastic processing Protecting»soft«materials, such as copper / aluminium alloys Typical layer thicknesses 3 20 μm** Protection of polished surfaces Surface protection for mirror finishes Base layer for mirror finishes Typical layer thicknesses 3 20 μm** PlanoTek HoCN / 72 73* HRC PlanoTek KSCN / 72 74* HRC Processing of aggressive plastics Protection against damp climate, hand perspiration Protecting the temperature control system (close-contoured cooling systems, e. g. laser-sintered, joined) Ultra-precision machining / diamond turnable Typical layer thicknesses 3 30 μm** Repair Correction of measurements to final dimension up to 300 μm Alternative to manufacturing of new components PlanoTek HCN / 70* HRC PlanoTek HoCN / 72 73* HRC ** thicker layers and combination coatings possible
4 Benefits + Manufacturing with secure processes + Guaranteed unit costs + Constant item quality + Increase in tool life + Reduced maintenance requirements Coating temperature distortion-free max. 90 C Separation contour accuracy no edge build-up coplanar, even in holes, slots and indentations Functional surface properties engineered material properties Coatable materials and surfaces Steel (hardened, plasma nitrided), copper, aluminium, sintered metal, etc. Surface structures remain unaltered Reworking Grinding, eroding (EDM) and polishing Partial coating masking is possible Layer removal / recoating routine operation
5 PlanoTek Functional layers. The solution for your tool system. Cooling System Reduction of deposits Ejector system Slide coatings Hot manifold and plastic distribution system Prevention of adhesion Mould inserts Demoulding aid Scale inhibition Wear protection Hot gas corrosion Correction of measurements Mould frame Slide coatings for your sector. Automotive Electrical engineering Aerospace Medical engineering Packaging technology
6 NovoPlan Services. 1. Customer portal 2. Process recommendations 3. Technological expertise 4. Express coating 5. Customer seminars 6. Specialist advice on site 7. Research and development NovoPlan GmbH Surface and material engineering Robert-Bosch-Str. 41 D Aalen Fon [+49 (0) 73 61] Fax [+49 (0) 73 61] novoplan.com Hotline for comprehensive service & technical advice [+49 (0) 73 61]
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