Inspirations in STEEL

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Alison Walker
6 years ago
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1 Inspirations in STEEL 2018

Highlights forster omnia the multifunction talent 4 Energy efficiency and multifunctional safety application forster unico XS uniquely slim steel profiles 6 For heat-insulated windows and glazing

2 Highlights forster omnia the multifunction talent 4 Energy efficiency and multifunctional safety application forster unico XS uniquely slim steel profiles 6 For heat-insulated windows and glazing External fire protection 7 Fire-resistant door EI30 DESIGN STUDY forster fuego light 10 Flush-mounted glass panels EI30 / EI60 Fire resistant doors 11 Burglar protection RC2 / RC3 Interchangeable all-glass appearance 12 Fire protection EI30 / EI60 Sliding doors for fire and smoke protection EI30 14 With a high level of impermeability Butt-joint glazing 15 Glass-to-glass joint EI30 / EI60 forster thermfix vario Hi 16 Thermal insulation passive-house pha forster thermfix vario EI30 and EI60 18 Fire-resistant panels / corner designs Forster offers profile systems for all glazed fire-resistant elements needed in buildings from doors, windows and screens through to curtain walls and roof glazing. Front Cover: Salle Multisport Libergier, Reims, France Thermally insulated curtain wall forster thermfix light Index: Le Signe, Chaumont, France Curtain walls and fixed glazing forster thermfix vario 2

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Technical details Material options Performance specifications* Doors Performance specifications* Dimensions Bright steel, galvanized steel, stainless steel Sound insulation up to Rw 48 db depending

8 W/(m 2 K) Fire-resistant door EI30 from U D 1.

4 Technical details Material options Performance specifications* Doors Performance specifications* Dimensions Bright steel, galvanized steel, stainless steel Sound insulation up to Rw 48 db depending on the glass 100% steel, 100% recyclable Construction depth 85 mm / window sash 103 mm Body measurements 20 mm / 30 mm / 50 mm Filling elements up to 69.5 mm Standard door from U D 0.8 W/(m 2 K) Fire-resistant door EI30 from U D 1.0 W/(m 2 K) Fire protection EI30 (EN 16034), launch Q Burglary-resistance RC2 / RC3, launch Q Metal doors, panels, frame enlargement, launch Q Bullet proof up to FB4 without additional plug-in modules, launch Q Explosion-resistance EPR 1, launch Q Clear passage single leaf: mm (W H) Clear passage double leaf: mm (W H) Quick integration of fittings (clamped, screwed or welded) Possible conversion of doors due to simple wiring and exchangeable locking systems (electrification, change of tenant) Windows Performance specifications* U w -value from 0.83 W/(m 2 K) with triple-paned glass U g 0.5, for a standard measurement of mm (W H) Fixed panel from 0.67 W/(m 2 K) U f 1.4 W/(m 2 K) frame / door combination (with connecting sleeve U f 1.3 W/(m 2 K)) Burglar resistance RC2 / RC3 Dimensions Clear passage single leaf: mm (W H) Clear passage double leaf: mm (W H) Covered flat and artificial system fittings for rotational, tilt and turn and secondary sash Load bearing capacity up to 150 kg (100 kg, in a light rotational fitting) Launch Q *refer to country-specific approvals 4

The unique patented design enables tailored modular solutions for internal and external application.

5 Energy efficiency and multifunctional safety application VERSATILE, DURABLE, SAFE. You can design doors, windows and glazing with excellent heat insulation, using a single profile system. If necessary, you can supplement your element with safety functions such as fire protection, burglaryresistance, bullet- or explosion-resistance. The unique patented design enables tailored modular solutions for internal and external application. Less planning effort, less storage material, uniform designs in the whole building Planning with only one profile system reduces the complexity considerably. For production, the manageable range of products minimises storage costs and allows uncomplicated processing. MULTIFUNCTIONAL SOLUTIONS FOR THE BUILDING ENVELOPE Outstanding thermal insulation Fire protection EI30 Burglary resistance RC2 3 Bullet proof FB4 NS Explosion-resistance EPR 1 In steel and stainless steel The slender forster omnia profiles made of 100% steel without additional plastic or GRP (glass-fibre reinforced plastic) insulators are especially long-lasting, sustainable and environmentally-friendly, because they are fully recyclable

