Integrated Quality and Traceability

Transcription

1 Integrated Quality and Traceability Siemens AG, Industry Sector IA AS MES

2 Cargill Cargill is an international producer and marketer of food, agricultural, financial and industrial products and services. Founded in 1865, our privately held company employs 142,000 people in 67 countries. We help customers succeed through collaboration and innovation, and are committed to sharing our global knowledge and experience to help meet economic, environmental and social challenges. Page 2

3 Integrated Quality from product design till production Further increase productivity and speed engineering execution Services planning Product design 1 Start of production Intelligent networking Page 3 Improve operational excellence to increase productivity Faster time-to-market to master short product lifecycles

4 SIMATIC IT - Built on ISA-95 SIMATIC IT Unilab addresses the Quality Operations of ISA-95 Quality Inventory Operation Operation Operation Operation Functions Functions Functions Functions Defined in Part 3 Defined in Part 3 Defined in Part 3 Defined in Part 3 Schedule Schedule Schedule Schedule Resource Mgt Tracking Resource Mgt Tracking Resource Mgt Tracking Resource Mgt Tracking Dispatch Analyse Dispatch Analyse Dispatch Analyse Dispatch Analyse Def Mgt Data Collection Def Mgt Data Collection Def Mgt Data Collection Def Mgt Data Collection Page 4

5 ISA 95 In-line, at-line and off-line testing In-line At-line Off-line Sampling No sample taking Sample taking Sample taking Frequency of quality control Continuous measurement From every 15 minutes to a few times per shift From a few times per shift to once a year Level of implementation Plant level Plant level Plant level and/or enterprise level Where Measurement point at production line Workstation at the production line Laboratory Performed by Automatic operator or lab technician Exception handling by Shift leader manager Shift leader Lab and/or production manager Lab technician Lab and/or production manager Corrective action taken when During production During or after production After production Page 5

6 ISA 95 In-line, at-line and off-line testing History of Lab Capabilities at Cargill Off line testing focus in lab for analytical execution and data registration LIMS integration Direct data access Instrumentation link External lab link Off line NIR Platform Location NIR in production Direct result Unilab link Data report local and across plants LIMS Inline strategy launched Continuous data Compressed data to Unilab Full control Closed loop processing Increase processing knowledge Better quality At line In line PAT SIPAT full integration of all different analytical with process conditions PAT Page 6

7 ISA-95 - Integrated Quality Operations Level 3 and 4 Product Definition Capability Inventory Request Schedule Inventory Response Performance Operations Management Level 3 Plant Level Quality Test Request Quality Test Response Quality Test Request Request Quality Test Response Quality Operations Management Response Quality Test Definition Quality Test Capability Inventory Control Definition Inventory Capability Inventory Operations Management Request Response Operations Management Definition Capability Inventory Request Inventory Response Page 7 Request Level 4 - Enterprise Level Response

8 SIMATIC IT Portfolio for Quality Management Functional Overview Teamcenter ERP Ideation Feasbility Planning Manufacturing Intelligence Scorecards Purchasing Planning Product Formulation Formula Workbench Electronic Lab Notebook Specification Mgt Lab Exp. LIMS General Recipe Mgt Recipe Transformation Dashboards Bench-marking Accounting Finance Manufacturing Operations Orders Mgt & Scheduling Process Mgt & Quality Mgt Asset Mgt & Site Recipe Mgt Inventory Mgt & Traceability Analytics Reports Automation Primary Process Filling & Packaging Storage & Transfers Page 8

9 Product Specification Management Enables Speed, Flexibility & Compliance Functionality Manage specifications (Raw Materials, Packaging, Formulas, SKU s, HACCP, Methods, Plant ) Regulatory, Legal, Quality, Logistical, Nutritional, Suppliers, Environmental, Formula, Process Global - Generic - Plant Specific - ERP Enabled Template based, Multi lingual Workflow (MRP) Advanced Access Control Enquiries (Searches, Where Used, Comparisons, ) Business Benefits Shorter time-to-market Rationalized and Harmonized product data Faster exchanging of product data single reference Reduced admin. tasks, errors, product liability risks Brand Consistency and Protection Reduce ERP complexity, inflexibility, customizations Master Data Specifications BOM (MRP) Materials / BOM Specifications Quality Data Tests (HACCP) Project Brief Specifications ERP MES / MI PLM Page 9

