For Reliable Asset Performance

Transcription

1 For Reliable Asset Performance RMS Reliability ustralia -8 Sinclair St cean Grove VIC 3226 h: ax: SA 921 Steck Ave uite A120 ustin TX : North America Latin America Europe Asia Africa Australia

2 EMPOWER EDUCATE EQUIP Empowering our clients to make smarter decisions to improve asset reliability through a unique blend of consulting, education and software solutions SINCE 1995, ARMS Reliability has been at the forefront of proactive asset management strategies for a range of blue chip companies throughout the world. These companies have entrusted ARMS Reliability with delivering business goals through effective asset management and improvements in operational productivity. Through a unique blend of consulting, education and software solutions, we provide a one stop shop service to assist companies in two core areas: IMPROVING ASSET PERFORMANCE HOW is the asset performing? WHY is it not performing? How can we IMPROVE it? IMPROVING PROBLEM SOLVING WHAT the problem is and why does it matter? WHY the problem has occurred? Possible SOLUTIONS to PREVENT recurrence Servicing a diverse range of industries including mining, manufacturing, oil and gas, power generation and utilities, our presence is worldwide. With offices in North America, Latin America, Europe, Australia and Africa, our experienced professional team of engineers and trainers spans the globe. We EMPOWER our clients through consulting advice We EDUCATE our clients through relevant and well-delivered training programs We EQUIP our clients with software and enabling tools Empowered, educated and equipped... Our clients can: Make proactive decisions and achieve asset management goals Optimise the maintenance program for new or existing equipment Solve simple and/or complex problems Forecast plant availability and identify ways to improve equipment reliability

3 EMPOWER OUR APPROACH is to empower our clients with the knowledge and expertise to make asset management decisions that optimise plant maintenance, reliability and availability at the lowest cost and risk. We have proven success on RAMS studies for major capital projects where our Reliability experts develop wholeof-life models including design verification, maintenance plan optimisation, budget forecast, risk evaluation, resource requirements, auto loading plans and matching technical work plans to Asset Management Systems. For existing plants, our ability to model and optimise existing plant performance leads to immediate and direct results both operationally and on the bottom line. Our team of reliability engineers has completed over 400 projects over the past 10 years across mining, power, utilities, oil & gas and manufacturing for both new and existing operations. The breadth of services that ARMS Reliability provides includes: RAMS Analysis Can the plant design meet the business case? Where are the bottlenecks? Are stockpiles sufficient? Is my equipment the right size? Availability Analysis What Availability can I expect? What is the optimum shutdown frequency? Have I got the right level of redundancy? What resources will be required? Criticality Analysis Critical safety items? Critical environmental items? Critical production items? Highest cost items? RCM Analysis What Failure modes and effects are likely? What is the optimum maintenance strategy? What is most efficient grouping and frequency of tasks? What tasks are to be performed on each job? Zero Based Budget Maintenance Task Analysis Spares Analysis Data Analysis What are the equipment lifecycle costs over design life? What labor resources are required? What spares are required? How much planned versus unplanned work? What planned maintenance is to be done? Duration and materials for each task? What are condition limits? Needs to restore equipment condition? What spares are required for major equipment? What is predicted usage? What are min/max holding levels? What is logistic delay for spares supply? Work order analysis Failure behavior analysis Downtime analysis Reliability process plots Vulnerability Analysis Effective Problem Solving Asset Management System Improvement Value Release Where is our operation vulnerwable to loss events? What are the critical vulnerabilities that need urgent attention? What actions can be taken to reduce exposure to vulnerabilities? When vulnerabilities emerge, how do I know? Are causes identified prior to remedial action? Are systemic causes looked for periodically? Are actions tracked to completion? Is there a common language and process for solving problems? Where is my system effectiveness rated? Is the configuration effective for managing asset performance? Does the system support high efficient and effective planned work? Are work completion details captured and analysed? Improve asset utilisation Reduce high cost of maintenance Eliminate loss events and reduce exposure to potential loss events Reduce systemic losses

4 EDUCATE FOR OVER 15 YEARS, ARMS Reliability has delivered a practical, hands-on approach to learning. We promote learning by experience and our education methods are interactive. Our students come from all levels: graduates, operators, experienced technicians, planners, engineers, supervisors, managers, project managers and subject matter experts, and our training progresses the student through the learning curve, from ignorance to expert. Our Training Courses are available for either public or in-house delivery and are on the following subjects: Reliability Centred Maintenance Root Cause Analysis RAMS Analysis Plant Modelling Weibull Analysis Introduction to Reliability Methods Availability Workbench EQUIP WE EQUIP our clients with software solutions and enabling tools to drive asset reliability: Specialist Reliability Modeling Tools Interfaces to CMMS packages such as SAP, Maximo and Ellipse Defect Elimination and Root Cause Analysis Desktop and Enterprise Solutions With the combination of world class software and practical industry knowledge, ARMS Reliability empowers businesses to make the most effective decisions possible to ensure profitable and safe performance of their assets. Equipped with ARMS Reliability Software solutions you can achieve the following: Develop an RCM Program to optimise your reliability and maintenance strategy Perform full system availability predictions, taking into account complex dependencies on spares and other resources Perform Life Cycle Cost Analysis to calculate the expected costs of your system during its lifetime Integration with SAP and seamlessly upload & download my maintenance plans for optimisation Perform Fault Tree, Event Tree or Markov analysis ARMS Reliability are the global partners and providers of the Apollo Root Cause Analysis method. An acknowledged world leading Root Cause Analysis methodology and supporting software. The RealityCharting application desktop and enterprise versions allow: User Friendly creation of Root Cause Analysis charts from your investigations and facilitations Generate Reports to disseminate information and findings throughout the organisation Track Actions, Solutions and program ROI

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6 Our clients come in all shapes and sizes and from a diverse range of industries and disciplines. Mining Oil & Gas Utilities - Power Generation & Distribution Utilities - Water Rail & Infrastructure Have engaged ARMS in our business globally with huge Business Improvement successes through delivering reliability, productivity and safety In terms of Asset Reliability processes and business improvement, as a business we would not hesitate in engaging ARMS as a partner The ARMS team is professional and has delivered results across all of our sites where engaged. With past results, and the way ARMS conduct their business engaging our people, I would have no hesitation recommending ARMS to others NORTH / latin AMERICA P: AUSTRALIA / ASIA / NEW ZEALAND P: EUROPE P: SOUTH AFRICA P: North America Latin America Europe Asia Africa Australia info@armsreliability.com