Übersicht_Profile_Fenster_XS Only 23 mm: Unique slim steel profiles for thermally insulated windows 70 8 15 23 521.701 521.701 Z 8 20 28 520.701 520.701 Z 15 8 15 38 521.702 521.702 Z 15 8 20 43 520.

6 Übersicht_Profile_Fenster_XS Only 23 mm: Unique slim steel profiles for thermally insulated windows Z Z Z Z Forster unico XS is a system addition that provides thermal insulated window elements and fixed glazing with ultra-slim facings. At the same time, it opens up a diversity of applications. This applies to the numerous opening variations as well as the possibility of installing fillings up to 60 mm to achieve very low U values and excellent sound insulation values. The unique profile design made of 100% steel is ideally suited for renovating old or historic buildings and for modern glass constructions. 70 The single and double leaf window also comes with burglary resistance RC Z Z Z Z Z Z Z Z Z Technical details Material options Face width Dimensions Performance specifications Bright steel / continuously galvanised steel Single and double leaf casements from 55 mm Fixed glazing from 23 mm Leaf height: 560 up to 2440 mm / RC2: 560 up to 2440 mm Leaf width: 400 to 1440 mm / RC2: 451 to 1440 mm Smallest permitted leaf size: mm (W H) Smallest permitted leaf size RC2: mm (W H) Maximum dimension for fixed glazing mm (W H) Thermal insulation: Uw-values up to 0.84 W/(m 2 K), fixed glazings up to 0.80 W/(m 2 K) Enhanced tightness from three circumferential sealing layers Filling elements up to 60 mm (triple insulation glazing) All system applications comply with EN (CE marking) Sound insulation values up to RW = 47 db Concealed system for both single and double casements of side-hung and turn/tilt windows, for leaf weighing up to 100 kg, 150 kg on request Windows outward opening, top-hung and pivoting on request Stove enamelling or powder coating with no temperature restrictions Glazing beads in aluminium mm and in steel 15 and 19 mm Wet glazing, stress-relieved and drained TU Vienna, Austria Windows forster unico, forster unico XS 6

External fire protection Fire-resistant door EI30 The forster unico system for heat-insulated doors and windows is newly fire resistance tested according to EI30, and in addition to the

7 External fire protection Fire-resistant door EI30 The forster unico system for heat-insulated doors and windows is newly fire resistance tested according to EI30, and in addition to the heat-insulating properties, also meets the fire protection requirements. Multipoint locks specially designed for the system provide economical manufacture. These also allow for an anti-panic escape door. Technical details Material options Continuously galvanized steel Dimensions Single door mm (W H) clear opening Double door mm (W H) clear opening Glazing: Height 5000 mm, width unlimited Performance specifications EI30 according to EN U D -values up to 1.5 W/(m 2 K) Max. leaf weight 360 kg Rain impermeability to EN class 3A Air permeability to EN class 3 Resistance to wind load to EN class C3/B3 Certified according to EN and EN (CE marking) Barrier-free floor threshold to DIN Fillings: Double glazed units U g 1.1 W/(m 2 K) Fillings: Triple glazed U g 0.9 W/(m 2 K) Smoke impermeability in accordance with EN S a / S 200 Continuous function in accordance with EN C 5 (200,000 cycles) Forster system fittings, integrated door closer (ITS) possible Available as an escape door with touch anti-panic, partially-panic on opening leaf Erste Campus, Vienna, Austria Entrance doors RC2 anti-panic EI30 forster unico 7

thermfix light Villa, Schoorl, The Netherlands Fixed glazings,

8 St. Hubertus, Vienna, Austria Doors and windows with thermal break, glazing conservatory forster unico, forster unico XS, forster thermfix light Villa, Schoorl, The Netherlands Fixed glazings, sloped glazings, lift-up sliding doors forster unico, forster thermfix vario 8

9 Raiffeisen bank, Saxon, Switzerland Fire-rated glazing, butt joint glazing, and fire-rated doors forster fuego light 9

DESIGN STUDY: Flush-mounted glass panels EI30 / EI60 Glass is becoming increasingly important as a large scale design element in modern architecture.