10 Product Specification Management History of Product Data Management Capabilities at Cargill Manual and local specification management Interspec Product data management system Visualisation Harmonisation Integration with ERP Manual Product specifications From raw material to finished product BOM for production Process parameters Integration with MES PDM Harmonized specification and analytical plans For fill legal requirements Across regions Multi language. Specs Multi- Page 10

11 Product Specification Management Cargill Case Functionality Manage specifications (Raw Materials, Packaging, Formulas, SKU s, HACCP, Methods, Plant ) Regulatory, Legal, Quality, Logistical, Nutritional, Suppliers, Environmental, Formula, Process Global - Generic - Plant Specific - ERP Enabled Template based, Multi lingual Workflow (MRP) Advanced Access Control Enquiries (Searches, Where Used, Comparisons, ) Business Benefits Shorter time-to-market Rationalized and Harmonized product data Faster exchanging of product data single reference Reduced admin. tasks, errors, product liability risks Brand Consistency and Protection Reduce ERP complexity, inflexibility, customizations Page 11

12 SIMATIC IT Portfolio for Quality Management Functional Overview Teamcenter ERP Ideation Feasbility Planning Manufacturing Intelligence Scorecards Purchasing Planning Product Formulation Formula Workbench Electronic Lab Notebook Specification Mgt Lab Exp. LIMS General Recipe Mgt Recipe Transformation Dashboards Bench-marking Accounting Finance Manufacturing Operations Orders Mgt & Scheduling Process Mgt & Quality Mgt Asset Mgt & Site Recipe Mgt Inventory Mgt & Traceability Analytics Reports Automation Primary Process Filling & Packaging Storage & Transfers Page 12

13 Electronic Lab Notebook Makes capturing experimental data easy Functionality Manage critical R&D knowledge across the organization, enabling searchable and reusable information Workflow and access control with versioning, reviewing & witnessing support Manage complex data-access rules to protect IP Calculations and validations Embedded / Integrated with PDM, LIMS and MES Business Benefits System of Reference for global R&D community Alignment between regions - ability to share data and collaborate Improves your workflows to capture IP relevant data with audit trail Flexible Expendable Framework Specifications Formula Data Research Data Specifications Specifications Test Req. Test Results Batch / KPI Specifications Spec Mgmt LIMS MES Page 13

14 SIMATIC IT Portfolio for Quality Management Functional Overview Teamcenter ERP Ideation Feasbility Planning Manufacturing Intelligence Scorecards Purchasing Planning Product Formulation Formula Workbench Electronic Lab Notebook Specification Mgt Lab Exp. LIMS General Recipe Mgt Recipe Transformation Dashboards Bench-marking Accounting Finance Manufacturing Operations Orders Mgt & Scheduling Process Mgt & Quality Mgt Asset Mgt & Site Recipe Mgt Inventory Mgt & Traceability Analytics Reports Automation Primary Process Filling & Packaging Storage & Transfers Page 14

15 Integrated Quality at Plant and Enterprise Level Interoperability with ERP Supervisor Manager Quality Manager Quality Supervisor ERP Transactional Data MES (SIMATIC IT Suite + Unilab) Transactional Data ERP Order Dispatch Order Order Usage Decision Stock Posting Activate Quality Workflows Specification LIMS Page 15

16 Integrated Quality at Plant and Enterprise Level Cargill Case Supervisor Manager Quality Manager Quality Supervisor ERP Transactional Data MES (SIMATIC IT Suite + Unilab) Transactional Data ERP Order Dispatch Order Order Usage Decision Stock Posting Interspec Unilab Page 16

17 Thank you for your attention! Raoul De Wechter Cargill Dirk Ronsijn Sr Consultant Siemens I IA AS MES Guido Gezellestraat 121 B-1654 Huizingen Mobile: +32 (476) dirk.ronsijn@siemens.com siemens.com/answers Page 17