FA Service Industry 4.0 by Trumpf

Transcription

1 FA Service Industry 4.0 by Trumpf 2016/09/05 FA Service Andre Mahl

2 Processing Alone is No Longer the Cost Driver An example of a customer order XY (2x20 punch parts) Accept order Create customer data Store CADs Inquiry Duration 10min Understand order Read CAD Input to calculation tool Market-ready pricing Calculation Duration 15min Convert drawing Check drawing Nesting Technology Programming Duration 15min Create work plan Plan order Create production order Create paper-ware Order Preparation Duration 10min Assign machine to order Set priority (situation-aware) Monitor order Shift control Duration 2min Read set-up plan Search for tools Prepare tools Load tools into machine Assign material Set-up Duration 10min Move sheet Do punching work on machine Separate parts Sort parts to pallet Punching Duration 5min Get new transport pallet Take out parts Commissioning Create piles Transport Intralogistics Duration 10min Assemble customer order Create shipment documentation Pick & pack Signal readiness Shipment Duration 10min Sum: 97min (5min being used for punching/production) Order documents; record feedback Compare to quote Invoice Invoice Duration 10min

3 Smart Factory Management Black-box handling of production complexity Orders Material Resources SMART FACTORY Finished goods Production Planning Shift Planning Remote Service Intralogistics Manuf. Execution Maintenance Plans Condition Monitoring

4 Business Platform Core promise and goals Key success factor: Maximal efficiency for production companies Initially full focus on production processes but also taking advantage of horizontal integration but also: Software platform ONE platform (cloud) MANY partner solutions Initially for sheet metal processing, later extended range

5 Business Platform AXOOM AXOOM focuses on increasing efficiency throughout the value chain Order entry Order management Procurement Productionplanning Logistics Reporting & KPIs Online order and customer acquisition Digital and efficient Fast, integrated material procurement Automatic optimization of the shop floor Cost efficient logistics Full transparency in everyday business Maximum efficiency throughout the entire production value chain

6 Connecting software, machines and processes with the individual human in the focus Ecosystem Platform Factory Platform Machine Platform Excellence -Services Partner Modules Hosting of business processes Marketplaces & communities Professional -Services ERP/MES Modules Mobile Interactions Maintenance Module Basis -Services Condition Monitoring Technology optimization Remote Applications Data analysis Data sovereignty Data based simulation Data interpretation Data selection Data aggregation Factory-Gate Machine-Gate Device- Gate Sensor/Actuator Platform Elementary -Services Data Fusion Data Generation Data security Data sovereignty

7 App-Store as a core element

8 Partner Applications on the AXOOM Platform TRUMPF as partner who develops own applications

9 Data Services: Highly Secure and Scalable Data Transmission Special Software transmits data of the OPC server securely into factory and cloud Components are used as heterogeneous data sources (e.g., gas pressure) OPC server OPC server as a normalized interface to data sources Example TRUMPF Condition Guide: Machine consumes OPC server data.

10 Factory Gate: Central Coordination Point in the Factory Detailed access control within the factory and towards the outside Machine access remote and mobile User interface for feedback and control No unsecure incoming connections Compliant with enterprise IT policies Factory Network Cloud Remote device Machine Sensor A Sensor B Motor Local device PLC OPC UA PROFINET ANDERE 10

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12 Consulting services in connected manufacturing In-House analysis can show the road to a smart factory 2009 automatische Auftragsabwicklung In der Matrizenfertigung über direkte Kommunikation zwischen E-Shop und Maschine Der Kunde startet die Maschine 2015 Industrie 4.0 DataMatrix-Code auf Rohling Papierlose Fertigung Autom. Maschinenprogrammierung Tracking Werkstück als Informationsträger 2017 Mensch- Roboter- Kollaboration beim Prozessschritt der kundenspezifischen Laserbeschriftung Roboter als flexibler Produktionsassistent First step: Process analysis right at the customer s shopfloor Second step: Recommendations for implementing specific solutions 12

13 Examples for Industry 4.0 implementation at TRUMPF Punching tools Sheet metal fabrication Milling 2009 automatische Auftragsabwicklung In der Matrizenfertigung über direkte Kommunikation zwischen 2015 Industrie 4.0 DataMatrix-Code auf Rohling Papierlose Fertigung Autom. Maschinenprogrammierung Tracking Werkstück als Informationsträger 2017 Mensch- Roboter- Kollaboration beim Prozessschritt der kundenspezifischen Laserbeschriftung Roboter als flexibler Produktionsassistent E-Shop und Maschine Der Kunde startet die Maschine Order processing workpiece functioning as the information medium HRC System for Schedule Management Scheduling Logistics Digital networking in milling processes Bending tools Marking lasers Industry 4.0 Showroom end-to-end < 10 AT bei design-to-order 2018/2019 TCHL als Leitanwender: 2016/2017 Smart Factory: Vertikale Vernetzung z.b. - MES Horizontale Vernetzung z.b. - Kunde steuert Produktion - Disposition - Logistik - Interne Logistik Data Analytics - Fertigungshilfsmittel Prozessstandardisierung als Voraussetzung Prozessbeherrschung Flexibilität Effizienz nws / ws Geschwindigkeit / DLZ Design-to-order Effizienz nws Customer request Quote / Order Work Programming logistics Disposition Fabrication In-house preparation TruTops Fab / Boost Shipping Order completion Human-Robot-Collaboration Order processing Scheduling Horizontal and digital networking 13

14 Thank you! 15