10 DESIGN STUDY: Flush-mounted glass panels EI30 / EI60 Glass is becoming increasingly important as a large scale design element in modern architecture. High-quality, flush-mounted design, transparency and a gridless room design create new challenges for implementing creative solutions for slim constructions. This innovative design study with flush-mounted useable glass panels connects these optical advantages with the proven forster fuego light fire protection system EI30 and EI60, and is used wherever a high-quality appearance is required as well as fire protection. FEATURES Flush-mounted design A glass edge seal (25 mm) is possible in a diverse range of colours Quick mounting due to patented clip system Ideal for combining with the Forster wood panel solution Technical details Material options Steel ZM and stainless steel Dimensions Single leaf door max mm (W H) light clearance Double leaf door max mm (W H) light clearance Glazing up to a height of 3 m Performance specifications* EI30 for single and double leaf doors in accordance with EN 1627 EI60 glazing in accordance with EN 1627 Proof of fire protection is available Patented clip system for the application of glass panels *refer to country-specific approvals 10

11 8 m Fire resistant doors Burglar protection RC2 / RC DWG für Flyer RC2-Plan_Name_neu.pdf :12 Bewährte Schlosstechnik Vorgerichtete Profile If fire protection alone does not meet the security requirements the forster fuego light RC2 and RC3 door will provide suitable protection for your building for today s increased demands on safety and security. The slim steel-glass combination offers high quality optics with greater transparency and is extremely durable despite its very narrow appearance. It is suitable for use in residential construction, commercial properties or public buildings with an increased burglary risk. Combinations of fire protection, smoke protection and anti-panic have been tested. DESIGN VARIANTS Pathway / wheelchair accessible, even for anti-panic Concealed hinges and door closers Glazing variant RC2 verified for anti-panic with P6B in accordance with EN SN 1627 RC2 also verified without multipoint locking Self-locking inactive leaf In and outwards opening doors Glass from different manufacturers verified Metal panels EI30 Sheet metal door EI30 Glazing EI30 / EI60 Barrier-free accessibility MAX Barrierefrei nach DIN Auch in Anti-Panik nach EN Sta Sta Sta Sta sich Technical details RC2 Material options Steel ZM and stainless steel Dimensions Single leaf max mm (WxH) light clearance Double leaf max mm (WxH) light clearance Performance specifications* EI30 for single and double leaf doors in accordance with EN 1627 EI30 glazing 5.7 m 2 in accordance with EN 1627 EI60 glazing 3.9 m 2 in accordance with EN 1627 Anti-panic in accordance with EN179/1125 Active and inactive door / glazing P6B Mortise lock with additional locking Prepared profile for mortise locks Technical details RC3 Material options Steel ZM and stainless steel Dimensions Single leaf max mm (WxH) light clearance Double leaf max mm (WxH) light clearance Performance specifications* EI30 for single and double leaf doors in accordance with EN 1627 EI30 glazing 5.7 m 2 in accordance with EN 1627 EI60 glazing 3.9 m 2 in accordance with EN 1627 Anti-panic in accordance with EN179/1125 Active door / Polycarbonate glazing Multipoint safety lock Self-locking Prepared profile for multipoint locks *refer to country-specific approvals 11

116 6 86 Interchangeable all-glass appearance Fire protection EI30 / EI60 A high-quality flush design, transparency and

Glass is therefore becoming increasingly important as a design element, as it succeeds in uniting these preferences.

fuego light EI30 and EI60 fire protection system and is used wherever a high-quality appearance, fire and smoke

Forster makes use of a unique adapter system that allows the high-quality and delicate external panes to be installed

Internal visual covers and inscriptions can therefore easily and affordably be altered if the system is to be converted

12 Interchangeable all-glass appearance Fire protection EI30 / EI60 A high-quality flush design, transparency and grid-free interior design are the epitome of contemporary architecture. Glass is therefore becoming increasingly important as a design element, as it succeeds in uniting these preferences. The innovative Forster solution with an all-glass appearance combines these visual advantages with the proven forster fuego light EI30 and EI60 fire protection system and is used wherever a high-quality appearance, fire and smoke protection, and sound insulation are in demand. Glazings are also possible with burglar protection. Forster makes use of a unique adapter system that allows the high-quality and delicate external panes to be installed during the final construction phase. Internal visual covers and inscriptions can therefore easily and affordably be altered if the system is to be converted for different use. The flexible system can optionally be fitted with flush glass elements on one or both sides APPLICATIONS High-end offices and conference rooms Reception areas Partition walls in escape routes Shopping centres, schools, airports, museums, and many more 6 RC2 12

FEATURES Flush on one or both sides Flexible system Design freedom regarding the choice of the glass design Simple, quick and safe installation thanks to patented adapter system Damaged panes can be

Forster system quickly and easily. Technical details Material options Steel ZnMg, adapter aluminium black anodized Dimensions 1 leaf door max. inside width 1400 3000 mm (W H) 2 leaf door max.

13 FEATURES Flush on one or both sides Flexible system Design freedom regarding the choice of the glass design Simple, quick and safe installation thanks to patented adapter system Damaged panes can be replaced with ease Simple to convert for different use thanks to detachable connection Element joints possible THE CLIP SYSTEM The unique clip system allows the glass panes to be clipped onto the Forster system quickly and easily. Technical details Material options Steel ZnMg, adapter aluminium black anodized Dimensions 1 leaf door max. inside width mm (W H) 2 leaf door max. inside width mm (W H) Performance specifications* Switzerland: Doors and fire-resistant glazing EI30 and EI60 VKF approved for 1 leaf and 2 leaf doors Other countries: Doors and glazing EI30 and EI60 according to country-specific approvals France: Approval possible in individual cases Glazing EI30: Amax. 5.7 m 2 Glass thickness max. 22 mm Glazing EI60: Amax. 4.5 m 2 Glass thickness max. 29 mm Glazing burglar protection RC2 System harmonised and approved fittings Glass bonding according to Forster instructions for a secure and long-term bonding (following ETAG 002-1) *refer to country-specific approvals Bâtiment ECA, Lausanne, Switzerland Fire-rated glazings in all-glass design forster fuego light 13

Sliding doors for fire / smoke protection EI30 with increased impermeability 65 113 88 113 10±2 Automatic drop seal Middle part of the sliding leaf 152 Labyrinth seal 10±2 The sliding door is a

14 Sliding doors for fire / smoke protection EI30 with increased impermeability ±2 Automatic drop seal Middle part of the sliding leaf 152 Labyrinth seal 10±2 The sliding door is a space-saving construction which eases the flow of people and goods. The new forster fuego sliding fire protection door EI30 with a four-sided sealing level is the ideal solution when transparency with fire protection, increased impermeability and requirements for a pressure pattern are required. FEATURES Single and double leaf doors Barrier-free access, wheelchair and hospital bed access Four-sided sealing (smoke-tight in accordance with EN ) Installed in massive structure and light construction walls as well as glazing Diverse drives permitted Technical details Material options Steel ZM (stainless steel on request) Dimensions Single leaf door max mm (W H) light clearance Double leaf door max mm (W H) light clearance Performance specifications* EI30 for single and double leaf doors in accordance with EN 1627 Smoke-tight in accordance with EN Increased impermeability by smoke-tight verification in accordance with EN 1627 Barrier-free *refer to country-specific approvals 88 14

15 Butt-joint glazing Glass-to-glass joint EI30 / EI60 The slim design and large glazed areas afford a generous view and yet secure glazing. Forster fuego light butt-joint glazing is not only visually attractive, but also provides fire resistance to class EI30 / EI60. The glazing elements can be placed next to each other with a minimal joint, forming a continuous transparent and smooth front. Vertical screen elements can achieve up to 3900 mm in height. Profiles: Conception: forster fuego light standard profiles Glazing with horizontal forster fuego light retaining profiles on the floor and ceiling. For vertical joints, no additional mullions necessary Technical details Material options Steel / stainless steel Glass types EI30: Contraflam Structure 30 / thickness 23 mm (W H mm) EI30: Contraflam Structure 30 / thickness 28 mm (W H mm) EI30: Contraflam Structure 30 / thickness 39 mm (W H mm) EI60: Contraflam Structure 60 / thickness 31 mm (W H mm) EI60: Contraflam Structure 60 / thickness 41 mm (W H mm) Dimensions Glasing in fire protection class EI30: Amax. 6.3 m 2 Glasing in fire protection class EI60: Amax. 4.5 m 2 Performance specifications* Switzerland: With VKF fire-resistance approval Nr /23661, with and without ISO requirements EI30 and EI60 glazed corners, with and without ISO requirements Approvals in France: EI30, PV 11-A-383, 12-V-236, 12-A-462 EI60, PV 11-A-384, 12-A-461 Fire doors can be fitted Tested and approved for corner glazing, 90 to to 180 approved in France Other types of glass: Pyrostop line verified (VKF-BA requested) *refer to country-specific approvals BA / Caption from left to right: Hotel Säntispark, Abtwil, Switzerland Fire resistant sliding doors EI30 forster fuego light Collège du Martinet, Rolle, Switzerland Fire rated butt joint glazings forster fuego light 15

Arbeitsablauf Model_neu.pdf 1 08.12.16 09:21 Forster thermfix vario Hi Thermal insulation passive-house pha U f 0,49 W/(m 2 K) ENERGY EFFICIENT.

16 Arbeitsablauf Model_neu.pdf :21 Forster thermfix vario Hi Thermal insulation passive-house pha U f 0,49 W/(m 2 K) ENERGY EFFICIENT. The new system forster thermfix vario Hi offers excellent heat insulation at passive-house level in the pha class. Impressive dimensions are possible with a steel profile system such as the forster thermfix vario Hi. The certified passive house elements can be designed either with profiles of 45 mm or 60 mm widths. Since this profile system is based on the standard mullion and transome construction from forster thermfix vario, many components can be used system-wide. This guarantees an identical appearance of the facade, particularly for buildings with different requirements, such as burglary resistance or fire protection within prescribed areas. Production and assembly is made even more efficient with new aluminium pressure blocks. Clever processing tools save additional time, enhance the work piece accuracy and safety with pre-marked weatherstrippings. You can find ideal combination elements in the system forster unico and forster unico XS. For example, for heat-insulated windows and doors. 16

Technical details Material options Steel, stainless steel, grinded, grain 220-240 Combination of steel / stainless steel / aluminium Performance specifications* Thermal insulation U f -value from 0.

17 Technical details Material options Steel, stainless steel, grinded, grain Combination of steel / stainless steel / aluminium Performance specifications* Thermal insulation U f -value from 0.49 W/(m 2 K) U CW -value 0.6 (with triple glass U g 0.5 on mm) Classification from CE-tests according to EN 13830: Resistance to wind load acc. to EN 12179: 3 kn, safety load 4.5 kn Rain impermeability according to EN 12155: RE1350 Air permeability according to EN 12153: AE (>600) Impact resistance according to EN 14019: E5 / I5 Extremely slender face width 45 mm, individual profile design and surface treatment Trouble-free assembly using mechanical T-joints Aluminium pressure strips for convenient, efficient installation Tools for positioning the clamping feet and seals with helpful markings *refer to country-specific approvals Politie, Doentinchem, The Netherlands Thermally insulated facade forster thermfix vario 17

18 Fire-resistant panels / corner designs EI30 / EI60 for facades Steel glass construction or steel-glass panels FOR SAFETY & SECURITY. The system forster thermfix vario is a thermal insulated mullion and transom construction, based around a dry glazing security application system for fire, burglar and bullet protection. Corner designs tested in fire protection and bonded glass to panels up to a size of mm create additional applications for all facades with high heat insulation and in line with safety requirements. The internal side profiles made from steel or stainless steel take the load bearing function. Thanks to excellent static properties, impressive field sizes are possible with very narrow profile face widths of only 45 mm. Thermally insulated doors and windows from the systems forster unico and forster unico XS can be integrated into the facade. Corner designs for fire protection Production and assembly is now even more efficient. Clever processing tools save additional time, enhance the work piece accuracy and safety with pre-marked weatherstrippings. Carnall Hall, Rolle, Switzerland Fire-resistant curtain walls forster thermfix vario Technical details Material options Steel, stainless steel, grinded, grain Combination of steel/stainless steel/aluminium Performance Thermal insulation U f -value from 1.0 W/(m 2 K) specifications* Classification from CE-tests according to EN 13830: Resistance to wind load acc. to EN 12179: 3 kn, safety load 4.5 kn Rain impermeability according to EN 12155: RE1200 Air permeability according to EN 12153: AE (>600) Sound insulation (EN ISO 140-3): Rw up to 45 db Impact resistance according to EN 14019: E5 / I5 Burglary resistance according to EN : RC 2-3 Bullet resistance according to EN : FB4 NS NEW: Tested glass sheeting panels with a maximum dimension of mm EI30 and EI60, are also possible (can be printed or enamelled) NEW: Corner building in class EI30 and EI60 Fire resistance classification of construction products according to EN : EI30, EI60, EI90, i<->o (E30 / EW30, E60 / EW60, E90) Reaction to fire of construction products acc. to EN : Class E EI30: Proved combination of bullet resistance according to EN FB4 NS and burglary resistance according to EN Extremely slender face width 45 mm, individual profile design and surface treatment Can be used over several storeys up to a height of 5000 mm Trouble-free assembly using mechanical T-joints NEW: Tools for positioning the clamping feet and seals with helpful markings *refer to country-specific approvals 18

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20 Application areas forster fuego light forster omnia forster thermfix vario forster thermfix light forster unico forster presto forster norm Safety Fire-resistant doors and glazings EI Sliding fire doors EI Fire-resistant facades EI Overhead fire-resistant glazing EI Fire-resistant windows EI Fire-resistant doors and glazings E / EW Fire-resistant facades E / EW Fire resistant doors and smoke protection doors E30 / E60 / Sa / S 200 (RS) Fire-resistant walls E30 / E60 (G30) Fire-resistant windows E / EW Burglar-resistant doors Burglar-resistant windows Burglar-resistant facades Bullet-resistant doors Bullet-resistant windows Bullet-resistant facades Thermal insulation Doors (also finger protection and lift-up sliding doors) Windows Fixed glazing Facades Overhead glazing Stainless steel systems Doors Windows Fixed glazing Facades Non-insulated systems Doors Windows Fixed glazing Industrial doors refer to country-specific standards and approvals / /01-18 Forster Profile Systems Ltd. CH-9320 Arbon info@forster.ch

Curtain walls. NEW: forster thermfix vario HI Passiv House facades U f

Curtain walls. NEW: forster thermfix vario HI Passiv House facades U f Curtain walls NEW: forster thermfix vario HI Passiv House facades U f = 0.49 W/(m 2 K) Security: fire protection EI30 EI90 Burglar protection RC2 3 Bullet resistance FB4NS, in steel and stainless steel